CN104588933A - Regulating mechanism for flange assembly machine - Google Patents
Regulating mechanism for flange assembly machine Download PDFInfo
- Publication number
- CN104588933A CN104588933A CN201410752303.9A CN201410752303A CN104588933A CN 104588933 A CN104588933 A CN 104588933A CN 201410752303 A CN201410752303 A CN 201410752303A CN 104588933 A CN104588933 A CN 104588933A
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- China
- Prior art keywords
- fixed
- flange
- pedestal
- base
- slideway
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Types And Forms Of Lifts (AREA)
Abstract
The invention relates to a regulating mechanism for a flange assembly machine. The regulating mechanism comprises a horizontal displacement mechanism and a grabbing mechanism. The horizontal displacement mechanism comprises a foundation and a telescopic pull rod. The foundation is of a cuboid frame structure. A sliding clamping channel is arranged on each of the two sides of the foundation. The telescopic end of the telescopic pull rod is fixed to the grabbing mechanism. The grabbing mechanism comprises a main frame, a lifting device, a grabbing device and a flange fixing disc. The main frame comprises a base and a frame body, the frame body is fixed on the upper portion of the base, and the flange fixing disc is fixed to the base. The lifting mechanism comprises a lifting sliding rail, a lifting sliding block, a cylinder and a fixed rotating shaft. The grabbing device comprises a supporting arm, a grabbing disc, a rotating motor and a turning motor, and is used for grabbing and conveying flanges to be assembled. The regulating mechanism for the flange assembly machine is convenient to operate, full automatic intelligent operation is adopted by the whole process, manpower and material resources are saved greatly, production cost is saved, and the regulating mechanism is safer and more reliable.
Description
Technical field
The present invention relates to a kind of flange assembling machine, particularly a kind of flange assembling machine governor motion.
Background technology
Assembly flange of the prior art, be all carry out artificial assembling, automaticity is low, and inefficiency, and assembling is afraid of that precision is very low, deposit large very very potential safety hazard.
Chinese patent CN200820037771.8, disclose a kind of flange assembling apparatus, it includes switch board, and switch board is equiped with can the chuck of mounting flange.Chuck is provided with three catchings in order to the stepped teeth of mounting flange, and the dish plane of chuck is perpendicular to the ground.Flange assembling mode disclosed in this patent of invention, is a kind of simple assembling mode, do not have the function mode of automation, and stationarity is poor, is not suitable for the use in spot welding device.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of flange assembling machine governor motion, for capturing and transport flange to be assembled, easy to operate, whole process full-automatic intelligent operation, greatly save manpower and materials, saved and manufactured a finished product, simultaneously more safe and reliable.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of flange assembling machine governor motion, comprise horizontal displacement mechanism and grasping mechanism, described horizontal displacement mechanism comprises base and telescopic lever, described base is the frame structure of cuboid, base two sides are respectively provided with a slip shackle passageway, and the telescopic end of described telescopic lever is fixed on grasping mechanism;
Described grasping mechanism comprises main frame, lowering or hoisting gear, grabbing device and flange fixed disk, described main frame comprises pedestal and chassis body, described chassis body is fixed on above pedestal, described pedestal is tower structure, the some second fixing slide block is fixed with between base internal wall, described base sleeve is combined in the base exterior of horizontal displacement mechanism, and make the described second fixing slide block slidably be arranged in slip shackle passageway, described base bottom is provided with some rollers;
Described flange fixed disk is fixed on pedestal, described flange fixed disk is octagon structure, flange fixed disk is provided with four the second placed channels, mutually vertical between two adjacent the second placed channels, described flange fixed disk is provided with location clamping bearing, and described location clamping bearing is slidably fixed in described second placed channel;
Described lowering or hoisting gear comprises hoistway, lifting slider, cylinder and fixed rotating shaft, the quantity of described hoistway is two, be separately fixed at chassis body both sides, hoistway comprises slideway pedestal and slideway, slideway pedestal is fixed in chassis body, described slideway is strip section, be fixed on slideway pedestal, described lifting slider is provided with sliding recess, the shape of described sliding recess and the matching form of slideway close, the quantity of described lifting slider is two, be fixed on hoistway by the slidingtype respectively of cooperatively interacting of sliding recess and slideway, described fixed rotating shaft is fixed between two lifting sliders, the quantity of described cylinder is two, cylinder one end is fixed on pedestal, the other end is connected with lifting slider,
Described grabbing device comprises support arm, crawl dish, electric rotating machine and rotary electric machine, described support arm is orthogonal to be fixed in the middle part of fixed rotating shaft, crawl dish is bolted on support arm one end, rotary electric machine is fixed on the support arm other end, on described crawl dish, circumference is evenly provided with some alignment sensors, described alignment sensor periphery is provided with four the first placed channels and two stationary conduits, mutually vertical between two adjacent the first placed channels, described two stationary conduits are located on the same line, relatively respectively be arranged between two adjacent the first placed channels, fixed block is provided with in described stationary conduit, fixed block is provided with fixing hole, described electric rotating machine is fixed on support arm, the rotating shaft of electric rotating machine is connected with driving gear, described fixed rotating shaft is fixed with driven gear, described driving gear is all meshed with tumbler gear with driven gear, described driven gear and tumbler gear are pyramidal structure.
