CN105127405A - Automatic bottom pouring type pouring machine adopting line laser - Google Patents
Automatic bottom pouring type pouring machine adopting line laser Download PDFInfo
- Publication number
- CN105127405A CN105127405A CN201510621988.8A CN201510621988A CN105127405A CN 105127405 A CN105127405 A CN 105127405A CN 201510621988 A CN201510621988 A CN 201510621988A CN 105127405 A CN105127405 A CN 105127405A
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- China
- Prior art keywords
- pouring
- line laser
- stopper rod
- molten iron
- ladle
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Abstract
The invention discloses an automatic bottom pouring type pouring machine adopting line laser. The pouring machine comprises a pouring ladle, a ladle cover device, a transversely-moving cart, a longitudinally-moving cart, a backwards-tilting device, a stopper rod device and a line laser control system, wherein the stopper rod device is arranged on the upper side of the backwards-tilting device; the backwards-tilting device is arranged on the upper side of the pouring ladle; the travel of a stopper rod of the stopper rod device is controlled by a servo motor, so that the molten iron flow is controlled for pouring; the line laser control system comprises a line laser emitting device and a line laser receiving device. With the adoption of the automatic bottom pouring type pouring machine adopting the line laser, automatic and accurate molten iron pouring can be realized, problems of mistaken pouring, erroneous missing and inaccurate pouring are solved, material waste can be reduced, the production efficiency is improved, and the production cost is reduced.
Description
[technical field]
The invention belongs to casting and pouring field, relate to a kind of line laser automation bottom pouring type pouring machine.
[background technology]
The traditional placingJi Shu of Foundry Works is artificial cast, or controls cast with industrial camera, and the drawback that these traditional pouring types exist is: 1. need very large cup, and waste molten iron is very large.2. can not meet the High-efficient Production efficiency of the high-end import vertical line of high speed.3. cast is unstable, easily occurs disconnected watering, owes to water and cross to water phenomenon.These all can cause casting quality not up to standard.4. automaticity is not high, and need a lot of employee, labor cost is high.5. the danger coefficient of couple operative employee improves, because operative employee will pour into a mould very close to molten iron, peaceful production can not ensure.
[summary of the invention]
The object of this invention is to provide a kind of eyes by line laser replacement people goes observation control casting machine automatically to carry out religion note, without any need for manual operation, the PLC that this casting machine consists of industrial PC and Wago module, coordinate driven by servomotor stopper rod mechanism, realize automation and the precision of molten iron cast.
The present invention is achieved through the following technical solutions above-mentioned purpose:
Line laser automation bottom pouring type pouring machine, comprising: pouring ladle, clad device, traversing cart, vertical shift cart, tilting device, stopper rod device, line laser control system; Described stopper rod device is located on the upside of tilting device; Described tilting device is located on the upside of pouring ladle; Described stopper rod device is by Serve Motor Control stopper rod stroke, thus control iron flow is poured into a mould; Described line laser control system, is made up of line laser emitter and line laser receiving system.
Described line laser automation bottom pouring type pouring machine, described clad device can in casting machine pouring molten iron, while supplement molten iron.
Described line laser automation bottom pouring type pouring machine, described traversing cart and vertical shift cart are the movements being driven X-axis Y-axis by motor.
Described line laser automation bottom pouring type pouring machine, described tilting device is by hydraulic oil cylinder driving hypsokinesis turned letter molten iron.
Described line laser automation bottom pouring type pouring machine, described pouring ladle is ship shape, and pouring ladle bottom opening also installs pouring mouth.
By being arranged on the line laser transmitter on equipment, line laser is transmitted on the cup of mo(u)lding line sand mo(u)ld, in time starting to be cast with molten iron inflow cup, host computer can receive data in real time by line laser, know the height of molten iron level in cup, controlling stopper rod according to these data opens or closes more, thus realizes controlling iron flow.Stopper rod mechanism is equipped with German DANAHER servomotor, and per second have 20 secondary response speed, and it is low that such as line laser measures molten iron level, and host computer is known at once and opened stopper rod a bit more, and iron flow can become large automatically.Whole process is a closed-loop control, controls by system automation completely and automation realization cast, until the casting complete of this type, then repeats next type automatic casting.
Compared with prior art, the beneficial effect of line laser automation bottom pouring type pouring machine of the present invention is:
As long as 1. very little cup just can control cast, save molten iron.
2. can meet the production efficiency of the most rapid vertical mo(u)lding line in the world.
3. cast is stable, casting quality and yield rate high.
4. Automatic Control, an operative employee can control 2 casting machines simultaneously and produce.
5., away from molten iron operation, safety in production is guaranteed.
By the way, line laser automation bottom pouring type pouring machine of the present invention, can realize automation and the precision of molten iron cast, avoid mistake to water, water by mistake or water inaccurate problem, can reduce waste of material, enhance productivity, reduce production cost.
[accompanying drawing explanation]
Fig. 1 is the structure chart of Automatic laser bottom pouring type pouring machine of the present invention:
In accompanying drawing, the mark of each parts is as follows: 1, pouring ladle, and 2, clad device, 3, traversing cart, 4, vertical shift cart, 5, tilting device, 6, stopper rod device, 7, line laser control system.
[detailed description of the invention]
The special bottom filling design of described pouring ladle 1, makes in the stable flow model neatly of molten iron; Described clad device 2 can be poured into a mould when supplementary molten iron simultaneously, realizes continuous seepage, enhances productivity; Casting machine can accurately be positioned at directly over model sprue gate by described traversing cart 3, improves cast accuracy; Described vertical shift cart 4 can shift out casting machine when turning molten iron; Described tilting device 5 can be turned molten iron by pouring ladle 1 described in very easy and convenient hypsokinesis, changes the molten iron trade mark simple and convenient; Described stopper rod mechanism 6 is controlled by high-speed servo motor, the reaction speed of 20 times can control the stroke of stopper rod in 1 second, thus arrives and control iron flow; Described line laser control system 7 is molten iron level height in monitoring model in real time, then controls by host computer the stroke that described stopper rod mechanism 6 opens and controls iron flow, carry out full-automatic casting.
