CN204449887U - A kind of conjunction cylinder is welding integrated - Google Patents
A kind of conjunction cylinder is welding integrated Download PDFInfo
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- CN204449887U CN204449887U CN201520088428.6U CN201520088428U CN204449887U CN 204449887 U CN204449887 U CN 204449887U CN 201520088428 U CN201520088428 U CN 201520088428U CN 204449887 U CN204449887 U CN 204449887U
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- 238000003466 welding Methods 0.000 title claims abstract description 28
- 238000005452 bending Methods 0.000 claims abstract description 33
- 238000005476 soldering Methods 0.000 claims abstract 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械设备领域,具体说是一种制造筒类零件的设备。The utility model relates to the field of mechanical equipment, in particular to equipment for manufacturing cylindrical parts.
背景技术Background technique
在筒类零件制造过程中,需要将一个平面的原料经过弯曲,形成圆柱体,然后再焊接成筒类零件;现有的方法是采用不同的设备,分别加工,然后通过焊机焊接成筒体,生产效率较低且质量不统一,误差较大。因此,迫切需要一种能够自动整圆及焊接的设备满足生产的需要。In the manufacturing process of cylindrical parts, a flat raw material needs to be bent to form a cylinder, and then welded into cylindrical parts; the existing method is to use different equipment, process them separately, and then weld them into a cylindrical body by a welding machine , the production efficiency is low and the quality is not uniform, and the error is large. Therefore, there is an urgent need for a device capable of automatic rounding and welding to meet the needs of production.
实用新型内容Utility model content
为解决上述技术问题,本实用新型的目的是提供一种合筒焊接一体机,具体技术内容如下:In order to solve the above-mentioned technical problems, the purpose of this utility model is to provide an all-in-one machine for combining cylinders and welding, and the specific technical contents are as follows:
一种合筒焊接一体机,包括下固定板、上固定板、焊机,还包括料片定位装置、轴定位装置、整圆装置及自动焊接装置,所述料片定位装置包括设置在上固定板上的料片定位气缸及与之对应的定位块;所述轴定位装置包括滑动轴,所述滑动轴由轴定位气缸驱动在轴套内滑动,轴套固定在上固定板上;还包括中心定位柱,所述中心定位柱固定在上固定板上用于滑动轴的轴向定位;所述整圆装置包括第一弯曲气缸和第二弯曲气缸,所述第一弯曲气缸和第二弯曲气缸均固定在下固定板上;所述第一弯曲气缸推动小瓦片,小瓦片推动料片与滑动轴抵接;第二弯曲气缸推动推动块,推动块推动大瓦片,大瓦片推动料片与滑动轴抵接;所述自动焊接装置包括焊枪、滚轮,所述焊枪、滚轮均固定在滑块上,所述滑块由螺杆驱动在导轨上移动,所述螺杆由电机及减速装置驱动。An integrated cylinder welding machine, including a lower fixing plate, an upper fixing plate, a welding machine, and also includes a sheet positioning device, a shaft positioning device, a full circle device and an automatic welding device. The sheet positioning cylinder on the board and the corresponding positioning block; the shaft positioning device includes a sliding shaft, and the sliding shaft is driven by the shaft positioning cylinder to slide in the shaft sleeve, and the shaft sleeve is fixed on the upper fixing plate; it also includes The central positioning column is fixed on the upper fixing plate for the axial positioning of the sliding shaft; the full circle device includes a first bending cylinder and a second bending cylinder, and the first bending cylinder and the second bending cylinder The cylinders are all fixed on the lower fixing plate; the first bending cylinder pushes the small tile, and the small tile pushes the material to contact the sliding shaft; the second bending cylinder pushes the push block, and the push block pushes the large tile, and the large tile pushes The sheet is in contact with the sliding shaft; the automatic welding device includes a welding torch and a roller, both of which are fixed on a slider, and the slider is driven by a screw to move on the guide rail, and the screw is driven by a motor and a reduction device drive.
所述第二弯曲气缸为两组,分别设置在第一弯曲气缸的两边;相应地,推动块及大瓦片也为两组。There are two groups of the second bending cylinders, which are respectively arranged on both sides of the first bending cylinder; correspondingly, there are also two groups of pushing blocks and large tiles.
所述小瓦片与大瓦片为轴接。The small tiles are pivotally connected to the large tiles.