Above-mentioned a kind of flange assembling machine governor motion, wherein, described location clamping bearing comprises clamping pedestal and positioning support head, and the shape of described clamping pedestal and the matching form of the second placed channel close, and the cross sectional shape of described positioning support head is right-angled trapezium.
Above-mentioned a kind of flange assembling machine governor motion, wherein, shape, the size of the first placed channel and the second placed channel are all identical.
Above-mentioned a kind of flange assembling machine governor motion, wherein, described slide block to be cross sectional shape be rectangle, circle, regular polygon, trapezoidal in one.
Beneficial effect of the present invention is:
1. flange can capture when assembly flange by the present invention easily, and realizes flange by governor motion and mutually aim at laminating with pipeline, and finally integrally welded, whole process full-automatic intelligent operation, greatly save manpower and materials, saved and manufactured a finished product, simultaneously more safe and reliable;
2. flange fixed disk is fixed on pedestal by the present invention, clamping bearing in location is slidably set in the second placed channel of flange fixed disk, can according to the position of the actual size adjustment location clamping bearing of flange, flange is fixed on flange fixed disk, making that it can not be shifted when carrying out subsequent operation, slippage, meanwhile, flange fixed disk being set to octagon structure, picking and placeing of flange can be made convenient, saved human resources;
3. when the present invention uses, support arm is in the state of being horizontally disposed with, lowering or hoisting gear controls lifting slider by cylinder and carries out upward sliding to top by the grabbing device that fixed rotating shaft is fixed between slide block along hoistway, start electric rotating machine to rotate clockwise, electric rotating machine drives driving gear to rotate clockwise, driving gear drives tumbler gear to rotate clockwise in the horizontal direction, tumbler gear drives driven gear to rotate counterclockwise, driven gear drives fixed rotating shaft to rotate counterclockwise, until support arm is in vertically arrange state, thus make crawl dish relative with the card of flange fixed disk, control cylinder makes the grabbing device be fixed on fixed rotating shaft move down again, conveniently crawl dish can be moved to desired position, again by the fixing hole on the fixed block in stationary conduit, with bolt, flange is fixed on crawl dish, again by electric rotating machine reverse operating, fixed rotating shaft is rotated clockwise, thus make support arm return to the state of being horizontally disposed with, safer, time saving and energy saving,
4. can easily grasping mechanism be moved on base by controlling telescopic lever, slip shackle passageway and the second fixing slide block cooperatively interact, can steadily carry out when ensureing that grasping mechanism moves, vibration can not be produced, thus ensure that security performance, the roller of base bottom makes the friction mode between grasping mechanism and ground be rolling friction, safe and reliable, decreases wearing and tearing;
5. the present invention is respectively equipped with the first placed channel and the second placed channel on crawl dish and flange fixed disk, carry out in the process be elevated at crawl dish, crawl dish can be controlled by rotary electric machine to rotate, make the first placed channel mutually corresponding with the second placed channel, well serving positioning action, being convenient to fix carrying out flange;
6. clamping bearing in location of the present invention comprises clamping pedestal and positioning support head, and clamping pedestal is fastened in the second placed channel, and positioning support head is used for locating flange, rational in infrastructure, and it is convenient to change, and has saved cost, has added service life.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
Fig. 2 is top view of the present invention.
Fig. 3 is grasping mechanism structure chart of the present invention.
Fig. 4 is crawl dish structure chart of the present invention.
Fig. 5 is flange fixed disk structure chart of the present invention.
Fig. 6 is that the present invention locates clamping seat structure figure.
Fig. 7 is lifting slider sectional view of the present invention.
Fig. 8 is gears meshing schematic diagram of the present invention.
