CN203253907U - Three-axis association full-automatic casting machine - Google Patents

Three-axis association full-automatic casting machine Download PDF

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Publication number
CN203253907U
CN203253907U CN 201320163585 CN201320163585U CN203253907U CN 203253907 U CN203253907 U CN 203253907U CN 201320163585 CN201320163585 CN 201320163585 CN 201320163585 U CN201320163585 U CN 201320163585U CN 203253907 U CN203253907 U CN 203253907U
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CN
China
Prior art keywords
casting machine
cart
shaft linkage
lifting device
ladle
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Expired - Fee Related
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CN 201320163585
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Chinese (zh)
Inventor
王建华
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Suzhou Suzhu Foundry Machinery Manufacture Co Ltd
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Suzhou Suzhu Foundry Machinery Manufacture Co Ltd
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Priority to CN 201320163585 priority Critical patent/CN203253907U/en
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Abstract

The utility model discloses a three-axis association full-automatic casting machine which comprises a cover wrapping device, a sector casting ladle, a horizontal-moving cart, a longitudinal-moving cart, a drag chain device, a lifting device, a tilting device, an electric control system, a rail system and a rotation ladle replacing device. The sector casting ladle is provided with a ladle opening, the tilting device and the longitudinal-moving cart are in servo transmission through alternating currents, and the rotation ladle replacing device, the lifting device and the horizontal-moving cart are in servo transmission through alternating currents. Through an alternating-current servo motor, association of the X axis, the Y axis and the Z axis is achieved, the lifting device is provided with a plate type chain and a rail, and the lifting device drives the tilting device to move up and down along the rail through the plate type chain. The three-axis association full-automatic casting machine can achieve automation and precision of molten iron casting, avoids the problems of error casting, mistaken casting or inaccurate casting, can reduce material waste, improves production efficiency, and lowers production cost.

