CN103662221B - Warming plate panel turnover machine and turnover panel method - Google Patents
Warming plate panel turnover machine and turnover panel method Download PDFInfo
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- CN103662221B CN103662221B CN201310723363.3A CN201310723363A CN103662221B CN 103662221 B CN103662221 B CN 103662221B CN 201310723363 A CN201310723363 A CN 201310723363A CN 103662221 B CN103662221 B CN 103662221B
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Abstract
The invention discloses a kind of warming plate panel turnover machine, comprise fuselage, plate taking device, get plate stem horizontally moving device, jacking system and turning device, plate taking device is arranged on fuselage one end, and get plate stem horizontally moving device and be arranged on front side of fuselage, jacking system is arranged in fuselage; Turning device is arranged on the front side of fuselage lower end.Turnover panel method comprises the following steps: 1) get board clamp and clamp warming plate and supporting plate, 2) get board clamp planker advance, 3) lifting frame decline put in place, 4) turning device by warming plate and supporting plate upset put in place.Warming plate panel turnover machine compact conformation of the present invention, turnover panel method improves work efficiency, originally needs the artificial turnover panel of five people's operations, only needs two people's operations, and significantly reduce the breakage rate of warming plate after using the present invention.
Description
Technical field
The present invention relates to a kind of production plant of insulating board for building, especially a kind for the treatment of facility and method of producing intermediate step at composite strengthening waterproof fireproofing warming plate, belongs to building materials manufacturing equipment technical field.
Background technology
Along with energy-conserving and environment-protective technology day by day applying at building field, the demand of composite strengthening waterproof fireproofing warming plate is constantly increased.Composite strengthening waterproof fireproofing warming plate (hereinafter referred to as warming plate) adopts cement, fly ash, mekralon and other raw material in closed logistics convection current mixer, carry out solid and stirs, make the dry mash mixed, then being transported to by dry mash in double-shaft two-way puddle mixer adds water and add flame retardant type EPS (polystyrene) particle stirs and is prepared into slurry, then supporting plate slurry being poured into forming production line is laid layer of glass fiber grid cloth and made warming plate blank.Then the warming plate blank made is put into the maintenance of multi-layer heat preserving plate waggon together with the in layer layering of the supporting plate under it, after curing period, terminates, warming plate blank must be separated with supporting plate, take warming plate blank feeding cutting machine away and cut into warming plate finished product.
Existing warming plate blank and supporting plate adopt artificial separation method, namely extract blank and supporting plate out from multi-layer heat preserving plate waggon, and keep flat and be manually separated blank and supporting plate on the top of the shelf, need five people to operate, work efficiency is low simultaneously, and blank breakage rate is high.
Summary of the invention
Manually be separated to overcome existing warming plate blank and supporting plate the defect that breakage rate is high, work efficiency is low, the present invention proposes a kind of warming plate panel turnover machine and turnover panel method of automation, reduces breakage rate, increases work efficiency.
The present invention is achieved by the following technical programs:
A kind of warming plate panel turnover machine, comprise fuselage, plate taking device, get plate stem horizontally moving device, jacking system and turning device, described fuselage is upright steel structure frame, described plate taking device is arranged on fuselage one end, comprise and get plate stem and severally get board clamp, get plate stem one end and get plate stem horizontally moving device and be fixedly connected with; Several board clamp of getting is disposed on and gets on the downside of plate stem; Getting plate stem horizontally moving device is arranged on front side of fuselage, comprise vertical support panel, servomotor, two line slideways, lifting frame, gear and tooth bars, vertical support panel upper and lower sides respectively by linear guide bearings on lifting frame, servomotor location is fixed in vertical support panel, gear is fixed on servo motor output shaft, gear engages with the tooth bar be positioned on the downside of it, described tooth bar is fixed on lifting frame, and the several horizontal support bar the inners be arranged side by side are fixedly connected with on the downside of lifting frame respectively; Described jacking system is arranged in fuselage; Described turning device is arranged on the front side of fuselage lower end, comprise turn drive motor, upset reductor, turning rack and two turning rack bearing seats, turn drive motor is connected with upset reductor input end, upset output end of reducer is connected with the turning rack pivot shaft of turning rack one end by Transmission, and the turning rack pivot shaft at turning rack two ends is supported in turning rack bearing seat respectively.
