CN103894716B - A kind of new welder - Google Patents
A kind of new welder Download PDFInfo
- Publication number
- CN103894716B CN103894716B CN201410157235.1A CN201410157235A CN103894716B CN 103894716 B CN103894716 B CN 103894716B CN 201410157235 A CN201410157235 A CN 201410157235A CN 103894716 B CN103894716 B CN 103894716B
- Authority
- CN
- China
- Prior art keywords
- fixed
- wheel
- rotor
- support
- chassis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F31/00—Making meshed-ring network from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture Of Motors, Generators (AREA)
- Wire Processing (AREA)
Abstract
The present invention relates to a kind of new welder, including support, controlling organization, rotor mechanism, chassis, riding wheel apparatus, fixed mechanism and travel mechanism, chassis is horizontal positioned, two parallel guide rails are provided with above chassis, guide wheel mechanism is provided with guide rail, the guide wheel mechanism includes guide rail wheel and auxiliary wheel, guide rail wheel and auxiliary wheel are separately positioned on guide rail both sides, the support is square, support is vertically fixed on guide wheel mechanism by fixing device, two riding wheel apparatus are provided with the top Liang Ge angles of support, the rotor mechanism is fixed on internal stent by rotor post, rotating mechanism and travel mechanism are installed on chassis, the controlling organization is connected by signal wire with electric rotating machine.The present invention is rational in infrastructure, and automaticity is high, labor strength is light, work stable and reliable operation, and production efficiency is high, reliable in quality.
Description
Technical field
The invention belongs to machinery manufacturing technology field, and in particular to a kind of new welder.
Background technology
With developing rapidly for China's reinforcing steel bar machinery industry, welding machine is widely used in building, highway, railway, tunnel, water
The industries such as profit, reinforcing bar cage seam welding are very high to the pitch requirements between reinforcing bar.At present, domestic existing reinforcing bar cage seam welding moves
Dynamic rotating head device, its support generally corner are designed, four Thursday riding wheel apparatus skewness；Rotor post uses three
Fixed strip is fixed, and the structural stability of so whole rotating head device is poor；The installation of reinforcing bar fixed cover is insecure, often has
Inconsistent phenomenon；It is common using rack and pinion engagement transmission, complex structural designs, walking and positioning in mobile swivel head operation
Precision is not high.Therefore, this equipment has poor structural stability, low production efficiency, can not ensure the defects of its work quality.
The content of the invention
The present invention can take the deficiencies in the prior art, propose a kind of new welder, the welding machine is not only with enough programmable controls
Device control processed, and capable setting parameter control rotating speed and the speed of travel can be realized, and overcome the above-mentioned deficiency of currently available technology.
The technical scheme is that：A kind of new welder, including support, controlling organization, rotor mechanism, chassis, support roller
Device, fixed mechanism and travel mechanism, chassis is horizontal positioned, is provided with two parallel guide rails above chassis, is provided with guide rail
Guide wheel mechanism, the guide wheel mechanism include guide rail wheel and auxiliary wheel, and guide rail wheel and auxiliary wheel are separately positioned on guide rail both sides, described
Support is square, and support is vertically fixed on guide wheel mechanism by fixing device, and two are provided with the top Liang Ge angles of support
The riding wheel apparatus, the rotor mechanism are fixed on internal stent by rotor post, and the rotor post is in cross shape, institute
The center for stating rotor mechanism is provided with fixed disk, and fixed disk is fixed on rotor mechanism by fixed strip and fixed arc block, fixed strip
Upper that a reinforcing steel bar center ring is fixedly mounted with U-shaped button, reinforcing steel bar center ring surrounding is covered with multiple fixed mechanisms, and the rotor mechanism has
One rolling rail and a chain ring.Riding wheel apparatus is provided with support roller, and the groove of rolling rail and support roller in riding wheel apparatus is tangent, and chain ring leads to
Chain is crossed to link with rotating mechanism, riding wheel apparatus can with the cylindrical rotation of rotor mechanism, be provided with chassis rotating mechanism and
Travel mechanism, electric rotating machine being provided with the rotating mechanism, electric rotating machine is connected by shaft coupling with a reductor,
Reductor is provided with drive sprocket, and drive sprocket forms chain gear transmission by chain and chain ring, and electric rotating machine starts, rotor mechanism
It can be connected with rotation, the controlling organization by signal wire with electric rotating machine.