本实用新型的优点是:完全实现了自动整圆及焊接,不仅生产效率高,而且质量好,满足了筒类零件的生产需要,具有较好的应用前景。The utility model has the advantages of fully realizing automatic rounding and welding, not only high production efficiency, but also good quality, which meets the production needs of cylindrical parts and has good application prospects.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1AA方向的右视图;Fig. 2 is the right side view of Fig. 1 AA direction;
图3为自动焊接装置示意图;Fig. 3 is a schematic diagram of an automatic welding device;
图4为小瓦片与大瓦片结构示意图;Figure 4 is a schematic diagram of the structure of small tiles and large tiles;
具体实施方式Detailed ways
下面结合附图具体说明本实用新型,如图1、图2所示,本实用新型包括下固定板1、上固定板2、焊机24,下固定板1与上固定板2通过固定架5连成一体,焊机24固定在下固定板2上,还包括料片定位装置、轴定位装置、整圆装置及自动焊接装置;所述料片定位装置包括设置在上固定板上的料片定位气缸27及与之对应的定位块271,定位气缸27是通过定位气缸架28固定在上固定板2上;所述轴定位装置包括滑动轴13,所述滑动轴13由轴定位气缸26驱动在轴套12内滑动,轴套12通过轴套定位座11固定在上固定板2上;还包括中心定位柱9,所述中心定位柱9通过中心定位座8固定在上固定板2上用于滑动轴13的轴向定位;所述整圆装置包括第一弯曲气缸7和第二弯曲气缸6,所述第一弯曲气缸7通过第一弯曲汽缸座4固定在第二弯曲汽缸座3上,第二弯曲气缸6通过第二弯曲汽缸座3固定在下固定板1上;所述第一弯曲气缸7推动小瓦片14,小瓦片14推动料片与滑动轴13抵接;第二弯曲气缸6推动推动块25,推动块25推动大瓦片15,大瓦片15推动料片与滑动轴13抵接,所述小瓦片14、大瓦片15的内径与滑动轴13的外径相差料片的厚度,这样可保证整圆时料片与滑动轴13紧密接触;如图3所示,所述自动焊接装置包括焊枪23、滚轮21,滚轮21固定在滚轮架22上,所述焊枪23、滚轮架22均固定在滑块30上,所述滑块由螺杆驱动,在导轨上19移动,所述螺杆由电机17及减速装置18驱动。所述自动焊接装置固定在上横梁20上,上横梁20固定在上固定板2上。The utility model is specifically described below in conjunction with the accompanying drawings, as shown in Figure 1 and Figure 2, the utility model comprises a lower fixed plate 1, an upper fixed plate 2, a welding machine 24, and the lower fixed plate 1 and the upper fixed plate 2 pass through the fixed frame 5 Connected into one body, the welding machine 24 is fixed on the lower fixing plate 2, and also includes a material positioning device, an axis positioning device, a full circle device and an automatic welding device; the material positioning device includes a material positioning device arranged on the upper fixing plate. Cylinder 27 and the positioning block 271 corresponding thereto, positioning cylinder 27 is to be fixed on the upper fixed plate 2 by positioning cylinder frame 28; Sliding in the shaft sleeve 12, the shaft sleeve 12 is fixed on the upper fixing plate 2 through the shaft sleeve positioning seat 11; it also includes a center positioning column 9, and the center positioning column 9 is fixed on the upper fixing plate 2 through the center positioning seat 8 for Axial positioning of the sliding shaft 13; the full circle device includes a first bending cylinder 7 and a second bending cylinder 6, and the first bending cylinder 7 is fixed on the second bending cylinder block 3 by the first bending cylinder block 4, The second bending cylinder 6 is fixed on the lower fixed plate 1 through the second bending cylinder seat 3; the first bending cylinder 7 pushes the small tile 14, and the small tile 14 pushes the tablet to abut against the sliding shaft 13; the second bending cylinder 6 Push the push block 25, the push block 25 pushes the large tile 15, the large tile 15 pushes the sheet to contact the sliding shaft 13, the inner diameter of the small tile 14, the large tile 15 is different from the outer diameter of the sliding shaft 13 The thickness of the material sheet can ensure that the material sheet is in close contact with the sliding shaft 13 when it is full circle; 23. The roller frame 22 is fixed on the slide block 30. The slide block is driven by a screw rod and moves on the guide rail 19. The screw rod is driven by the motor 17 and the speed reduction device 18. The automatic welding device is fixed on the upper beam 20 , and the upper beam 20 is fixed on the upper fixing plate 2 .
