CN107728492A - A kind of deformable solution-cavity filling automatic simulation system and emulation mode - Google Patents

A kind of deformable solution-cavity filling automatic simulation system and emulation mode Download PDF

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Publication number
CN107728492A
CN107728492A CN201711030624.8A CN201711030624A CN107728492A CN 107728492 A CN107728492 A CN 107728492A CN 201711030624 A CN201711030624 A CN 201711030624A CN 107728492 A CN107728492 A CN 107728492A
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solution cavity
solution
filling
cavity
shape
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CN107728492B (en
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周宇成
陈清华
许欣雨
柴铭
孙珂
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China University of Petroleum East China
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China University of Petroleum East China
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
    • G05B17/02Systems involving the use of models or simulators of said systems electric

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses a kind of deformable solution cavity filling automatic simulation system, solution cavity of different shapes is emulated using single solution cavity model unit, measure, analyze, count and standard cure by way of simulation of the reality to actual solution cavity, the solution cavity simulation of various shapes can also be synthesized, so as to improve order of accuarcy of the solution cavity in practical operation, the filling energy can be suitably saved simultaneously, monitors stressing conditions in solution cavity in real time, controllability is stronger.The invention also discloses polymorphic solution-cavity filling emulation mode, it is that use can be in the form of the vug unit automatic imitation solution cavity of polymorphic deformation first, hereafter the numerical analysis of these simulations is turned into canonical parameter to be passed in the control system of actual solution cavity filling, the PLC control devices of actual solution cavity filling are embedded in these data standards, convenient control solution cavity filling, and improve its charging efficiency, different data standards can also be emulated according to the specific geological condition of solution cavity, so as to meet different geology solution cavity fillings.

Description

A kind of deformable solution-cavity filling automatic simulation system and emulation mode
Technical field
The present invention relates to solution cavity simulation technical field, more particularly to a kind of deformable solution-cavity filling automatic simulation system and Emulation mode.
Background technology
Coastal area at present, its underground is based on sandy soil and mud table soil, in the environment of these underground soil properties, usually With unfavorable geologies such as multilayer karst cave, shaped corroded cave models (including soil cave etc.), if not being filled pretreatment to solution cavity, just It can cause cast-in-situ bored pile that local spillage, tomography, necking down season whole pile bearing capacity occurs to lose, so designing a kind of hole filling Pretreatment construction method has put on the research schedule of people.
Solution cavity can lava formed under high water head long term, mainly whetheing there is packed type and has two kinds of packed type, its Anti-seeping technology is the important component for ensureing civil engineering safe operation, and treatment measures mainly have heavy excavation backfill and slip casting two Kind.The features such as slip casting has that construction workload is few, short time limit, and quality easily ensures, at home and abroad karst foundation anti-seepage reinforcing engineering Middle extensive use.Filling-type Karst cave antiseepage grouting Seed harvest is the important component of project seepage controlling system, and its structural character is The important parameter of seepage control engineering design, indoor physical model experiment is filling-type Karst cave antiseepage grouting Seed harvest structural character Effective way and method.Such as:China Water Resources & Hydropower Science Research Institute is spontaneous to have developed plate grouting test platform;Profound armour The fine jade, Sui Wanghua voluntarily have developed single crack grouting simulation experiment system under a set of river channels;The research of Guo Miwen, Sui Wang Huawei The seepage flow diffusion characteristic of grouting serous fluid under the conditions of hyperbaric environment, have developed the grouting test system that can form more than 5MPa hyperbaric environments System;The self-controls such as Zhao Honghai, Li Lei have developed a kind of crack grouting experimental rig.
In general, existing grouting simulation test device is mostly crack or filled without filling hole, hole, still shortage both at home and abroad Fill out type solution cavity analogue experiment installation.Therefore, a kind of river channels retrofilling type solution cavity antiseepage grouting analogue experiment installation is developed, with Just river channels retrofilling type solution cavity antiseepage grouting control parameter is reasonably determined, turns into this area related personnel and is badly in need of research solution Certainly the problem of.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the invention provides it is a kind of can be with the variously-shaped solution cavity of sequentially determining Filling time, the deformable solution-cavity filling automatic simulation system of loading.