Be different from prior art, line laser automation bottom pouring type pouring machine of the present invention can realize casting machine bottom pouring type pouring and have line laser Automatic Control, realize automation and the precision of molten iron cast, avoid mistake to water, water by mistake or water inaccurate problem, waste of material can be reduced, enhance productivity, reduce production cost.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (5)
1. line laser automation bottom pouring type pouring machine, it is characterized in that, comprising: pouring ladle (1), clad device (2), traversing cart (3), vertical shift cart (4), tilting device (5), stopper rod device (6), line laser control system (7); Described stopper rod device (6) is located at tilting device (5) upside; Described tilting device (5) is located at pouring ladle (1) upside; Described stopper rod device is by Serve Motor Control stopper rod stroke, thus control iron flow is poured into a mould; Described line laser control system, is made up of line laser emitter and line laser receiving system.
2. line laser automation bottom pouring type pouring machine according to claim 1, is characterized in that: described clad device can in casting machine pouring molten iron, while supplement molten iron.
3. line laser automation bottom pouring type pouring machine according to claim 2, is characterized in that: described traversing cart and vertical shift cart are the movements being driven X-axis Y-axis by motor.
4. line laser automation bottom pouring type pouring machine according to claim 1, is characterized in that: described tilting device is by hydraulic oil cylinder driving hypsokinesis turned letter molten iron.
5. line laser automation bottom pouring type pouring machine according to claim 1, it is characterized in that: described pouring ladle is ship shape, pouring ladle bottom opening also installs pouring mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510621988.8A CN105127405A (en) | 2015-09-25 | 2015-09-25 | Automatic bottom pouring type pouring machine adopting line laser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510621988.8A CN105127405A (en) | 2015-09-25 | 2015-09-25 | Automatic bottom pouring type pouring machine adopting line laser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105127405A true CN105127405A (en) | 2015-12-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510621988.8A Pending CN105127405A (en) | 2015-09-25 | 2015-09-25 | Automatic bottom pouring type pouring machine adopting line laser |
Country Status (1)
| Country | Link |
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| CN (1) | CN105127405A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077601A (en) * | 2016-08-24 | 2016-11-09 | 苏州苏铸成套装备制造有限公司 | A kind of full-automobile casting machine and the method for work of correspondence |
| CN109807313A (en) * | 2019-01-10 | 2019-05-28 | 上海新研工业设备股份有限公司 | The running gate system being automatically positioned on flask molding |
| CN114850461A (en) * | 2022-07-05 | 2022-08-05 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type casting device with video control |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0819844A (en) * | 1994-07-05 | 1996-01-23 | Sumitomo Metal Ind Ltd | Method for controlling casting in continuous casting machine |
| CN101941067A (en) * | 2010-08-26 | 2011-01-12 | 刘书僮 | Numerical control hot metal casting system |
| CN103157782A (en) * | 2013-04-03 | 2013-06-19 | 苏州苏铸成套装备制造有限公司 | Three-axis association full-automatic casting machine |
| CN203281862U (en) * | 2012-12-17 | 2013-11-13 | 金永管 | Casting machine |
| CN104162654A (en) * | 2014-06-30 | 2014-11-26 | 富士和机械工业（湖北）有限公司 | Automatic casting system for casting machine |
| CN204413125U (en) * | 2014-12-26 | 2015-06-24 | 河北欧耐机械模具有限公司 | Bottom filling insulated pouring machine |
| CN204413128U (en) * | 2014-12-26 | 2015-06-24 | 河北欧耐机械模具有限公司 | Bottom filling servo-hydraulic casting machine |
-
2015
- 2015-09-25 CN CN201510621988.8A patent/CN105127405A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0819844A (en) * | 1994-07-05 | 1996-01-23 | Sumitomo Metal Ind Ltd | Method for controlling casting in continuous casting machine |
| CN101941067A (en) * | 2010-08-26 | 2011-01-12 | 刘书僮 | Numerical control hot metal casting system |
| CN203281862U (en) * | 2012-12-17 | 2013-11-13 | 金永管 | Casting machine |
| CN103157782A (en) * | 2013-04-03 | 2013-06-19 | 苏州苏铸成套装备制造有限公司 | Three-axis association full-automatic casting machine |
| CN104162654A (en) * | 2014-06-30 | 2014-11-26 | 富士和机械工业（湖北）有限公司 | Automatic casting system for casting machine |
| CN204413125U (en) * | 2014-12-26 | 2015-06-24 | 河北欧耐机械模具有限公司 | Bottom filling insulated pouring machine |
| CN204413128U (en) * | 2014-12-26 | 2015-06-24 | 河北欧耐机械模具有限公司 | Bottom filling servo-hydraulic casting machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077601A (en) * | 2016-08-24 | 2016-11-09 | 苏州苏铸成套装备制造有限公司 | A kind of full-automobile casting machine and the method for work of correspondence |
| CN109807313A (en) * | 2019-01-10 | 2019-05-28 | 上海新研工业设备股份有限公司 | The running gate system being automatically positioned on flask molding |
| CN114850461A (en) * | 2022-07-05 | 2022-08-05 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type casting device with video control |
| CN114850461B (en) * | 2022-07-05 | 2022-10-04 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type casting device with video control |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151209 |
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| RJ01 | Rejection of invention patent application after publication |