CN102989934B - A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine - Google Patents
A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine Download PDFInfo
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- CN102989934B CN102989934B CN201210421859.0A CN201210421859A CN102989934B CN 102989934 B CN102989934 B CN 102989934B CN 201210421859 A CN201210421859 A CN 201210421859A CN 102989934 B CN102989934 B CN 102989934B
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- steel reinforcement
- reinforcement cage
- forming machine
- electric pole
- automatic welding
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Abstract
A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine comprises material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism, and material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism are arranged on bottom bracket; Mobile rotating mechanism comprises the positioning disk that the first drive unit and the first drive unit drive, and positioning disk is provided with and can passes the main muscle locating hole of steel reinforcement cage; Steel reinforcement cage forming machine structure comprises the rotating disc that the second drive unit and the second drive unit drive, and rotating disc is provided with and can passes the main muscle positioner of steel reinforcement cage, the rotary synchronous of rotating disc, positioning disk; Steel reinforcement cage forming machine structure one side is provided with welder. Advantage of the present invention is, increases work efficiency, the band tapering electric pole steel reinforcement cage forming machine of automatic welding.
Description
Technical field
The present invention relates to a kind of band tapering electric pole steel reinforcement cage forming machine, particularly a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine.
Background technology
In electric network reconstruction and electrical network laying, need a large amount of cement electric poles, cement electric pole is to adopt electric pole steel reinforcement cage to add pouring concrete to form. Manufacture at present electric pole steel reinforcement cage, substantially adopt the mode of manual manufacture moulding, slow except speed, outside cost of labor height, the quality of its making is also lower, and especially around muscle skewness, main muscle moulding not circle is all the key factor that high-quality electric pole is manufactured in restriction. Some adopts plant equipment, also can only make the electric pole steel reinforcement cage of isometrical bar, and can not realize full automatic treatment.
Summary of the invention
Object of the present invention be exactly to provide a kind of and increase work efficiency, the band tapering electric pole steel reinforcement cage forming machine of automatic welding.
The object of the present invention is achieved like this: automatic welding forming machine comprises material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism, and material frame, steel reinforcement cage forming machine structure, mobile rotating mechanism are arranged on bottom bracket; Mobile rotating mechanism comprises the positioning disk that the first drive unit and the first drive unit drive, and positioning disk is provided with main muscle locating hole; Steel reinforcement cage forming machine structure comprises the rotating disc that the second drive unit and the second drive unit drive, and rotating disc is provided with can be through the positioner of the main muscle of steel reinforcement cage, the rotary synchronous of rotating disc, positioning disk; Steel reinforcement cage forming machine structure one side is provided with welder, welder comprise support, resistance welding machine and be provided with induction installation on support and resistance welding machine to electric electrode, the positioner of steel reinforcement cage forming machine structure is provided with sensor block and resistance welding machine is subject to electrode, and induction installation energy sensitive piece is also controlled support-moving and made resistance welding machine be communicated with by electric electrode to electrode and resistance welding machine.
All right, the rotating disc of steel reinforcement cage forming machine structure is also provided with the 3rd drive unit, and the 3rd drive unit can drive bull gear, bull gear drive pinion make positioner drive to or away from the axis of rotating disc.
All right, mobile rotating mechanism is located on the rail mechanism of bottom bracket.
All right, the positioning disk of mobile rotating mechanism can be changed.
All right, the positioner quantity on steel reinforcement cage forming machine structure rotating disc can increase also and can reduce.
All right, automatic welding forming machine also comprises haulage gear, and described haulage gear energy tethered sliding rotating mechanism and the main muscle of steel reinforcement cage move on bottom bracket track.
All right, on the rotating disc of steel reinforcement cage forming machine structure, be also provided with material bracing frame.
The invention has the advantages that: use above structure, the main muscle of steel reinforcement cage is fixed through the positioner of rotating disc and the locating hole of mobile rotating mechanism, draw by haulage gear, start the first drive unit, the second drive unit, positioning disk, rotating disc starts rotation, its rotary synchronous, the main muscle of steel reinforcement cage is also along with turn, being wound around on main muscle under the rotarily driving of main muscle around muscle of steel reinforcement cage, and in a side of positioner with main muscle cross-contact, the support of welding machine moves forward, make resistance welding machine to electrode and resistance welding machine be subject to electrode by main muscle be communicated with around muscle contact position, realize the automatic welding of steel reinforcement cage, positioner is circle distribution taking rotating disc center as the center of circle, by regulating positioning device diameter, realize the electric pole steel reinforcement cage of producing with tapering, the positioning disk of mobile rotating mechanism can change to fix the main muscle of different-diameter and/or quantity, on steel reinforcement cage forming machine structure rotating disc, positioner quantity can increase also and can reduce, according to the quantity of the quantity regulating positioner of the main muscle of steel reinforcement cage, material frame, material bracing frame increase the support force to steel reinforcement cage, make steel reinforcement cage after moulding with not moulding, just the main muscle in forming process remains on a horizontal plane, guarantees the quality of steel reinforcement cage moulding.