The technical solution adopted in the present invention is:A kind of deformable solution-cavity filling automatic simulation system, including be sequentially connected Solution-cavity filling irrigation device, pour filling metering device, solution-cavity filling model and base opening metering device, wherein:Solution-cavity filling Pressure monitor system and monitoring camera are provided with model, pours filling metering device, base opening metering device and base opening metering dress Put and be all connected with PLC control devices;If pressure monitor system and monitoring camera fill dry-pressing in model by being distributed in solution cavity Force snesor and displacement transducer are connected on PLC control devices;And PLC control devices include display module, alarm module And computing module, computing module obtain the pressure value of each pressure sensor, the flow for pouring filling metering device and pouring and entered Mouthful pressure, the flow of base opening metering device, outlet pressure, and above-mentioned pressure value and flow value be shown in by display module it is aobvious In display screen;When the pressure value of all pressure sensors in solution-cavity filling model and the shift value of displacement transducer are more than predetermined When time interval does not change, alarm module work, the parameter that PLC control devices are calculated computing module by memory module is deposited Storage, while switch to next solution cavity shape emulation;The system records original solution cavity when being emulated, using monitoring camera The shape of state, then by the shape and its corresponding loading and filling time, the pressure value difference one of each solution cavity One record, filling time, the loading of solution cavity of different shapes are finally contrasted respectively;Solution cavity filling model includes cylindrical tube Body, removable upper lid and removable bottom, the inner wall even distribution of cylindrical tube, removable upper lid and removable bottom are equipped with one Plastic deformation unit;UNICOM is also associated between cylindrical tube, removable upper lid and the plastic deformation unit of removable bottom Inserted sheet unit, inserted sheet unit be some web plate grafting stroke spherical structures, square structure either pyramidal structure or other not The structure of rule.
Further, each plastic deformation unit includes flexible integument and is filled in flexible integument and cylindrical tube Filler between body or removable upper lid or removable bottom inwall;Force sleeve is additionally provided with the outside of cylindrical tube, is applied Power sleeve is supported by a support base;And its inwall is additionally provided with the force application apparatus of slip, the inwall for the sleeve that exerts a force is corresponding The vertical direction of each sliding force device or horizontal circumferential position are provided with slide rail, and each force application apparatus slided passes through One sliding motor and a replaceable flexible force rod promote plastic deformation element deformation, of different shapes molten so as to simulate Fill in hole;
At the same time, if being respectively provided with plastic deformation unit Correspondent cy linder shape cylinder or removable upper lid or removable bottom Dry deformation passage, deformation passage supply replaceable flexible force rod emulation solution cavity deformation.
Further, replaceable flexible force rod is shaped as pyriform, strawberry shape, awns towards the direction of flexible integument A kind of or several combination in fruit shape, banana-shaped, snail-shaped, tortoise shape, the shape structure of hanging one's head held with a firm grip.
Further, PLC control devices are additionally provided with data exchange structure, and then the emulation data in it are intactly transmitted Out further analysis, or cure package use.
Polymorphic solution-cavity filling emulation mode, comprises the following steps:
A. establishing can be with the solution cavity model of random variation, and related filler inlet, bottom water are set on solution cavity model Mouthful, then connect solution cavity and pour mouth metering device and base opening metering device;
B. solution cavity simulation model is arranged, pressure monitor system and interior shape monitoring system are set in solution cavity simulation model, The related flex point of solution cavity, pressure spot placement force sensor, displacement transducer, and these pressure sensors connection PLC is controlled Device processed;
C. simulation software monitoring is established, simulation software, the monitoring that simulation software passes through monitoring system are embedded in PLC control devices Camera obtains the shape of each solution cavity state, then by the shape and its corresponding loading and filling time, each The pressure value of individual solution cavity records one by one respectively, finally contrasts filling time, the loading of solution cavity of different shapes respectively;Imitate simultaneously The display module of true software shows pressure value conversion curve, the displacement changing curve of each sensor;
D. according to step C simulation result, simulation software establishes basic solution cavity filling data on flows table, in the filling of actual solution cavity In work progress, using the solution cavity filling time and filler total amount of the various base shapes of PLC control device memory storages as base Plinth data are directed into actual solution cavity, filling time and loading of the PLC control devices according to solution cavity, supply actual solution cavity Fill logistics capacity.