Description

The three-shaft linkage full-automobile casting machine
Technical field
The utility model relates to a kind of three-shaft linkage full-automobile casting machine of field of metal casting technology.
Background technology
Traditional molten iron casting machine can not accurately be controlled casting process, can not carry out fine adjustment for watering fluence and pouring position, can not realize automatic casting, the wrong inaccurate problem of watering, water or water by mistake appears easily, cause waste of material, production efficiency is low, has increased production cost.
The utility model content
The technical problem that the utility model mainly solves provides a kind of three-shaft linkage full-automobile casting machine, and this casting machine cooperates servomechanism by computer and Single-chip Controlling, realizes automation and the precision of molten iron cast.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of three-shaft linkage full-automobile casting machine is provided, comprise: the clad device, fan-shaped casting ladle, traversing cart, the vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at described fan-shaped casting ladle top, described traversing cart is positioned at described vertical shift cart top, described vertical shift cart is positioned at described rail system top, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at described towing chain device below, described reclining device is positioned at described traversing cart top and is connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle one side, and described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In preferred embodiment of the utility model, described fan-shaped casting ladle is provided with the bag mouth.
In preferred embodiment of the utility model, described fan-shaped watering wraps in when pouring into a mould to tilt angle θ is arranged, and at the uniform velocity pours into a mould by the flows such as angular velocity varies realization of control angle θ.
In preferred embodiment of the utility model, described electric-control system is provided with the main frame control system, described main frame control system is processed the cast data analysis, controls movement and the cast gate position of traversing cart and vertical shift cart, makes the bag mouth aim at all the time cup.
In preferred embodiment of the utility model, described reclining device, lifting device and traversing cart all use the AC servo transmission, are provided with AC servo motor.
In preferred embodiment of the utility model, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
In preferred embodiment of the utility model, described lifting device is provided with board-like chain and track, and described lifting device spurs described reclining device by described board-like chain and moves up and down along described track.
In preferred embodiment of the utility model, described vertical shift cart and rotation transducer package are put and are all used the AC servo transmission, and by the Single-chip Controlling transmission.
The utility model three-shaft linkage full-automobile casting machine cooperates servomechanism by computer and Single-chip Controlling, can realize automation and the precision of molten iron cast, avoid mistake to water, water or water by mistake inaccurate problem, can reduce waste of material, enhance productivity, reduce production costs.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of the utility model three-shaft linkage full-automobile casting machine;
Fig. 2 is the right TV structure schematic diagram of the utility model three-shaft linkage full-automobile casting machine;
The mark of each parts is as follows among the figure: 1, clad device, 2, fan-shaped casting ladle, 3, traversing cart, 4, vertical shift cart, 5, towing chain device, 6, lifting device, 7, reclining device, 8, electric-control system, 9, rail system, 10, the rotation transducer package is put, and 11, Bao Zui, 12, the cast section, 13, track, 14, board-like chain, 15, cup, 16, AC servo motor.
The specific embodiment
The utility model is elaborated below in conjunction with accompanying drawing and concrete preferred embodiment, so that advantage of the present utility model and feature can be easier to be understood by those skilled in the art, these embodiment only are illustrative purposes, are not intended to scope of the present utility model is limited.
See also Fig. 1 and Fig. 2, the utility model three-shaft linkage full-automobile casting machine comprises: clad device 1, fan-shaped casting ladle 2, traversing cart 3, vertical shift cart 4, towing chain device 5, lifting device 6, reclining device 7, electric-control system 8, rail system 9 and rotation transducer package put 10, described clad device 1 is positioned at described fan-shaped casting ladle 2 tops, described traversing cart 3 is positioned at described vertical shift cart 4 tops, described vertical shift cart 4 is positioned at described rail system 9 tops, described towing chain device 5 is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device 6 is positioned at described towing chain device 5 belows, described reclining device 7 is positioned at described traversing cart 3 tops and is connected with described fan-shaped casting ladle 2, described rotation transducer package is put 10 and is positioned at described fan-shaped casting ladle 2 one sides, and described rail system 9 is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In addition, described fan-shaped casting ladle 2 is provided with bag mouth 11, and the molten iron in the fan-shaped casting ladle flows into casting mold by bag mouth 11.
In addition, described fan-shaped casting ladle 2 tilts to have angle θ in when cast, and the angular velocity varies by control angle θ can realize waiting flow at the uniform velocity to pour into a mould.
In addition, described electric-control system 8 is provided with main frame control system (not shown), described main frame control system is processed the cast data analysis, controls movement and the cast gate position of traversing cart 3 and vertical shift cart 4, makes bag mouth 11 aim at all the time cup 15.
In addition, described reclining device 7, lifting device 6 and traversing cart 3 all use the AC servo transmission, are provided with AC servo motor 16, can realize that three directions of X-axis, Y-axis, Z axis move.The direction of X-axis, Y-axis, Z axis is vertical between any two each other.
In addition, the kinematic axis of described reclining device 7 is driving shaft, and the kinematic axis of described lifting device 6 and traversing cart 3 is driven shaft, by the motion axis' control being realized isobaric cast.
Further, described lifting device 6 is provided with board-like chain 14 and track 13, and described lifting device 6 moves up and down along described track 13 by described board-like chain 14 pulling reclining devices 7.
In addition, described vertical shift cart 4 and rotation transducer package are put 10 and are all used the AC servo transmission, and by the Single-chip Controlling transmission, described vertical shift cart 4 and rotation transducer package are put 10 three-shaft linkages that can realize X-axis, Y-axis, Z axis, vertical shift cart 4 vertically is that X-direction moves along cast section 12, by SERVO CONTROL can be fast, at a slow speed or constant pitch move, realize fixed point cast, transposition cast and synchronously cast.The rotation transducer package is put 10 and can be changed fan-shaped casting ladle 2, when the molten iron of 2 li of fan-shaped casting ladles was about to be poured, the rotation transducer package was put the 10 fan-shaped casting ladles 2 with another full iron clad water and is changed to pouring position, continues cast, realize producing continuously, enhance productivity.
Be different from prior art, the utility model three-shaft linkage full-automobile casting machine can be realized the three-shaft linkage of casting mechanism X, Y, Z axis, realize automation and the precision of molten iron cast, avoid mistake to water, water or water by mistake inaccurate problem, can reduce waste of material, enhance productivity, reduce production costs.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.