Beneficial effects of the present invention are：
The present invention is rational in infrastructure, and automaticity is high, labor strength is light, work stable and reliable operation, production efficiency
Height, reliable in quality.
Brief description of the drawings
The present invention is described in further detail below according to accompanying drawing.
Fig. 1 is structural front view of the present invention；
Fig. 2 is structure top view of the present invention；
Fig. 3 is the schematic diagram of fixed mechanism of the present invention.
Fig. 4 is reinforcing steel bar center ring position schematic diagram of the present invention
In figure：
1st, support；2nd, riding wheel apparatus；3rd, rotor mechanism；4th, rotor post；4-1, fixed disk；4-2, fixed strip；4-3, consolidate
Determine arc block；4-4, reinforcing steel bar center ring；4-5, U-shaped button；5th, fixed mechanism；5-1, fixed cover；5-2, pressing plate；5-3, U-bolt；6、
Rotating mechanism；6-1, electric rotating machine；6-2, shaft coupling；6-3, reductor；6-4, drive sprocket；7th, travel mechanism；7-1, movement
Motor；7-2, mobile shaft coupling；7-3, mobile reductor；7-4, mobile sprocket wheel；8th, guide wheel mechanism；8-1, guide rail wheel；It is 8-2, auxiliary
Help wheel；9th, transmission mechanism；9-1, by movable sprocket；9-2, transmission bearing shell；9-3, power transmission shaft；9-4, drive sprocket；10th, chassis；11、
Chain；12nd, chain ring.
Embodiment
As shown in Figures 1 to 4, the present invention includes support 1, controlling organization, rotor mechanism 3, chassis 10, riding wheel apparatus 2, solid
Determine mechanism 5 and travel mechanism 7, chassis 10 is horizontal positioned, and the top of chassis 10 is provided with two parallel guide rails, is provided with and leads on guide rail
Mechanism 8 is taken turns, the guide wheel mechanism 8 includes guide rail wheel 8-1 and auxiliary wheel 8-2, and guide rail wheel 8-1, auxiliary -2 help wheel 8 to be separately positioned on and led
Rail both sides, the support 1 are square, and support 1 is vertically fixed on guide wheel mechanism 8 by fixing device, on the top two of support 1
Individual angle is provided with two riding wheel apparatus 2, and the rotor mechanism 3 is fixed on inside support 1 by rotor post 4, described turn
Sub- pillar 4 is in cross shape, and its center is provided with fixed disk 4-1, and fixed disk 4-1 is fixed by fixed strip 4-2 and fixed arc block 4-3
On rotor mechanism 3, a reinforcing steel bar center ring 4-4, reinforcing steel bar center ring 4-4 tetra- is fixedly mounted with U-shaped button 4-5 on fixed strip 4-2
The multiple fixed mechanisms of Zhou Buman, the rotor mechanism 3 have a rolling rail and a chain ring, and riding wheel apparatus 2 is provided with support roller, roll
The groove of rail and support roller in riding wheel apparatus 2 is tangent, and chain ring 12 is linked by chain 11 and rotating mechanism 6, and riding wheel apparatus 2 can be with
The cylindrical rotation of rotor mechanism 3, rotating mechanism 6 and travel mechanism 7 are installed on chassis 10, are provided with the rotating mechanism 6
Electric rotating machine 6-1, electric rotating machine 6-1 are connected by shaft coupling 6-2 with a reductor 6-3, and master is provided with reductor 6-3
Movable sprocket 6-4, drive sprocket 6-4 form chain gear transmission by chain 11 and chain ring 12, and electric rotating machine 6-1 starts, rotor mechanism 3