Further, when establishing each basic solution cavity shape database, each pressure sensor is stable for simulation software Pressure point value measured, while record the change in displacement value of the solution cavity point.
Compared with prior art, the beneficial effects of the invention are as follows:A kind of deformable solution-cavity filling automatic simulation of the present invention System, filled by a force set jacket casing in solution cavity around model, while the sprue gate of solution-cavity filling model and base opening position Put and be respectively provided with pouring filling metering device and base opening metering device, emulation filling is carried out to single solution cavity.At the same time, exist During emulation filling, the shape shooting after the original shape of solution cavity and filling is turned into photo auxiliary displacement sensing by monitoring camera The positioning of device is analyzed simultaneously, analyzes accurate height, simulation effect is good, the actual use situation of properer solution cavity.
And the solution cavity filling model of the present invention includes cylindrical tube, removable upper lid and removable bottom, and this A little inner wall even distributions is equipped with a plastic deformation unit;The plastic deformation of cylindrical tube, removable upper lid and removable bottom Be also associated with the inserted sheet unit of UNICOM between unit, inserted sheet unit be some web plate grafting stroke spherical structures, square structure or Person's pyramidal structure or other irregular structures, can be molten so as to obtain these with the shape of each different solution cavities of automatic simulation Hole shape, it is easy to the analysis and data acquisition in later stage.
In summary, deformable solution cavity of the invention filling automatic simulation system, is emulated using single solution cavity model unit Solution cavity of different shapes, measure, analyze, count and standard cure by way of simulation of the reality to actual solution cavity, The solution cavity simulation of various shapes can be synthesized, so as to improve order of accuarcy of the solution cavity in practical operation, while can suitably be saved The energy is about filled, monitors stressing conditions in solution cavity in real time, controllability is stronger.
Brief description of the drawings
Fig. 1 is a kind of structural representation of deformable solution-cavity filling automatic simulation system;
Fig. 2 is a kind of fundamental diagram of deformable solution-cavity filling automatic simulation system;
Wherein:1- solution-cavity filling irrigation devices, 2-, which is poured, fills metering device, 3- solution-cavity filling models, 31- cylindrical tubes, The removable upper lids of 32-, the removable bottoms of 33-;4- base opening metering devices, 5- pressure monitor systems, 51- pressure sensors, 52- positions Displacement sensor;6-PLC control devices, 7- force sleeves, 8- support bases, 9- force application apparatus, 91- sliding motors, 92- are replaceable Flexible force rod;10- slide rails, 11- plastic deformation units, 111- flexibility integuments, 112- fillers;12- deforms passage, 13- inserted sheet units, 14- monitoring cameras.
Embodiment
In order to deepen the understanding of the present invention, the present invention is further described with reference to the accompanying drawings and examples, the implementation Example is only used for explaining the present invention, and protection scope of the present invention is not formed and limited.