Object of the present invention can also be realized further by following technical measures.
Aforesaid warming plate panel turnover machine, wherein said jacking system comprises lifting drive motor, worm-gear speed reducer, driving pulley, passive belt wheel, upper horizontal shaft, lower horizontal shaft, two lifting upper sprocket wheels, two lifting lower sprockets and four lift chain wheel seats, lifting drive motor output shaft is fixedly connected with driving pulley, worm-gear speed reducer input shaft is fixedly connected with passive belt wheel, be connected by drive belt between driving pulley with passive belt wheel, the upper driving sprocket wheel be fixed on worm-gear speed reducer mouth is connected by messenger chain with between the underdrive sprocket wheel in the middle part of upper horizontal shaft, upper horizontal shaft two ends or lower horizontal shaft two ends respectively by bearings in lift chain wheel seat, two lifting upper sprocket wheels, two lifting lower sprockets are fixed on corresponding upper horizontal shaft or lower horizontal shaft respectively side by side, are connected between lifting upper sprocket wheel with lifting lower sprocket by lift chain, under two lift chain wheel seats are suspended on the top frame of fuselage, another two lift chain wheel seats are supported on the underframe of fuselage.
Aforesaid warming plate panel turnover machine, wherein said turning rack is rake tooth-shaped steel construction piece, comprise the many turning rods be arranged in parallel and the cross bar that be fixedly connected with vertical with turning rod one end, described turning rack pivot shaft one end is connected with cross bar two ends are coaxial respectively, and turning rod and horizontal support bar staggered parallel are arranged; Described turning rack bearing seat is separately fixed at the side, horizontal support bar outer end of correspondence position.
Aforesaid warming plate panel turnover machine, wherein walk around lifting upper sprocket wheel to be connected with the upper and lower side of contiguous block respectively with the termination up and down of the lift chain of lifting lower sprocket, described contiguous block side is connected with orienting lug by pipe link, described orienting lug is embedded in the vertical rod on front side of fuselage, is fixedly connected with in the middle part of described pipe link by connecting cross bar with lifting frame inner vertical.
Aforesaid warming plate panel turnover machine, wherein pin is extended vertically upward in turning rod outer end.
Aforesaid warming plate panel turnover machine, on wherein said horizontal support bar, interval arranges several carrying roller, and warming plate and supporting plate are placed on multiple carrying roller.
Aforesaid warming plate panel turnover machine, wherein said board clamp of getting comprises train wheel bridge, lower plate, cylinder, a pair guide pillar guide pin bushing, described vertical cylinder is fixed on train wheel bridge, cylinder piston rod lower end is fixedly connected with lower plate, guide pillar guide pin bushing is symmetricly set on cylinder both sides, guide pillar lower end is fixed on lower plate, and guide pin bushing is fixed on train wheel bridge, guide pillar and guide pin bushing sliding block joint.