It can be connected with rotation, the controlling organization by signal wire with electric rotating machine 6-1.The support 1 is straight by above two
Clipped corner carries out chamfer design, and uniform two riding wheel apparatus 2 of surrounding can fixed rotor mechanism 3 well.The riding wheel apparatus 2 is solid
It is scheduled on support 1, can rotates and rotate with the outer ring of rotor mechanism 3.Two riding wheel apparatus 2 are distributed in the upper of rotation mechanism 3
Side.The rotor mechanism 3 has a rolling rail and a chain ring.It is tangent to roll the waist groove of rail and support roller in riding wheel apparatus 2,
Play fixed guide effect；Chain ring is connected by chain with rotating mechanism 6.The rotor post 4 is in cross shape, and center is solid
Price fixing 4-1, fixed disk 4-1 are fixed on rotor mechanism 3 by fixed strip 4-2, fixed arc block 4-3, with U-shaped on fixed strip 4-2
Detain 4-5 and a reinforcing steel bar center ring 4-4 is fixedly mounted, its surrounding is covered with multiple fixed mechanisms 5.Fixing device 5 passes through fixed cover 5-1
Reinforcing steel bar center ring 4-4 is clipped in the middle with U-bolt 5-3, fixed with pressing plate 5-2 and nut check, is passed through reinforcing bar during work
Then fixed cover 5-1 is tightened by bolts fixed steel bars.The fixed cover 5-1 and pressing plate 5-2 are fixed using toothed plate structure, two
After component locations are adjusted, the teeth groove on tooth plate part contact surface is intermeshed up, and is then tightened by bolts again, is so prevented
Inconsistent phenomenon occurs for two tooth plates, and what so can more be consolidated is fixed on reinforcing bar on swivel head.
The travel mechanism 7 passes through the mobile reductor 7-3 of mobile shaft coupling 7-2 connections, mobile sprocket wheel by mobile motor 7-1
7-4 is arranged on mobile reductor 7-3.It is power transmission shaft 9-3 among the transmission mechanism 9, two passive chains are installed at both ends thereon
Take turns 9-1, two guide rail wheel 8-1, two transmission bearing shell 9-2, a drive sprocket 9-4.Right-hand member drive sprocket 9-4 and mobile sprocket wheel
7-4 forms chain gear transmission by chain 12, and two are reached synchronous axial system, passive chain by movable sprocket 9-1 by power transmission shaft 9-3 effect
Take turns 9-1 and form chain gear transmission with chain 11, chain 11 is fixed on H type tracks.When mobile motor 7-1 work, mobile shaft coupling
The mobile reductor 7-3 of 7-2 connections will drive mobile sprocket wheel 7-4 operatings, and under the drive of chain 12, drive sprocket 9-4 is rotated, so as to
Make to be moved above by movable sprocket 9-1 chains 11 in orbit, being finally reached moves back and forth device.Passive chain in this device
Take turns 9-1 and form chain gear transmission with chain 11.Operation principle is：First start travel mechanism 7, it is real by mobile motor 7-1 rotatings
The reciprocating motion of the existing present invention, so as to adjust the distance of this head in rotary moving and external stability swivel head, then carry out material
Installation and adjustment, i.e., pass through reinforcing bar fixed cover 5-1 by reinforcing bar, adjust size, finally starts rotating mechanism 6, realizes rotor machine
The rotary work of structure 3.All controlled in whole work process by controlling organization, labor intensity is light, automaticity is high, work
Make stable and reliable operation, improve production efficiency, quality is more reliable.