Embodiment 1
A kind of deformable solution-cavity filling automatic simulation system, as shown in figure 1, including be sequentially connected solution-cavity filling irrigation device 1, Filling metering device 2, solution-cavity filling model 3 and base opening metering device 4 are poured, wherein:Pressure is provided with solution-cavity filling model 3 to supervise Examining system 5 and monitoring camera 14, pour filling metering device 2, base opening metering device 4 and base opening metering device 4 and be all connected with PLC Control device 6;
Pressure monitor system 5 and monitoring camera 14 fill the He of some pressure sensors 51 in model 3 by being distributed in solution cavity Displacement transducer 52 is connected on PLC control devices 6;And PLC control devices 6 include display module, alarm module and calculating Module, the pressure value of each pressure sensor of computing module acquisition, the flow for pouring filling metering device and pouring inlet pressure, Flow, the outlet pressure of base opening metering device, and above-mentioned pressure value and flow value are shown on a display screen by display module; Between the pressure value of all pressure sensors in solution-cavity filling model and the shift value of displacement transducer exceed the predetermined time When not changing, alarm module work, the parameter that PLC control devices 6 are calculated computing module by memory module stores, together When switch to the emulation of next solution cavity shape;The system records original solution cavity state when being emulated, using monitoring camera Shape, then the shape and its corresponding loading and filling time, the pressure value of each solution cavity are remembered one by one respectively Record, filling time, the loading of solution cavity of different shapes are finally contrasted respectively;Solution cavity filling model 3 include cylindrical tube 31, Removable upper lid 32 and removable bottom 33.
The inner wall even distribution of cylindrical tube 31, removable upper lid 32 and removable bottom 33 is equipped with a plastic deformation unit 11;UNICOM is also associated between the plastic deformation unit 11 of cylindrical tube 31, removable upper lid 32 and removable bottom 33 Inserted sheet unit 13, inserted sheet unit 13 be some web plate grafting stroke spherical structures, square structure either pyramidal structure or other Irregular structure.
In the above-described embodiments, each plastic deformation unit 11 includes flexible integument 111 and is filled in flexible parcel Filler 112 between layer and cylindrical tube 31 or removable upper lid 32 or 33 inwalls of removable bottom;These fillers have There is certain deformability, ensure that flexible integument produces certain deformation under the promotion of replaceable flexible force rod 92. The outside of cylindrical tube 31 is additionally provided with force sleeve 7, and force sleeve 7 is supported by a support base 8;And its inwall is also Force application apparatus 9 provided with slip, the inwall of force sleeve 7 correspond to the vertical direction or level of each sliding force device 9 Circumferential position is provided with slide rail 10, and each force application apparatus 9 slided stretches by the way that a sliding motor 91 and one are replaceable Force rod 92 promotes plastic deformation unit 11 to deform, so as to simulate solution cavity filling of different shapes.
At the same time, 11 Correspondent cy linder shape cylinder of plastic deformation unit, 31 or removable upper lid 32 or it is removable bottom 33 on Some deformation passages 12 are respectively provided with, deformation passage 12 supplies replaceable flexible force rod 92 emulation solution cavity deformation.
In the above-described embodiments, replaceable flexible force rod 92 is shaped as pears towards the direction of flexible integument 111 A kind of or several combination in shape, strawberry shape, mango shape, banana-shaped, snail-shaped, tortoise shape, the shape structure of hanging one's head held with a firm grip, The solution cavity of various irregular shapes may finally be simulated.
In the above-described embodiments, PLC control devices 6 are additionally provided with data exchange structure, and then the emulation data in it are complete Site preparation transmits out further analysis, or cure package uses.
Embodiment 2
Polymorphic solution-cavity filling emulation mode, comprises the following steps:
A. establishing can be with the solution cavity model of random variation, and related filler inlet, bottom water are set on solution cavity model Mouthful, then connect solution cavity and pour mouth metering device and base opening metering device;
B. solution cavity simulation model is arranged, pressure monitor system and interior shape monitoring system are set in solution cavity simulation model, The related flex point of solution cavity, pressure spot placement force sensor, displacement transducer, flex point described here refer to cornering angle in solution cavity Position of the degree less than 30 degree, pressure spot can be the position of solution cavity stress concentration, and these pressure sensors are connected into PLC Control device;In concrete operations, flex point, pressure spot can also be arranged on to same position, convenient control and placement;
C. simulation software monitoring is established, simulation software, the monitoring that simulation software passes through monitoring system are embedded in PLC control devices Camera obtains the shape of each solution cavity state, then by the shape and its corresponding loading and filling time, each The pressure value of individual solution cavity records one by one respectively, finally contrasts filling time, the loading of solution cavity of different shapes respectively;Imitate simultaneously The display module of true software shows pressure value conversion curve, the displacement changing curve of each sensor;
D. according to step C simulation result, simulation software establishes basic solution cavity filling data on flows table, in the filling of actual solution cavity In work progress, using the solution cavity filling time and filler total amount of the various base shapes of PLC control device memory storages as base Plinth data are directed into actual solution cavity, filling time and loading of the PLC control devices according to solution cavity, supply actual solution cavity Fill logistics capacity.
