CN103157782A - Three-axis association full-automatic casting machine - Google Patents
Three-axis association full-automatic casting machine Download PDFInfo
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- CN103157782A CN103157782A CN2013101146400A CN201310114640A CN103157782A CN 103157782 A CN103157782 A CN 103157782A CN 2013101146400 A CN2013101146400 A CN 2013101146400A CN 201310114640 A CN201310114640 A CN 201310114640A CN 103157782 A CN103157782 A CN 103157782A
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- casting machine
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- shaft linkage
- lifting device
- ladle
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- 238000005266 casting Methods 0.000 title claims abstract description 59
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses a three-axis association full-automatic casting machine which comprises a ladle cover device, a fan-shaped casting ladle, a transverse moving cart, a longitudinal moving cart, a chain dragging device, a lifting device, a tilting device, an electronic control system, a rail system and a rotating ladle changing device, wherein the fan-shaped casting ladle is provided with a ladle spout, the tilting device, the longitudinal moving cart, the rotating ladle changing device, the lifting device and the transverse moving cart are driven by an alternating current servo, the three-axis association of an X shaft, a Y shaft and a Z shaft is achieved due to arrangement of an alternating current motor, a plate type chain and a rail are arranged on the lifting device, and the lifting device pulls the tilting device to move vertically along the rail through the plate type chain. According to the three-axis association full-automatic casting machine, automation and precision of molten iron pouring are achieved, the problems of wrong casting, error casting and inaccurate casting are avoided, material waste can be reduced, production efficiency is improved, and production cost is reduced.
Description
Technical field
The present invention relates to a kind of three-shaft linkage full-automobile casting machine of field of metal casting technology.
Background technology
Traditional molten iron casting machine can not accurately be controlled casting process, can not carry out fine adjustment for watering fluence and pouring position, can not realize automatic casting, the wrong inaccurate problem of watering, water or water by mistake easily appears, cause waste of material, production efficiency is low, has increased production cost.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of three-shaft linkage full-automobile casting machine, and this casting machine coordinates servomechanism by computer and Single-chip Controlling, realizes automation and the precision of molten iron cast.
for solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of three-shaft linkage full-automobile casting machine is provided, comprise: the clad device, fan-shaped casting ladle, traversing cart, the vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at above described fan-shaped casting ladle, described traversing cart is positioned at above described vertical shift cart, described vertical shift cart is positioned at above described rail system, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at below described towing chain device, described reclining device is positioned at described traversing cart top and is connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle one side, described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In a preferred embodiment of the present invention, described fan-shaped casting ladle is provided with the bag mouth.
In a preferred embodiment of the present invention, described fan-shaped watering wraps in when pouring into a mould to tilt angle θ is arranged, and at the uniform velocity pours into a mould by the flows such as angular velocity varies realization of control angle θ.
In a preferred embodiment of the present invention, described electric-control system is provided with the main frame control system, described main frame control system is processed the cast data analysis, controls movement and the cast gate position of traversing cart and vertical shift cart, makes to wrap mouth and aim at all the time cup.
In a preferred embodiment of the present invention, described reclining device, lifting device and traversing cart all use the AC servo transmission, are provided with AC servo motor.
In a preferred embodiment of the present invention, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
In a preferred embodiment of the present invention, described lifting device is provided with board-like chain and track, and described lifting device pulls described reclining device to move up and down along described track by described board-like chain.
In a preferred embodiment of the present invention, described vertical shift cart and rotation transducer package are put and are all used the AC servo transmission, and by the Single-chip Controlling transmission.
Three-shaft linkage full-automobile casting machine of the present invention coordinates servomechanism by computer and Single-chip Controlling, can realize automation and the precision of molten iron cast, avoid mistake to water, water or water by mistake inaccurate problem, can reduce waste of material, enhance productivity, reduce production costs.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of three-shaft linkage full-automobile casting machine of the present invention;
Fig. 2 is the right TV structure schematic diagram of three-shaft linkage full-automobile casting machine of the present invention;
In figure, the mark of each parts is as follows: 1, clad device, 2, fan-shaped casting ladle, 3, traversing cart, 4, vertical shift cart, 5, towing chain device, 6, lifting device, 7, reclining device, 8, electric-control system, 9, rail system, 10, the rotation transducer package is put, and 11, Bao Zui, 12, the cast section, 13, track, 14, board-like chain, 15, cup, 16, AC servo motor.