Claims (1)
1. a kind of new welder, including support, controlling organization, rotor mechanism, chassis, riding wheel apparatus, fixed mechanism and moving machine
Structure, chassis is horizontal positioned, is provided with two parallel guide rails above chassis, guide wheel mechanism, the guide wheel mechanism are provided with guide rail
Including guide rail wheel and auxiliary wheel, guide rail wheel and auxiliary wheel are separately positioned on guide rail both sides, and the support is square, and support passes through solid
Determine device to be vertically fixed on guide wheel mechanism, it is characterized in that：Two riding wheel apparatus are provided with the top Liang Ge angles of support,
The rotor mechanism is fixed on internal stent by rotor post, and the rotor post is in cross shape, the rotor mechanism
Center is provided with fixed disk, and fixed disk is fixed on rotor mechanism by fixed strip and fixed arc block, is fixed on fixed strip with U-shaped button
One reinforcing steel bar center ring is installed, reinforcing steel bar center ring surrounding is covered with multiple fixed mechanisms, the rotor mechanism have a rolling rail and
One chain ring;Riding wheel apparatus is provided with support roller, and the groove of rolling rail and support roller in riding wheel apparatus is tangent, and chain ring passes through chain and rotation
Mechanical link, riding wheel apparatus can be provided with rotating mechanism and travel mechanism, in institute with the cylindrical rotation of rotor mechanism on chassis
State rotating mechanism and be provided with electric rotating machine, electric rotating machine is connected with a reductor by shaft coupling, is provided with reductor
Drive sprocket, drive sprocket form chain gear transmission by chain and chain ring, and electric rotating machine starts, rotor mechanism can with rotation,
The controlling organization is connected by signal wire with electric rotating machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410157235.1A CN103894716B (en) | 2014-04-20 | 2014-04-20 | A kind of new welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410157235.1A CN103894716B (en) | 2014-04-20 | 2014-04-20 | A kind of new welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103894716A CN103894716A (en) | 2014-07-02 |
| CN103894716B true CN103894716B (en) | 2017-11-24 |
Family
ID=50986463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410157235.1A Expired - Fee Related CN103894716B (en) | 2014-04-20 | 2014-04-20 | A kind of new welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103894716B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111283039B (en) * | 2020-02-11 | 2021-06-15 | 王利民 | Ring reinforcing steel bar forming equipment for supporting long column based on bridge construction |
| CN113070559A (en) * | 2021-04-14 | 2021-07-06 | 浙江鸿盛新材料科技集团股份有限公司 | Welding electrode, welding device and dust bag cage |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5665254A (en) * | 1994-04-12 | 1997-09-09 | Matsumura-Gumi Corporation | Method of manufacturing a reinforcing bar cage and apparatus for manufacturing the same |
| CN101722255A (en) * | 2009-11-26 | 2010-06-09 | 天津市建科机械制造有限公司 | Turntable movement and transmission mechanism of numerical control steel reinforcement cage forming machine |
| CN201841354U (en) * | 2010-09-30 | 2011-05-25 | 河南省三力机械制造有限公司 | Automatic seam welder for reinforcement cage |
| CN102357765A (en) * | 2011-09-30 | 2012-02-22 | 桐庐天元机电有限公司 | Rotary welding device |
| CN102463407A (en) * | 2010-11-18 | 2012-05-23 | 江苏邦威机械制造有限公司 | Traction type rolling welding machine |
| CN102989934A (en) * | 2012-10-30 | 2013-03-27 | 宜昌海天超声技术有限公司 | Automatic welding and forming machine of tapered pole reinforcing cage |
-
2014
- 2014-04-20 CN CN201410157235.1A patent/CN103894716B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5665254A (en) * | 1994-04-12 | 1997-09-09 | Matsumura-Gumi Corporation | Method of manufacturing a reinforcing bar cage and apparatus for manufacturing the same |
| CN101722255A (en) * | 2009-11-26 | 2010-06-09 | 天津市建科机械制造有限公司 | Turntable movement and transmission mechanism of numerical control steel reinforcement cage forming machine |
| CN201841354U (en) * | 2010-09-30 | 2011-05-25 | 河南省三力机械制造有限公司 | Automatic seam welder for reinforcement cage |
| CN102463407A (en) * | 2010-11-18 | 2012-05-23 | 江苏邦威机械制造有限公司 | Traction type rolling welding machine |
| CN102357765A (en) * | 2011-09-30 | 2012-02-22 | 桐庐天元机电有限公司 | Rotary welding device |
| CN102989934A (en) * | 2012-10-30 | 2013-03-27 | 宜昌海天超声技术有限公司 | Automatic welding and forming machine of tapered pole reinforcing cage |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103894716A (en) | 2014-07-02 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171124 Termination date: 20180420 |
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| CF01 | Termination of patent right due to non-payment of annual fee |