Claims (8)

1. three-shaft linkage full-automobile casting machine, the casting and pouring that is used for molten iron, it is characterized in that, comprise: the clad device, fan-shaped casting ladle, traversing cart, the vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at described fan-shaped casting ladle top, described traversing cart is positioned at described vertical shift cart top, described vertical shift cart is positioned at described rail system top, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at described towing chain device below, described reclining device is positioned at described traversing cart top and is connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle one side, and described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
2. three-shaft linkage full-automobile casting machine according to claim 1 is characterized in that, described fan-shaped casting ladle is provided with the bag mouth.
3. three-shaft linkage full-automobile casting machine according to claim 2 is characterized in that, described fan-shaped watering wraps in when pouring into a mould to tilt angle θ is arranged, and at the uniform velocity pours into a mould by the flows such as angular velocity varies realization of control angle θ.
4. three-shaft linkage full-automobile casting machine according to claim 2, it is characterized in that, described electric-control system is provided with the main frame control system, described main frame control system is processed the cast data analysis, control movement and the cast gate position of traversing cart and vertical shift cart, make the bag mouth aim at all the time cup.
5. three-shaft linkage full-automobile casting machine according to claim 1 is characterized in that, described reclining device, lifting device and traversing cart all use the AC servo transmission, are provided with AC servo motor.
6. three-shaft linkage full-automobile casting machine according to claim 5 is characterized in that, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
7. three-shaft linkage full-automobile casting machine according to claim 1 is characterized in that, described lifting device is provided with board-like chain and track, and described lifting device spurs described reclining device by described board-like chain and moves up and down along described track.
8. three-shaft linkage full-automobile casting machine according to claim 1 is characterized in that, described vertical shift cart and rotation transducer package are put and all used the AC servo transmission, and by the Single-chip Controlling transmission.
CN 201320163585 2013-04-03 2013-04-03 Three-axis association full-automatic casting machine Expired - Fee Related CN203253907U (en)

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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103157782A (en) * 2013-04-03 2013-06-19 苏州苏铸成套装备制造有限公司 Three-axis association full-automatic casting machine
CN103691920A (en) * 2014-01-02 2014-04-02 莱州华龙包装有限公司 Casting device
CN104439222A (en) * 2014-12-22 2015-03-25 山东时风(集团)有限责任公司 High-precision full-automatic casting machine
CN106077601A (en) * 2016-08-24 2016-11-09 苏州苏铸成套装备制造有限公司 A kind of full-automobile casting machine and the method for work of correspondence
CN106255562A (en) * 2015-04-03 2016-12-21 新东工业株式会社 Apparatus for pouring and pouring procedure
CN107282916A (en) * 2017-08-10 2017-10-24 无锡市蠡湖铸业有限公司 Pouring ladle hangs and takes system and casting system automatically
CN108705074A (en) * 2018-05-31 2018-10-26 青海盐湖工业股份有限公司 One kind is two-mand ladle transfer device
CN111136254A (en) * 2020-01-14 2020-05-12 合肥工业大学 Ladle changing device and ladle changing method for casting ladle
CN114054735A (en) * 2021-09-30 2022-02-18 山东杰创机械有限公司 Through type lifting tilting transfer trolley for molten iron transfer

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103157782A (en) * 2013-04-03 2013-06-19 苏州苏铸成套装备制造有限公司 Three-axis association full-automatic casting machine
CN103691920A (en) * 2014-01-02 2014-04-02 莱州华龙包装有限公司 Casting device
CN103691920B (en) * 2014-01-02 2015-06-17 莱州华龙包装有限公司 Casting device
CN104439222A (en) * 2014-12-22 2015-03-25 山东时风(集团)有限责任公司 High-precision full-automatic casting machine
CN104439222B (en) * 2014-12-22 2016-09-07 山东时风(集团)有限责任公司 A kind of high-precision full-automatic casting machine
CN106255562A (en) * 2015-04-03 2016-12-21 新东工业株式会社 Apparatus for pouring and pouring procedure
US10751794B2 (en) 2015-04-03 2020-08-25 Sintokogio, Ltd. Molten metal pouring device and molten metal pouring method
CN106077601A (en) * 2016-08-24 2016-11-09 苏州苏铸成套装备制造有限公司 A kind of full-automobile casting machine and the method for work of correspondence
CN107282916A (en) * 2017-08-10 2017-10-24 无锡市蠡湖铸业有限公司 Pouring ladle hangs and takes system and casting system automatically
CN108705074A (en) * 2018-05-31 2018-10-26 青海盐湖工业股份有限公司 One kind is two-mand ladle transfer device
CN108705074B (en) * 2018-05-31 2020-09-04 青海盐湖工业股份有限公司 Ladle transfer device
CN111136254A (en) * 2020-01-14 2020-05-12 合肥工业大学 Ladle changing device and ladle changing method for casting ladle
CN114054735A (en) * 2021-09-30 2022-02-18 山东杰创机械有限公司 Through type lifting tilting transfer trolley for molten iron transfer

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131030

Termination date: 20160403

CF01 Termination of patent right due to non-payment of annual fee