As shown in Fig. 2 the polymorphic solution-cavity filling emulation mode of the present invention, is that use can be with the molten of polymorphic deformation first Hole unit automatic imitation solution cavity form, the numerical analysis of these simulations is hereafter turned into canonical parameter and is passed to actual solution cavity filling In control system, the PLC control devices of actual solution cavity filling are embedded in these data standards, convenient to control solution cavity to fill, and Its charging efficiency is improved, different data standards can also be emulated according to the specific geological condition of solution cavity, it is different so as to meet Geology solution cavity is filled.
In addition, specifically, when solution cavity analogue system works, different fillers can be filled into solution cavity model and is imitated Very different solution cavity geology, filler, which is generally water, cement, pitch etc., has the material of certain flexibility deformation.
In the above-described embodiments, simulation software is when establishing each basic solution cavity shape database, each pressure sensing The stable pressure point value of device is measured, while records the change in displacement value of the solution cavity point.
Synthetically say, deformable solution cavity of the invention filling automatic simulation system, emulated using single solution cavity model unit Solution cavity of different shapes, measure, analyze, count and standard cure by way of simulation of the reality to actual solution cavity, The solution cavity simulation of various shapes can be synthesized, so as to improve order of accuarcy of the solution cavity in practical operation, while can suitably be saved The energy is about filled, monitors stressing conditions in solution cavity in real time, controllability is stronger.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, the ordinary skill people of this area Member, easily according to above-described embodiment, understand the spirit of the present invention, and make different amplification and change, but as long as not departing from this The spirit of invention, all within the scope of the present invention.

Claims (6)

1. a kind of deformable solution-cavity filling automatic simulation system, it is characterised in that the solution-cavity filling including being sequentially connected pours filling Put(1), pour filling metering device(2), solution-cavity filling model(3)With base opening metering device(4), wherein:Solution-cavity filling model (3)It is interior to be provided with pressure monitor system(5)And monitoring camera(14), pour filling metering device(2), base opening metering device(4) With base opening metering device(4)It is all connected with PLC control devices(6);
Pressure monitor system(5)And monitoring camera(14)Model is filled by being distributed in solution cavity(3)Interior some pressure sensings Device(51)And displacement transducer(52)It is connected to PLC control devices(6)On;And PLC control devices(6)Including display module, Alarm module and computing module, computing module obtain the pressure value of each pressure sensor, pour the flow of filling metering device With pour inlet pressure, the flow of base opening metering device, outlet pressure, and above-mentioned pressure value and flow value pass through display module Display is on a display screen;When the pressure value of all pressure sensors in solution-cavity filling model and the shift value of displacement transducer surpass When crossing predetermined time interval and not changing, alarm module work, PLC control devices(6)By memory module by computing module meter The parameter storage calculated, while switch to next solution cavity shape emulation;The system uses monitoring camera when being emulated The shape of original solution cavity state is recorded, then by the shape and its corresponding loading and filling time, each solution cavity Pressure value records one by one respectively, finally contrasts filling time, the loading of solution cavity of different shapes respectively;
Solution cavity fills model(3)Including cylindrical tube(31), removable upper lid(32)With removable bottom(33),
Cylindrical tube(31), removable upper lid(32)With removable bottom(33)Inner wall even distribution be equipped with a plastic deformation Unit(11);
Cylindrical tube(31), removable upper lid(32)With removable bottom(33)Plastic deformation unit(11)Between also connect It is connected to the inserted sheet unit of UNICOM(13), inserted sheet unit(13)For some web plate grafting stroke spherical structure, square structure or cones Shape structure or other irregular structures.
