CN102989934A - Automatic welding and forming machine of tapered pole reinforcing cage - Google Patents

Automatic welding and forming machine of tapered pole reinforcing cage Download PDF

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Publication number
CN102989934A
CN102989934A CN2012104218590A CN201210421859A CN102989934A CN 102989934 A CN102989934 A CN 102989934A CN 2012104218590 A CN2012104218590 A CN 2012104218590A CN 201210421859 A CN201210421859 A CN 201210421859A CN 102989934 A CN102989934 A CN 102989934A
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China
Prior art keywords
reinforcement cage
steel reinforcement
forming machine
automatic welding
positioner
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CN2012104218590A
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CN102989934B (en
Inventor
怀义文
马志刚
梁华
望开庆
张其新
冯方平
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Yichang Haitian Ultrasonic Technology Co Ltd
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Yichang Haitian Ultrasonic Technology Co Ltd
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Publication of CN102989934A publication Critical patent/CN102989934A/en
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Abstract

The invention relates to an automatic welding and forming machine of a tapered pole reinforcing cage. The automatic welding and forming machine comprises a material frame, a reinforcing cage forming mechanism and a movable rotary mechanism, which are arranged on a bottom bracket, wherein the movable rotary mechanism comprises a first driving device and a locating disc driven by the first driving device, and a main reinforcement locating hole capable of passing through the reinforcing cage is formed in the locating disc; the reinforcing cage forming mechanism comprises a second driving device and a rotary disc driven by the second driving device, a main reinforcement locating device capable of passing through the reinforcing cage is formed in the rotary disc, and the rotary disc and the locating disc rotate synchronously; and a welding device is arranged on one side of the reinforcing cage forming mechanism. The forming machine of the tapered pole reinforcing cage disclosed by the invention has the advantages of being capable of implementing automatic welding and improving the working efficiency.

Description

A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine
Technical field
The present invention relates to a kind of band tapering electric pole steel reinforcement cage forming machine, particularly a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine.
Background technology
In electric network reconstruction and electrical network laying, need a large amount of cement electric poles, cement electric pole is to adopt the electric pole steel reinforcement cage to add pouring concrete to form.Make at present the electric pole steel reinforcement cage, basically adopt the mode of manual manufacture moulding, slow except speed, outside the cost of labor height, the quality of its making is also lower, and especially around the muscle skewness, main muscle moulding not circle all is the key factor that the high-quality electric pole is made in restriction.Some adopts plant equipment, also can only make the electric pole steel reinforcement cage of isometrical bar, and can not realize full automatic treatment.
Summary of the invention
Purpose of the present invention be exactly to provide a kind of and increase work efficiency, the band tapering electric pole steel reinforcement cage forming machine of automatic welding.
The object of the present invention is achieved like this: the automatic welding forming machine comprises material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism, and material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism are arranged on the bottom bracket; Mobile rotating mechanism comprises the positioning disk that the first drive unit and the first drive unit drive, and positioning disk is provided with main muscle locating hole; The steel reinforcement cage forming machine structure comprises the rotating disc that the second drive unit and the second drive unit drive, and rotating disc is provided with the positioner that can pass steel reinforcement cage master muscle, the rotary synchronous of rotating disc, positioning disk; Steel reinforcement cage forming machine structure one side is provided with welder, welder comprise support, resistance welding machine and be provided with induction installation on the support and resistance welding machine to electric electrode, the positioner of steel reinforcement cage forming machine structure is provided with sensor block and resistance welding machine is subjected to electrode, and induction installation can the sensitive piece and controlled support-moving and make resistance welding machine be communicated with by electric electrode to electrode and resistance welding machine.
 