The specific embodiment
The present invention will be described in detail below in conjunction with accompanying drawing and concrete preferred embodiment, so that advantages and features of the invention can be easier to be understood by those skilled in the art, these embodiment are only illustrative purposes, are not intended to scope of the present invention is limited.
see also Fig. 1 and Fig. 2, three-shaft linkage full-automobile casting machine of the present invention comprises: clad device 1, fan-shaped casting ladle 2, traversing cart 3, vertical shift cart 4, towing chain device 5, lifting device 6, reclining device 7, electric-control system 8, rail system 9 and rotation transducer package put 10, described clad device 1 is positioned at described fan-shaped casting ladle 2 tops, described traversing cart 3 is positioned at described vertical shift cart 4 tops, described vertical shift cart 4 is positioned at described rail system 9 tops, described towing chain device 5 is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device 6 is positioned at described towing chain device 5 belows, described reclining device 7 is positioned at described traversing cart 3 tops and is connected with described fan-shaped casting ladle 2, described rotation transducer package is put 10 and is positioned at described fan-shaped casting ladle 2 one sides, described rail system 9 is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In addition, described fan-shaped casting ladle 2 is provided with bag mouth 11, and the molten iron in fan-shaped casting ladle flows into casting mold by bag mouth 11.
In addition, described fan-shaped casting ladle 2 tilts to have angle θ in when cast, and the angular velocity varies by control angle θ can realize waiting flow at the uniform velocity to pour into a mould.
In addition, described electric-control system 8 is provided with main frame control system (not shown), described main frame control system is processed the cast data analysis, controls movement and the cast gate position of traversing cart 3 and vertical shift cart 4, makes to wrap mouth 11 and aim at all the time cup 15.
In addition, described reclining device 7, lifting device 6 and traversing cart 3 all use the AC servo transmission, are provided with AC servo motor 16, can realize that three directions of X-axis, Y-axis, Z axis move.The direction of X-axis, Y-axis, Z axis is vertical between any two each other.
In addition, the kinematic axis of described reclining device 7 is driving shaft, and the kinematic axis of described lifting device 6 and traversing cart 3 is driven shaft, by the motion axis' control being realized isobaric cast.
Further, described lifting device 6 is provided with board-like chain 14 and track 13, and described lifting device 6 pulls reclining device 7 to move up and down along described track 13 by described board-like chain 14.
In addition, described vertical shift cart 4 and rotation transducer package are put 10 and are all used the AC servo transmission, and by the Single-chip Controlling transmission, described vertical shift cart 4 and rotation transducer package are put 10 three-shaft linkages that can realize X-axis, Y-axis, Z axis, vertical shift cart 4 is vertically that X-direction moves along cast section 12, by SERVO CONTROL can be fast, at a slow speed or constant pitch move, realize fixed point cast, transposition cast and synchronous cast.The rotation transducer package is put 10 and can be changed fan-shaped casting ladle 2, when the molten iron of 2 li of fan-shaped casting ladles was about to be poured, the rotation transducer package was put the 10 fan-shaped casting ladles 2 with another full iron clad water and is changed to pouring position, continues cast, realize producing continuously, enhance productivity.
Be different from prior art, three-shaft linkage full-automobile casting machine of the present invention can be realized the three-shaft linkage of casting mechanism X, Y, Z axis, realize automation and the precision of molten iron cast, avoid mistake to water, water or water by mistake inaccurate problem, can reduce waste of material, enhance productivity, reduce production costs.
The above is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.
Claims (8)
1. three-shaft linkage full-automobile casting machine, the casting and pouring that is used for molten iron, it is characterized in that, comprise: the clad device, fan-shaped casting ladle, traversing cart, the vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at above described fan-shaped casting ladle, described traversing cart is positioned at above described vertical shift cart, described vertical shift cart is positioned at above described rail system, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at below described towing chain device, described reclining device is positioned at described traversing cart top and is connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle one side, described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
2. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described fan-shaped casting ladle is provided with the bag mouth.
3. three-shaft linkage full-automobile casting machine according to claim 2, is characterized in that, described fan-shaped watering wraps in when pouring into a mould to tilt angle θ is arranged, and at the uniform velocity pours into a mould by the flows such as angular velocity varies realization of control angle θ.
4. three-shaft linkage full-automobile casting machine according to claim 2, it is characterized in that, described electric-control system is provided with the main frame control system, described main frame control system is processed the cast data analysis, control movement and the cast gate position of traversing cart and vertical shift cart, make the bag mouth aim at all the time cup.
5. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described reclining device, lifting device and traversing cart all use the AC servo transmission, are provided with AC servo motor.