2. a kind of deformable solution-cavity filling automatic simulation system according to claim 1, it is characterised in that each is flexible Deformation unit(11)Including flexible integument(111)Be filled in flexible integument and cylindrical tube(31)Or removable upper lid (32)Or removable bottom(33)Filler between inwall(112);
Cylindrical tube(31)Outside be additionally provided with force sleeve(7), exert a force sleeve(7)Pass through a support base(8)Support; And its inwall is additionally provided with the force application apparatus of slip(9), exert a force sleeve(7)Inwall correspond to each sliding force device(9) Vertical direction or horizontal circumferential position be provided with slide rail(10), each force application apparatus slided(9)Electricity is slided by one Machine(91)With a replaceable flexible force rod(92)Promote plastic deformation unit(11)Deformation, it is of different shapes so as to simulate Solution cavity is filled;
At the same time, plastic deformation unit(11)Correspondent cy linder shape cylinder(31)Or removable upper lid(32)Or removable bottom (33)On be respectively provided with some deformation passages(12), deform passage(12)Supply replaceable flexible force rod(92)Emulate molten Hole deforms.
3. a kind of deformable solution-cavity filling automatic simulation system according to claim 2, it is characterised in that replaceable stretches Contracting force rod(92)Towards flexible integument(111)Direction be shaped as pyriform, strawberry shape, mango shape, banana-shaped, snail A kind of or several combination in shape, tortoise shape, the shape structure of hanging one's head held with a firm grip.
A kind of 4. deformable solution-cavity filling automatic simulation system according to claim 1-3 any one, it is characterised in that PLC control devices(6)Data exchange structure is additionally provided with, and then the emulation data in it intactly are transmitted out and further divided Analysis, or cure package use.
5. polymorphic solution-cavity filling emulation mode, it is characterised in that comprise the following steps:
A. establishing can be with the solution cavity model of random variation, and related filler inlet, bottom water are set on solution cavity model Mouthful, then connect solution cavity and pour mouth metering device and base opening metering device;
B. solution cavity simulation model is arranged, pressure monitor system and interior shape monitoring system are set in solution cavity simulation model, The related flex point of solution cavity, pressure spot placement force sensor, displacement transducer, and these pressure sensors connection PLC is controlled Device processed;
C. simulation software monitoring is established, simulation software, the monitoring that simulation software passes through monitoring system are embedded in PLC control devices Camera obtains the shape of each solution cavity state, then by the shape and its corresponding loading and filling time, each The pressure value of individual solution cavity records one by one respectively, finally contrasts filling time, the loading of solution cavity of different shapes respectively;Imitate simultaneously The display module of true software shows pressure value conversion curve, the displacement changing curve of each sensor;
D. according to step C simulation result, simulation software establishes basic solution cavity filling data on flows table, in the filling of actual solution cavity In work progress, using the solution cavity filling time and filler total amount of the various base shapes of PLC control device memory storages as base Plinth data are directed into actual solution cavity, filling time and loading of the PLC control devices according to solution cavity, supply actual solution cavity Fill logistics capacity.
6. polymorphic solution-cavity filling emulation mode according to claim 5, it is characterised in that simulation software establish it is each During basic solution cavity shape database, the stable pressure point value of each pressure sensor is measured, while records the solution cavity point Change in displacement value.
CN201711030624.8A 2017-10-30 2017-10-30 Deformable karst cave filling automatic simulation system Expired - Fee Related CN107728492B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN109162709A (en) * 2018-09-05 2019-01-08 中国石油大学(北京) A kind of preparation method and application of hole type carbonate reservoir physical analogy sample
CN109162709B (en) * 2018-09-05 2020-12-25 中国石油大学(北京) Preparation method and application of physical simulation sample of hole type carbonate reservoir
CN113376354A (en) * 2020-02-25 2021-09-10 中国石油化工股份有限公司 Method for simulating karst caves in different filling states and physical simulation test system
CN115453086A (en) * 2022-08-15 2022-12-09 青岛理工大学 Preparation method of geological model for simulating pile to penetrate karst caves with different filling states

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