All right, the rotating disc of steel reinforcement cage forming machine structure also is provided with the 3rd drive unit, and the 3rd drive unit can drive bull gear, bull gear drive pinion make positioner drive to or away from the axis of rotating disc.
All right, mobile rotating mechanism is located on the rail mechanism of bottom bracket.
All right, the positioning disk of mobile rotating mechanism can be changed.
All right, the positioner quantity on the steel reinforcement cage forming machine structure rotating disc can increase also and can reduce.
All right, the automatic welding forming machine also comprises haulage gear, and described haulage gear energy tethered sliding rotating mechanism and steel reinforcement cage master muscle are mobile at the bottom bracket track.
All right, also be provided with the material bracing frame on the rotating disc of steel reinforcement cage forming machine structure.
The invention has the advantages that: use above structure, the main muscle of steel reinforcement cage passes the positioner of rotating disc and the locating hole of mobile rotating mechanism is fixed, draw by haulage gear, start the first drive unit, the second drive unit, positioning disk, rotating disc begins rotation, its rotary synchronous, steel reinforcement cage master muscle is also along with turn, under the rotarily driving of main muscle, twining at main muscle around muscle of steel reinforcement cage, and in a side of positioner with main muscle cross-contact, the support of welding machine moves forward, make resistance welding machine to electrode and resistance welding machine be subjected to electrode by main muscle be communicated with around the muscle contact position, realize the automatic welding of steel reinforcement cage, positioner is circle distribution take the rotating disc center as the center of circle, by the regulating positioning device diameter, realize producing the electric pole steel reinforcement cage with tapering; The positioning disk of mobile rotating mechanism can be changed with the fixing main muscle of different-diameter and/or quantity; Positioner quantity can increase also and can reduce on the steel reinforcement cage forming machine structure rotating disc, according to the quantity of the quantity regulating positioner of steel reinforcement cage master muscle; Material frame, material bracing frame increase the support force to steel reinforcement cage, make steel reinforcement cage after the moulding with not moulding, just the main muscle in forming process remains on the horizontal plane, guarantees the quality of steel reinforcement cage moulding.
Description of drawings
Below in conjunction with drawings and Examples invention is described further.
Fig. 1 is structural representation of the present invention.
Fig. 2 is steel reinforcement cage forming machine structure structural representation of the present invention.
Fig. 3 is steel reinforcement cage forming machine structure structural representation A-A sectional drawing of the present invention.
Fig. 4 is positioning disk structural representation of the present invention.
Fig. 5 is welder structural representation of the present invention.
The specific embodiment
As shown in Figure 1, band tapering electric pole steel reinforcement cage automatic welding forming machine comprises material frame 1, steel reinforcement cage forming machine structure 2, mobile rotating mechanism 3, welder 4, material frame 1, steel reinforcement cage forming machine structure 2 are arranged on the bottom bracket 5, and mobile rotating mechanism 3 is located on the rail mechanism 6 of bottom bracket 5.
Such as Fig. 2, shown in Figure 3, steel reinforcement cage forming machine structure 2 comprises the rotating disc 8 that the second drive unit and the second drive unit drive, also be provided with the 3rd drive unit 10 on the rotating disc 8, bull gear 11, pinion 20, pinion 20 is enclosed within positioner 9 one ends, bull gear 11 is transmitted in pinion 20 by chain 22, pinion 20 is transmitted in positioner 9 one ends, realize that positioner 9 moves, rotating disc 8 is provided with chute 21, positioner 9 other ends are arranged at also can be along chute 21 interior slips in the chute 21, the 3rd drive unit 11 can be transmitted in pinion 20 by driving bull gear 11, and positioner 9 moves and also drives simultaneously the main muscle 7 that passes positioner 9 and move.
As shown in Figure 4, positioning disk 12 is provided with the locating hole 13 that is circumference take positioning disk 12 centers as the center of circle.
As shown in Figure 5, welder 4 comprises support 14, resistance welding machine 15, and be located at induction installation 16 on the support 14 and resistance welding machine to electrode 17, the positioner 9 of steel reinforcement cage forming machine structure 2 is provided with sensor block 18 and resistance welding machine is subjected to electrode 19, main muscle 7 passes steel reinforcement cage forming machine structure 2 from positioner 9, be wound in mutually main muscle 7 around muscle 23 and main muscle 7 and pass steel reinforcement cage forming machine structure 2 places, induction installation 16 is near device and controller, can sensitive piece 18 and control support 14 and move and make resistance welding machine be communicated with by electrode 18 to electrode 17 and resistance welding machine.
Operation principle: start the material machine and pass the locating hole 13 of positioning disk 12 and the positioner 9 of steel reinforcement cage forming machine structure 2 by strop guiding steel reinforcement cage master muscle, with artificial or machinery the steel steel reinforcement cage is contacted with the main muscle that passes positioner 9 around muscle, the proximity switch of the induction installation 16 of welder 4 is not sensed and is located at positioner 9 and is provided with sensor block 18, then the controller of induction installation 16 control support 14 moves, the proximity switch of induction installation 16 is sensed and is located at positioner 9 and is provided with sensor block 18, controller support 14 stops mobile, make resistance welding machine to electrode 17 and resistance welding machine be subjected to electrode 19 by main muscle 7 be communicated with around the muscle contact point, by regulating the rotating speed of the second drive unit and the 3rd drive unit 10, speed discrepancy between reality rotating disc 8 and the bull gear 11, when rotating disc 8 rotating speeds during greater than bull gear 11, the positioner 9 that is located on the bull gear 11 is oppositely mobile to rotating disc 8 centers, reality steel reinforcement cage diameter becomes large, when rotating disc 8 rotating speeds during less than bull gear 11, the positioner 9 that is located on the bull gear 11 moves to rotating disc 8 centers, reality steel reinforcement cage diameter diminishes, and can realize at present all isometrical and with the production of the electric pole steel reinforcement cage of tapering electric pole.