所述第二弯曲气缸6为两组,分别设置在第一弯曲气缸7的两边;相应地,推动块25及大瓦片也为两组。如图4所示,所述小瓦片14与大瓦片15通过轴31形成轴接,这样,当第一弯曲气缸7推动小瓦片14与滑动轴13抵接后,第二弯曲气缸6推动推动块25,推动块25推动大瓦片15,大瓦片15可以绕小瓦片的轴转动,大瓦片15推动料片与滑动轴13抵接。该结构不仅免去现有技术的多方向的整圆气缸,更重要的是,料片不会因为多个气缸的运动造成位置移动,因此定位准确。The second bending cylinder 6 is divided into two groups, which are respectively arranged on both sides of the first bending cylinder 7; correspondingly, the pushing block 25 and the large tile are also divided into two groups. As shown in Figure 4, the small tile 14 and the large tile 15 form a shaft connection through the shaft 31, so that when the first bending cylinder 7 pushes the small tile 14 to abut against the sliding shaft 13, the second bending cylinder 6 Push the pushing block 25, and the pushing block 25 pushes the big tile 15, the big tile 15 can rotate around the axis of the small tile, and the big tile 15 pushes the tablet to abut against the sliding shaft 13. This structure not only eliminates the multi-directional full-circle cylinders in the prior art, but more importantly, the blank will not move due to the movement of multiple cylinders, so the positioning is accurate.
本实用新型的多个气缸均由设置在下固定板1上的电磁阀组控制开闭,而焊机、电磁阀、电机的控制由PLC控制,所述PLC可采用市购产品。A plurality of cylinders of the utility model are all controlled to be opened and closed by the electromagnetic valve group arranged on the lower fixed plate 1, and the control of the welding machine, the electromagnetic valve and the motor is controlled by PLC, and the PLC can adopt commercially available products.
本实用新型的工作原理是:料片定位装置将料片送入预定位置后,轴定位装置将滑动轴送入预定位置,料片在整圆装置的驱动下形成圆柱形,自动焊接装置的滚轮压住整圆后的工件并由焊枪焊接成型。The working principle of the utility model is: after the material sheet positioning device sends the material sheet to the predetermined position, the shaft positioning device sends the sliding shaft to the predetermined position, the material sheet forms a cylindrical shape under the drive of the full circle device, and the roller of the automatic welding device Press the rounded workpiece and weld it with a welding torch.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520088428.6U CN204449887U (en) | 2015-02-09 | 2015-02-09 | A kind of conjunction cylinder is welding integrated |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520088428.6U CN204449887U (en) | 2015-02-09 | 2015-02-09 | A kind of conjunction cylinder is welding integrated |
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| Publication Number | Publication Date |
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| CN204449887U true CN204449887U (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520088428.6U Expired - Lifetime CN204449887U (en) | 2015-02-09 | 2015-02-09 | A kind of conjunction cylinder is welding integrated |
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| Country | Link |
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| CN (1) | CN204449887U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551676A (en) * | 2015-02-09 | 2015-04-29 | 沈阳金刚工业自动化有限公司 | Tube close welding all-in-one machine |
| CN105583542A (en) * | 2016-01-26 | 2016-05-18 | 蚌埠市风驰滤清器有限公司 | Automatic welding device for filter inner and outer nets |
| CN116809717A (en) * | 2023-07-14 | 2023-09-29 | 青岛宇昌环境设备工程有限公司 | A kind of rolling press head device |
-
2015
- 2015-02-09 CN CN201520088428.6U patent/CN204449887U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551676A (en) * | 2015-02-09 | 2015-04-29 | 沈阳金刚工业自动化有限公司 | Tube close welding all-in-one machine |
| CN104551676B (en) * | 2015-02-09 | 2016-11-30 | 沈阳金刚工业自动化有限公司 | A kind of conjunction cylinder is welding integrated |
| CN105583542A (en) * | 2016-01-26 | 2016-05-18 | 蚌埠市风驰滤清器有限公司 | Automatic welding device for filter inner and outer nets |
| CN105583542B (en) * | 2016-01-26 | 2019-05-28 | 杭州泰宏五金工具有限公司 | A kind of filter intranet and extranet automatic soldering device |
| CN116809717A (en) * | 2023-07-14 | 2023-09-29 | 青岛宇昌环境设备工程有限公司 | A kind of rolling press head device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20160401 Address after: 110000 No. 77-2 South Central Avenue, Shenyang economic and Technological Development Zone, Liaoning Patentee after: SHENYANG DINGRAN NEW MATERIAL CO., LTD. Address before: 110178 1-8-1, 19-8 Central Avenue, Shenyang economic and Technological Development Zone, Liaoning, Shenyang Patentee before: Shenyang Buddha's warrior attendant automation of industry Co., Ltd |