Detailed description of the invention
A kind of flange assembling machine governor motion as shown in the figure, comprise horizontal displacement mechanism 27 and grasping mechanism 28, described horizontal displacement mechanism 27 comprises base 29 and telescopic lever 30, described base 29 is the frame structure of cuboid, base 29 two sides are respectively provided with a slip shackle passageway 31, and the telescopic end of described telescopic lever 30 is fixed on grasping mechanism 28;
Described grasping mechanism 28 comprises main frame 1, lowering or hoisting gear 2, grabbing device 3 and flange fixed disk 4, described main frame 1 comprises pedestal 5 and chassis body 6, described chassis body 6 is fixed on above pedestal 5, described pedestal 5 is tower structure, the some second fixing slide block 32 is fixed with between pedestal 5 inwall, the base 29 that described pedestal 5 is linked in horizontal displacement mechanism is outside, make the described second fixing slide block 32 slidably be arranged in slip shackle passageway 31, bottom described pedestal 5, be provided with some rollers 33;
Described flange fixed disk 4 is fixed on pedestal 5, described flange fixed disk 4 is octagon structure, flange fixed disk 4 is provided with four the second placed channels 7, mutually vertical between two adjacent the second placed channels 7, described flange fixed disk 4 is provided with location clamping bearing 8, described location clamping bearing 8 is slidably fixed in described second placed channel 7, described location clamping bearing 8 comprises clamping pedestal 9 and positioning support head 10, the shape of described clamping pedestal 9 and the matching form of the second placed channel 7 close, the cross sectional shape of described positioning support head 10 is right-angled trapezium,
Described lowering or hoisting gear 2 comprises hoistway 11, lifting slider 12, cylinder 13 and fixed rotating shaft 14, the quantity of described hoistway 11 is two, be separately fixed at chassis body 6 both sides, hoistway 11 comprises slideway pedestal 15 and slideway 16, slideway pedestal 15 is fixed in chassis body 6, described slideway 16 is cylindrical structure section bar, be fixed on slideway pedestal 15, described lifting slider 12 is provided with sliding recess 17, the shape of described sliding recess 17 and the matching form of slideway 16 close, the quantity of described lifting slider 12 is two, be fixed on hoistway 11 by the slidingtype respectively of cooperatively interacting of sliding recess 17 and slideway 16, described fixed rotating shaft 14 is rotating to be fixed between two lifting sliders 12, the quantity of described cylinder 13 is two, cylinder 13 one end is fixed on pedestal 5, the other end is connected with lifting slider 12,
Described grabbing device 3 comprises support arm 18, crawl dish 19, electric rotating machine 34 and rotary electric machine 20, described support arm 18 is orthogonal to be fixed in the middle part of fixed rotating shaft 14, crawl dish 19 is fixed on support arm 18 one end by bolt 21, rotary electric machine 20 is fixed on support arm 18 other end, on described crawl dish 19, circumference is evenly provided with some alignment sensors 22, described alignment sensor 22 periphery is provided with four the first placed channels 23 and two stationary conduits 24, mutually vertical between two adjacent the first placed channels 23, described two stationary conduits 24 are located on the same line, relatively respectively be arranged between two adjacent the first placed channels 23, fixed block 25 is provided with in described stationary conduit 24, fixed block 25 is provided with fixing hole 26, the shape of the first placed channel 23 and the second placed channel 7, size is all identical, described electric rotating machine 34 is fixed on support arm 18, the rotating shaft of electric rotating machine 34 is connected with driving gear 35, described fixed rotating shaft 14 is fixed with driven gear 36, described driving gear 35 is all meshed with tumbler gear 37 with driven gear 36, described driven gear 36 is pyramidal structure with tumbler gear 37, driven gear 36 is all arranged on the conical surface with the latch 38 of tumbler gear 37.