Claims (7)

1. band tapering electric pole steel reinforcement cage automatic welding forming machine, it is characterized in that: described automatic welding forming machine comprises material frame (1), steel reinforcement cage forming machine structure (2), mobile rotating mechanism (3), and described material frame (1), steel reinforcement cage forming machine structure (2), mobile rotating mechanism (3) are arranged on the bottom bracket (5); Described mobile rotating mechanism (3) comprises the first drive unit, reaches the positioning disk (12) that described the first drive unit drives, and described positioning disk (12) is provided with and can passes steel reinforcement cage master muscle locating hole (13); Described steel reinforcement cage forming machine structure (2) comprises the rotating disc (8) that the second drive unit and described the second drive unit drive, described rotating disc (8) is provided with and can passes steel reinforcement cage master muscle positioner (9), the rotary synchronous of described rotating disc (8), positioning disk (12); Described steel reinforcement cage forming machine structure (2) one sides are provided with welder (4), described welder (4) comprises support (14), resistance welding machine (15), and be provided with induction installation (16) on the support (14) and resistance welding machine to electrode (17), the positioner (9) of described steel reinforcement cage forming machine structure (2) is provided with sensor block (18) and resistance welding machine is subjected to electrode (19), and described induction installation (16) can sensitive piece (18) and controlled that support (14) is mobile to make resistance welding machine be communicated with by electrode (19) to electrode (17) and resistance welding machine.
2. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, it is characterized in that: described steel reinforcement cage forming machine structure (2) also is provided with the 3rd drive unit (10), bull gear (11), pinion (20), pinion (20) is enclosed within positioner (9) one ends, bull gear (11) drives pinion (20) and rotates, pinion (20) is with dynamic positioning system (9) mobile again, rotating disc (8) is provided with chute (21), positioner (9) other end is arranged in the chute (21) and can slides along chute (21) is interior, and the 3rd drive unit (10) drives bull gear (11).
3. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, it is characterized in that: described mobile rotating mechanism (3) is located on the rail mechanism (6) of bottom bracket (5).
4. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, it is characterized in that: the positioning disk (12) of described mobile rotating mechanism (3) can be changed.
5. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1 is characterized in that: upper positioner (9) quantity of described steel reinforcement cage forming machine structure (2) rotating disc (8) can increase also and can reduce.
6. described a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine one of according to claim 1-4, it is characterized in that: described automatic welding forming machine also comprises haulage gear, and described haulage gear can draw locating hole (13), positioner (9), the material frame (1) that steel reinforcement cage master muscle passes positioning disk.
7. one of according to claim 1-4 described a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine is characterized in that: also be provided with the material bracing frame on the rotating disc (8) of described steel reinforcement cage forming machine structure (2).
CN201210421859.0A 2012-10-30 2012-10-30 A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine Expired - Fee Related CN102989934B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103894716A (en) * 2014-04-20 2014-07-02 青岛理工大学 Novel welding machine
CN104646574A (en) * 2015-01-19 2015-05-27 广西电力线路器材厂 Automatic pole helical reinforcement winding system
CN103567327B (en) * 2013-07-10 2015-08-12 厦门千秋业水泥制品有限公司 A kind of steel reinforcement cage shaping welding machine
CN107363390A (en) * 2017-08-31 2017-11-21 朱家乐 A kind of filter bag of dust collector frame welder
CN107695240A (en) * 2017-09-06 2018-02-16 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
CN108406151A (en) * 2018-03-07 2018-08-17 吴招娣 A kind of steel reinforcement cage welding method
CN108581338A (en) * 2018-07-11 2018-09-28 广州鑫桥建筑工程有限公司 Diaphram wall steel reinforcement cage automatic welding equipment
CN109175168A (en) * 2018-11-06 2019-01-11 中建筑港集团有限公司 A kind of automatic adjustment steel reinforcement cage processing diameter device and adjusting method
CN109648016A (en) * 2019-01-14 2019-04-19 建科机械(天津)股份有限公司 Main reinforcement clamping device and steel reinforcement cage forming machine device people