Brief description of the drawings
Below in conjunction with drawings and Examples, invention is described further.
Fig. 1 is structural representation of the present invention.
Fig. 2 is steel reinforcement cage forming machine structure structural representation of the present invention.
Fig. 3 is steel reinforcement cage forming machine structure structural representation A-A sectional drawing of the present invention.
Fig. 4 is positioning disk structural representation of the present invention.
Fig. 5 is welder structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, band tapering electric pole steel reinforcement cage automatic welding forming machine comprises material frame 1, steel reinforcement cage forming machine structure 2, mobile rotating mechanism 3, welder 4, material frame 1, steel reinforcement cage forming machine structure 2 are arranged on bottom bracket 5, and mobile rotating mechanism 3 is located on the rail mechanism 6 of bottom bracket 5.
As Fig. 2, shown in Fig. 3, steel reinforcement cage forming machine structure 2 comprises the rotating disc 8 that the second drive unit and the second drive unit drive, on rotating disc 8, be also provided with the 3rd drive unit 10, bull gear 11, pinion 20, pinion 20 is enclosed within positioner 9 one end, bull gear 11 is transmitted in pinion 20 by chain 22, pinion 20 is transmitted in positioner 9 one end, realizing positioner 9 moves, rotating disc 8 is provided with chute 21, positioner 9 other ends are arranged at also can be along the interior slip of chute 21 in chute 21, the 3rd drive unit 10 can be by driving bull gear 11 to be transmitted in pinion 20, positioner 9 moves also to drive through the main muscle 7 of positioner 9 and moves simultaneously.
As shown in Figure 4, positioning disk 12 is provided with the locating hole 13 that is circumference taking positioning disk 12 centers as the center of circle.
As shown in Figure 5, welder 4 comprises support 14, resistance welding machine, and be located at induction installation 16 on support 14 and resistance welding machine to electrode 17, the positioner 9 of steel reinforcement cage forming machine structure 2 is provided with sensor block 18 and resistance welding machine is subject to electrode 19, main muscle 7 passes steel reinforcement cage forming machine structure 2 from positioner 9, be wound in mutually main muscle 7 through steel reinforcement cage forming machine structure 2 places around muscle 23 and main muscle 7, induction installation 16 is for approaching device and controller, can sensitive piece 18 control support 14 and move and make resistance welding machine be communicated with by electrode 19 to electrode 17 and resistance welding machine.
Operation principle: start material machine and guide the main muscle of steel reinforcement cage through the locating hole 13 of positioning disk 12 and the positioner 9 of steel reinforcement cage forming machine structure 2 by strop, steel reinforcement cage is contacted with artificial or machinery with the main muscle that passes positioner 9 around muscle, the proximity switch of the induction installation 16 of welder 4 does not sense that being located at positioner 9 is provided with sensor block 18, the controller control support 14 of induction installation 16 moves, the proximity switch of induction installation 16 senses that being located at positioner 9 is provided with sensor block 18, controller support 14 stops mobile, make resistance welding machine to electrode 17 and resistance welding machine be subject to electrode 19 by main muscle 7 be communicated with around muscle contact point, by regulating the rotating speed of the second drive unit and the 3rd drive unit 10, speed discrepancy between reality rotating disc 8 and bull gear 11, in the time that rotating disc 8 rotating speeds are greater than bull gear 11, the positioner 9 being located on bull gear 11 oppositely moves to rotating disc 8 centers, reality steel reinforcement cage diameter becomes large, in the time that rotating disc 8 rotating speeds are less than bull gear 11, the positioner 9 being located on bull gear 11 moves to rotating disc 8 centers, reality steel reinforcement cage diameter diminishes, can realize the production of at present all isometrical and electric pole steel reinforcement cages with tapering electric pole.
Claims (7)
1. a band tapering electric pole steel reinforcement cage automatic welding forming machine, it is characterized in that: described automatic welding forming machine comprises material frame (1), steel reinforcement cage forming machine structure (2), mobile rotating mechanism (3), described material frame (1), steel reinforcement cage forming machine structure (2), mobile rotating mechanism (3) are arranged on bottom bracket (5), described mobile rotating mechanism (3) comprises the positioning disk (12) that the first drive unit and described the first drive unit drive, and described positioning disk (12) is provided with can be through the locating hole (13) of the main muscle of steel reinforcement cage, described steel reinforcement cage forming machine structure (2) comprises the rotating disc (8) that the second drive unit and described the second drive unit drive, described rotating disc (8) is provided with can be through the positioner (9) of the main muscle of steel reinforcement cage, the rotary synchronous of described rotating disc (8), positioning disk (12), described steel reinforcement cage forming machine structure (2) one sides are provided with welder (4), described welder (4) comprises support (14), resistance welding machine, and be provided with induction installation (16) on support (14) and resistance welding machine to electrode (17), the positioner (9) of described steel reinforcement cage forming machine structure (2) is provided with sensor block (18) and resistance welding machine is subject to electrode (19), described induction installation (16) can sensitive piece (18) control that support (14) is mobile makes resistance welding machine be communicated with by electrode (19) to electrode (17) and resistance welding machine.
2. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, it is characterized in that: described steel reinforcement cage forming machine structure (2) is also provided with the 3rd drive unit (10), bull gear (11), pinion (20), pinion (20) is enclosed within positioner (9) one end, bull gear (11) drives pinion (20) to rotate, pinion (20) is with dynamic positioning system (9) mobile again, rotating disc (8) is provided with chute (21), positioner (9) other end is arranged in chute (21) and can slides along chute (21) is interior, the 3rd drive unit (10) drives bull gear (11).
3. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, is characterized in that: described mobile rotating mechanism (3) is located on the rail mechanism (6) of bottom bracket (5).
4. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, is characterized in that: the positioning disk (12) of described mobile rotating mechanism (3) can be changed.
5. a kind of band tapering electric pole steel reinforcement cage automatic welding forming machine according to claim 1, is characterized in that: upper positioner (9) quantity of described steel reinforcement cage forming machine structure (2) rotating disc (8) can increase also and can reduce.
6. according to the one band tapering electric pole steel reinforcement cage automatic welding forming machine one of claim 1-4 Suo Shu, it is characterized in that: described automatic welding forming machine also comprises haulage gear, described haulage gear can draw locating hole (13), positioner (9), the material frame (1) of the main muscle of steel reinforcement cage through positioning disk.
7. according to the one band tapering electric pole steel reinforcement cage automatic welding forming machine one of claim 1-4 Suo Shu, it is characterized in that: on the rotating disc (8) of described steel reinforcement cage forming machine structure (2), be also provided with material bracing frame.
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CN201210421859.0A CN102989934B (en) | 2012-10-30 | 2012-10-30 | A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine |
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CN201210421859.0A CN102989934B (en) | 2012-10-30 | 2012-10-30 | A kind of band tapering electric pole steel reinforcement cage automatic welding forming machine |
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CN102989934B true CN102989934B (en) | 2016-05-04 |
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CN103894716B (en) * | 2014-04-20 | 2017-11-24 | 青岛理工大学 | Novel welding machine |
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CN107695240B (en) * | 2017-09-06 | 2019-04-05 | 中交路桥建设有限公司 | A kind of steel reinforcement cage joint flex method |
CN108406151B (en) * | 2018-03-07 | 2020-07-07 | 郑广耀 | Welding method for reinforcement cage |
CN108581338B (en) * | 2018-07-11 | 2023-12-01 | 广州鑫桥建筑工程有限公司 | Automatic welding equipment for underground diaphragm wall reinforcement cage |
CN109175168A (en) * | 2018-11-06 | 2019-01-11 | 中建筑港集团有限公司 | A kind of automatic adjustment steel reinforcement cage processing diameter device and adjusting method |
CN109648016A (en) * | 2019-01-14 | 2019-04-19 | 建科机械(天津)股份有限公司 | Main reinforcement clamping device and steel reinforcement cage forming machine device people |
Citations (5)
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DE1552159B2 (en) * | 1966-12-24 | 1977-05-18 | Ed. Züblin AG, 7000 Stuttgart | MACHINE FOR THE CONTINUOUS MANUFACTURING OF REINFORCEMENT CABLES |
CN201792099U (en) * | 2009-12-27 | 2011-04-13 | 泰州市恒源建材机械有限公司 | Automatic welding adjustment device of seam welder |
CN102145429A (en) * | 2010-02-09 | 2011-08-10 | 江苏邦威机械制造有限公司 | Rolling welding machine |
CN202247867U (en) * | 2011-10-11 | 2012-05-30 | 刘桂生 | Steel reinforcement cage manufacturing equipment |
CN202861284U (en) * | 2012-10-30 | 2013-04-10 | 宜昌海天超声技术有限公司 | Automatic welding forming machine for tapered pole steel reinforcement cage |
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2012
- 2012-10-30 CN CN201210421859.0A patent/CN102989934B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1552159B2 (en) * | 1966-12-24 | 1977-05-18 | Ed. Züblin AG, 7000 Stuttgart | MACHINE FOR THE CONTINUOUS MANUFACTURING OF REINFORCEMENT CABLES |
CN201792099U (en) * | 2009-12-27 | 2011-04-13 | 泰州市恒源建材机械有限公司 | Automatic welding adjustment device of seam welder |
CN102145429A (en) * | 2010-02-09 | 2011-08-10 | 江苏邦威机械制造有限公司 | Rolling welding machine |
CN202247867U (en) * | 2011-10-11 | 2012-05-30 | 刘桂生 | Steel reinforcement cage manufacturing equipment |
CN202861284U (en) * | 2012-10-30 | 2013-04-10 | 宜昌海天超声技术有限公司 | Automatic welding forming machine for tapered pole steel reinforcement cage |
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