Flange can capture when assembly flange by the present invention easily, and realizes flange by governor motion and mutually aim at laminating with pipeline, and finally integrally welded, whole process full-automatic intelligent operation, greatly save manpower and materials, saved and manufactured a finished product, simultaneously more safe and reliable;
Flange fixed disk is fixed on pedestal by the present invention, clamping bearing in location is slidably set in the second placed channel of flange fixed disk, can according to the position of the actual size adjustment location clamping bearing of flange, flange is fixed on flange fixed disk, making that it can not be shifted when carrying out subsequent operation, slippage, meanwhile, flange fixed disk being set to octagon structure, picking and placeing of flange can be made convenient, saved human resources;
When the present invention uses, support arm is in the state of being horizontally disposed with, lowering or hoisting gear controls lifting slider by cylinder and carries out upward sliding to top by the grabbing device that fixed rotating shaft is fixed between slide block along hoistway, start electric rotating machine to rotate clockwise, electric rotating machine drives driving gear to rotate clockwise, driving gear drives tumbler gear to rotate clockwise in the horizontal direction, tumbler gear drives driven gear to rotate counterclockwise, driven gear drives fixed rotating shaft to rotate counterclockwise, until support arm is in vertically arrange state, thus make crawl dish relative with the card of flange fixed disk, control cylinder makes the grabbing device be fixed on fixed rotating shaft move down again, conveniently crawl dish can be moved to desired position, again by the fixing hole on the fixed block in stationary conduit, with bolt, flange is fixed on crawl dish, again by electric rotating machine reverse operating, fixed rotating shaft is rotated clockwise, thus make support arm return to the state of being horizontally disposed with, safer, time saving and energy saving,
Easily grasping mechanism can be moved on base by controlling telescopic lever, slip shackle passageway and the second fixing slide block cooperatively interact, can steadily carry out when ensureing that grasping mechanism moves, vibration can not be produced, thus ensure that security performance, the roller of base bottom makes the friction mode between grasping mechanism and ground be rolling friction, safe and reliable, decreases wearing and tearing;
The present invention is respectively equipped with the first placed channel and the second placed channel on crawl dish and flange fixed disk, carry out in the process be elevated at crawl dish, crawl dish can be controlled by rotary electric machine to rotate, make the first placed channel mutually corresponding with the second placed channel, well serving positioning action, being convenient to fix carrying out flange;
Clamping bearing in location of the present invention comprises clamping pedestal and positioning support head, and clamping pedestal is fastened in the second placed channel, and positioning support head is used for locating flange, rational in infrastructure, and it is convenient to change, and has saved cost, has added service life.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments, and therefore, the present invention is not by the restriction of the present embodiment, and the technical scheme that any employing equivalence replacement obtains is all in the scope of protection of the invention.
Claims (4)
1. a flange assembling machine governor motion, it is characterized by, comprise horizontal displacement mechanism and grasping mechanism, described horizontal displacement mechanism comprises base and telescopic lever, described base is the frame structure of cuboid, base two sides are respectively provided with a slip shackle passageway, and the telescopic end of described telescopic lever is fixed on grasping mechanism;
Described grasping mechanism comprises main frame, lowering or hoisting gear, grabbing device and flange fixed disk, described main frame comprises pedestal and chassis body, described chassis body is fixed on above pedestal, described pedestal is tower structure, the some second fixing slide block is fixed with between base internal wall, described base sleeve is combined in the base exterior of horizontal displacement mechanism, and make the described second fixing slide block slidably be arranged in slip shackle passageway, described base bottom is provided with some rollers;
Described flange fixed disk is fixed on pedestal, described flange fixed disk is octagon structure, flange fixed disk is provided with four the second placed channels, mutually vertical between two adjacent the second placed channels, described flange fixed disk is provided with location clamping bearing, and described location clamping bearing is slidably fixed in described second placed channel;
Described lowering or hoisting gear comprises hoistway, lifting slider, cylinder and fixed rotating shaft, the quantity of described hoistway is two, be separately fixed at chassis body both sides, hoistway comprises slideway pedestal and slideway, slideway pedestal is fixed in chassis body, described slideway is strip section, be fixed on slideway pedestal, described lifting slider is provided with sliding recess, the shape of described sliding recess and the matching form of slideway close, the quantity of described lifting slider is two, be fixed on hoistway by the slidingtype respectively of cooperatively interacting of sliding recess and slideway, described fixed rotating shaft is fixed between two lifting sliders, the quantity of described cylinder is two, cylinder one end is fixed on pedestal, the other end is connected with lifting slider,
Described grabbing device comprises support arm, crawl dish, electric rotating machine and rotary electric machine, described support arm is orthogonal to be fixed in the middle part of fixed rotating shaft, crawl dish is bolted on support arm one end, rotary electric machine is fixed on the support arm other end, on described crawl dish, circumference is evenly provided with some alignment sensors, described alignment sensor periphery is provided with four the first placed channels and two stationary conduits, mutually vertical between two adjacent the first placed channels, described two stationary conduits are located on the same line, relatively respectively be arranged between two adjacent the first placed channels, fixed block is provided with in described stationary conduit, fixed block is provided with fixing hole, described electric rotating machine is fixed on support arm, the rotating shaft of electric rotating machine is connected with driving gear, described fixed rotating shaft is fixed with driven gear, described driving gear is all meshed with tumbler gear with driven gear, described driven gear and tumbler gear are pyramidal structure.