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DE1552159A1 (en) * 1966-12-24 1970-05-14 Zueblin Ag Process and device for the continuous production of reinforcement
CN201792099U (en) * 2009-12-27 2011-04-13 泰州市恒源建材机械有限公司 Automatic welding adjustment device of seam welder
CN102145429A (en) * 2010-02-09 2011-08-10 江苏邦威机械制造有限公司 Rolling welding machine
CN202247867U (en) * 2011-10-11 2012-05-30 刘桂生 Steel reinforcement cage manufacturing equipment
CN202861284U (en) * 2012-10-30 2013-04-10 宜昌海天超声技术有限公司 Automatic welding forming machine for tapered pole steel reinforcement cage

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1552159A1 (en) * 1966-12-24 1970-05-14 Zueblin Ag Process and device for the continuous production of reinforcement
DE1552159B2 (en) * 1966-12-24 1977-05-18 Ed. Züblin AG, 7000 Stuttgart MACHINE FOR THE CONTINUOUS MANUFACTURING OF REINFORCEMENT CABLES
CN201792099U (en) * 2009-12-27 2011-04-13 泰州市恒源建材机械有限公司 Automatic welding adjustment device of seam welder
CN102145429A (en) * 2010-02-09 2011-08-10 江苏邦威机械制造有限公司 Rolling welding machine
CN202247867U (en) * 2011-10-11 2012-05-30 刘桂生 Steel reinforcement cage manufacturing equipment
CN202861284U (en) * 2012-10-30 2013-04-10 宜昌海天超声技术有限公司 Automatic welding forming machine for tapered pole steel reinforcement cage

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567327B (en) * 2013-07-10 2015-08-12 厦门千秋业水泥制品有限公司 A kind of steel reinforcement cage shaping welding machine
CN103894716A (en) * 2014-04-20 2014-07-02 青岛理工大学 Novel welding machine
CN103894716B (en) * 2014-04-20 2017-11-24 青岛理工大学 A kind of new welder
CN104646574A (en) * 2015-01-19 2015-05-27 广西电力线路器材厂 Automatic pole helical reinforcement winding system
CN107363390A (en) * 2017-08-31 2017-11-21 朱家乐 A kind of filter bag of dust collector frame welder
CN107695240B (en) * 2017-09-06 2019-04-05 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
CN107695240A (en) * 2017-09-06 2018-02-16 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
CN108406151A (en) * 2018-03-07 2018-08-17 吴招娣 A kind of steel reinforcement cage welding method
CN108406151B (en) * 2018-03-07 2020-07-07 郑广耀 Welding method for reinforcement cage
CN108581338A (en) * 2018-07-11 2018-09-28 广州鑫桥建筑工程有限公司 Diaphram wall steel reinforcement cage automatic welding equipment
CN108581338B (en) * 2018-07-11 2023-12-01 广州鑫桥建筑工程有限公司 Automatic welding equipment for underground diaphragm wall reinforcement cage
CN109175168A (en) * 2018-11-06 2019-01-11 中建筑港集团有限公司 A kind of automatic adjustment steel reinforcement cage processing diameter device and adjusting method
CN109648016A (en) * 2019-01-14 2019-04-19 建科机械(天津)股份有限公司 Main reinforcement clamping device and steel reinforcement cage forming machine device people

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