6. three-shaft linkage full-automobile casting machine according to claim 5, is characterized in that, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
7. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described lifting device is provided with board-like chain and track, and described lifting device pulls described reclining device to move up and down along described track by described board-like chain.
8. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described vertical shift cart and rotation transducer package are put and all used the AC servo transmission, and by the Single-chip Controlling transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310114640.0A CN103157782B (en) | 2013-04-03 | 2013-04-03 | Three-axis association full-automatic casting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310114640.0A CN103157782B (en) | 2013-04-03 | 2013-04-03 | Three-axis association full-automatic casting machine |
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| CN103157782A true CN103157782A (en) | 2013-06-19 |
| CN103157782B CN103157782B (en) | 2015-03-04 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668016A (en) * | 2013-12-25 | 2014-03-26 | 江苏天宏机械工业有限公司 | Servo drive system for aluminum alloy hub quenching |
| CN105127405A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type pouring machine adopting line laser |
| CN105268960A (en) * | 2015-12-01 | 2016-01-27 | 宁夏共享集团股份有限公司 | Six-axis casting trolley |
| CN106541411A (en) * | 2017-01-18 | 2017-03-29 | 包头市拓又达新能源科技有限公司 | A kind of charging of rare-earth smelting seven-axis linkage robot puies forward material apparatus and method |
| CN108856691A (en) * | 2018-08-15 | 2018-11-23 | 宁波创二代机械科技有限公司 | A kind of pouring device |
| CN109175342A (en) * | 2018-11-08 | 2019-01-11 | 山东杰创机械有限公司 | A kind of bilateral running gate system |
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| CN202180196U (en) * | 2011-07-12 | 2012-04-04 | 常州市卓信机电设备制造有限公司 | Automatic casting machine of removable-flask molding line |
| CN202367190U (en) * | 2011-12-19 | 2012-08-08 | 致恒(天津)实业有限公司 | Automatic casting machine with inclined casting ladle spout |
| CN102728825A (en) * | 2012-07-17 | 2012-10-17 | 常州钜苓铸造有限公司 | Flexible lightweight casting machine |
| CN203253907U (en) * | 2013-04-03 | 2013-10-30 | 苏州苏铸成套装备制造有限公司 | Three-axis association full-automatic casting machine |
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2013
- 2013-04-03 CN CN201310114640.0A patent/CN103157782B/en active Active
Patent Citations (6)
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| US6942010B2 (en) * | 2001-01-16 | 2005-09-13 | Sintokogio, Ltd. | Gravity type tiltable metal mold casting machine |
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN202180196U (en) * | 2011-07-12 | 2012-04-04 | 常州市卓信机电设备制造有限公司 | Automatic casting machine of removable-flask molding line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668016A (en) * | 2013-12-25 | 2014-03-26 | 江苏天宏机械工业有限公司 | Servo drive system for aluminum alloy hub quenching |
| CN105127405A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type pouring machine adopting line laser |
| CN105268960A (en) * | 2015-12-01 | 2016-01-27 | 宁夏共享集团股份有限公司 | Six-axis casting trolley |
| CN105268960B (en) * | 2015-12-01 | 2017-10-31 | 宁夏共享集团股份有限公司 | A kind of six axles casting car |
| CN106541411A (en) * | 2017-01-18 | 2017-03-29 | 包头市拓又达新能源科技有限公司 | A kind of charging of rare-earth smelting seven-axis linkage robot puies forward material apparatus and method |
| CN108856691A (en) * | 2018-08-15 | 2018-11-23 | 宁波创二代机械科技有限公司 | A kind of pouring device |
| CN108856691B (en) * | 2018-08-15 | 2024-06-04 | 宁波创二代机械科技有限公司 | Casting device |
| CN109175342A (en) * | 2018-11-08 | 2019-01-11 | 山东杰创机械有限公司 | A kind of bilateral running gate system |
| CN109175342B (en) * | 2018-11-08 | 2024-06-07 | 山东杰创机械有限公司 | Bilateral pouring system |
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|---|---|
| CN103157782B (en) | 2015-03-04 |
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Effective date of registration: 20240603 Address after: Room 242, Building 7, Fuyang Industrial Building, Fuyuan Road, Chengyang Street, Xiangcheng District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Suzhu Intelligent Equipment Co.,Ltd. Country or region after: China Address before: No. 508-4, the Pearl River Road, High tech Zone, Suzhou City, Jiangsu Province, 215011 Patentee before: SUZHOU SUZHU FOUNDRY MACHINERY MANUFACTURE Co.,Ltd. Country or region before: China |
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