2. a kind of flange assembling machine governor motion as claimed in claim 1, it is characterized by, described location clamping bearing comprises clamping pedestal and positioning support head, and the shape of described clamping pedestal and the matching form of the second placed channel close, and the cross sectional shape of described positioning support head is right-angled trapezium.
3. a kind of flange assembling machine governor motion as claimed in claim 1, is characterized by, and shape, the size of the first placed channel and the second placed channel are all identical.
4. a kind of flange assembling machine governor motion as claimed in claim 1, is characterized by, described slide block to be cross sectional shape be rectangle, circle, regular polygon, trapezoidal in one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410752303.9A CN104588933B (en) | 2014-12-11 | 2014-12-11 | A kind of flange assembling machine governor motion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410752303.9A CN104588933B (en) | 2014-12-11 | 2014-12-11 | A kind of flange assembling machine governor motion |
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| Publication Number | Publication Date |
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| CN104588933A true CN104588933A (en) | 2015-05-06 |
| CN104588933B CN104588933B (en) | 2016-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410752303.9A Active CN104588933B (en) | 2014-12-11 | 2014-12-11 | A kind of flange assembling machine governor motion |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842192A (en) * | 2015-05-30 | 2015-08-19 | 柴德维 | Finish-machining fixture for workpieces |
| CN106151800A (en) * | 2016-08-23 | 2016-11-23 | 安徽平方文化发展有限公司 | A kind of Publication picture collection fixes auxiliary machine |
| CN107414700A (en) * | 2017-08-18 | 2017-12-01 | 大连理工大学 | A kind of large revolving body cover flange numerical control alignment device and method |
| CN110571020A (en) * | 2018-06-05 | 2019-12-13 | 特变电工沈阳变压器集团有限公司 | oil tank rabbet flange structure |
| CN112518670A (en) * | 2020-11-30 | 2021-03-19 | 九江检安石化工程有限公司 | Special tool for disassembling high-pressure threaded locking ring heat exchanger bolt |
| CN114227621A (en) * | 2021-11-26 | 2022-03-25 | 中海油能源发展股份有限公司 | Multifunctional multistage centrifugal pump maintenance machine support frame |
| CN116944838A (en) * | 2023-09-18 | 2023-10-27 | 山西富兴通重型环锻件有限公司 | Flange pressing device |
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| CN204366279U (en) * | 2014-12-11 | 2015-06-03 | 江苏振光电力设备制造有限公司 | A kind of flange assembling machine governor motion |
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| CN2580391Y (en) * | 2002-11-22 | 2003-10-15 | 沈阳工业学院 | Automatic charging device for priming system assembling |
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| JP5404503B2 (en) * | 2010-03-31 | 2014-02-05 | 日新製鋼株式会社 | Welding shape temporary assembly equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104842192A (en) * | 2015-05-30 | 2015-08-19 | 柴德维 | Finish-machining fixture for workpieces |
| CN106151800A (en) * | 2016-08-23 | 2016-11-23 | 安徽平方文化发展有限公司 | A kind of Publication picture collection fixes auxiliary machine |
| CN106151800B (en) * | 2016-08-23 | 2018-01-23 | 安徽平方文化发展有限公司 | A kind of Publication picture collection fixes auxiliary machine |
| CN107414700A (en) * | 2017-08-18 | 2017-12-01 | 大连理工大学 | A kind of large revolving body cover flange numerical control alignment device and method |
| CN110571020A (en) * | 2018-06-05 | 2019-12-13 | 特变电工沈阳变压器集团有限公司 | oil tank rabbet flange structure |
| CN112518670A (en) * | 2020-11-30 | 2021-03-19 | 九江检安石化工程有限公司 | Special tool for disassembling high-pressure threaded locking ring heat exchanger bolt |
| CN112518670B (en) * | 2020-11-30 | 2022-04-26 | 九江检安石化工程有限公司 | Special tool for disassembling high-pressure threaded locking ring heat exchanger bolt |
| CN114227621A (en) * | 2021-11-26 | 2022-03-25 | 中海油能源发展股份有限公司 | Multifunctional multistage centrifugal pump maintenance machine support frame |
| CN116944838A (en) * | 2023-09-18 | 2023-10-27 | 山西富兴通重型环锻件有限公司 | Flange pressing device |
| CN116944838B (en) * | 2023-09-18 | 2023-12-01 | 山西富兴通重型环锻件有限公司 | Flange pressing device |
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