A turnover panel method for warming plate panel turnover machine, comprises the following steps:
1) before multi-layer heat preserving plate waggon being pushed into horizontal support bar, start the lifting drive motor of jacking system, the upper-lower position of adjustment lifting frame, aim on the downside of the warming plate and supporting plate that need to clamp until get the lower plate getting board clamp on the downside of plate stem; Draw warming plate and supporting plate outward, make warming plate and supporting plate one end enter the space of getting between the train wheel bridge of board clamp and lower plate, lifting drive motor stops operating; Start cylinder, cylinder piston rod moves, and upper lower plate clamps warming plate and supporting plate one end;
2) forward starts the servomotor getting plate stem parallel motion jacking system, gear rolls and advances on the tooth bar engaged with it, the board clamp of getting clamping warming plate and supporting plate one end moves along with getting plate stem forward on line slideway, warming plate and supporting plate is pulled out gradually, until the supporting plate on the downside of warming plate drops on multiple carrying roller from multi-layer heat preserving plate waggon;
3) again start lifting drive motor, lifting frame declines, and multiple carrying rollers of horizontal support bar carry warming plate and supporting plate and synchronously decline and put in place, and one end of warming plate and supporting plate leans against on the pin of turning rod one end; Reverse starting servomotor, gets plate stem and retreats reset;
4) forward starts the turn drive motor of turning device, turning rack carry warming plate and supporting plate conter clockwise slowly turn to the position of 75 ° ~ 85 ° after turn drive motor stop operating, can supporting plate be taken off, proceed to subsequent processing taking warming plate away; Reverse starting turn drive motor, turning rack cw slowly rotates reset, prepares to enter next working cycle.
Warming plate panel turnover machine compact conformation of the present invention, turnover panel method improves work efficiency, originally needs the artificial turnover panel of five people's operations, only needs two people's operations, and significantly reduce the breakage rate of warming plate after using the present invention.Board clamp of getting of the present invention can clamp warming plate and supporting plate one end automatically, there is forceps horizontal pulling, vertical lift and turning rack to warming plate and supporting plate around three degree of freedom functions such as turning rack pivot shaft axis rotation by getting plate stem horizontally moving device, jacking system and turning device, the warming plate be stored in multi-layer heat preserving plate waggon and supporting plate are in layer taken out automatically, be separated after upset, substantially increase work efficiency.The worm-gear speed reducer that the present invention uses has auto-lock function, guarantees the safety that lifting frame is elevated.
Advantage and disadvantage of the present invention, by for illustration and explanation for the non-limitative illustration passing through preferred embodiment below, these embodiments, only provide as an example with reference to accompanying drawing.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the birds-eye view of Fig. 1.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in FIG. 1 to 3, the warming plate panel turnover machine of the present embodiment comprises fuselage 1, plate taking device 2, gets plate stem horizontally moving device 3, jacking system 4 and turning device 5, fuselage 1 is upright welded steel structure framework, comprise the top frame 11 of shaped steel welding, underframe 12 and four vertical rods 13 being vertically connected top frame 11 and underframe 12, plate taking device 2 is arranged on fuselage 1 one end, comprise get plate stem 21 and two get board clamp 22, get plate stem 21 one end and be fixedly connected with vertical support panel 31 left end getting plate stem horizontally moving device 2 is vertical.
Get board clamp 22 for two to be disposed on and to get on the downside of plate stem 21, comprise train wheel bridge 221, lower plate 222, cylinder 223 and a pair guide pillar 224, guide pin bushing 225, cylinder 223 is vertically fixed on train wheel bridge 221, cylinder piston rod lower end is fixedly connected with lower plate 222, guide pillar 224, guide pin bushing 225 are arranged on cylinder 223 both sides, guide pillar 224 lower end is fixed on lower plate 22, and guide pin bushing 225 is fixed on train wheel bridge 221, guide pillar 224 and guide pin bushing 225 sliding block joint.
Getting plate stem horizontally moving device 3 is arranged on front side of fuselage 1, comprise vertical support panel 31, servomotor 32, two line slideways 33, lifting frame 34, gear 35 and tooth bar 36, the framework that lifting frame 34 welds for shaped steel, vertical support panel 31 upper and lower sides is bearing on lifting frame 34 respectively by line slideway 33, servomotor 32 location is fixed in vertical support panel 31, gear 35 is fixed on the output shaft of servomotor 32, gear 35 engages with the tooth bar 36 be positioned on the downside of it, tooth bar 36 side is fixed on lifting frame 34, 5 horizontal support bar 6 right-hand members be arranged side by side are soldered with lifting frame 34 lower vertical respectively.On each root horizontal support bar 6, interval arranges 3 carrying rollers 61, and warming plate 7 and supporting plate 8 are placed on multiple carrying roller 61, and what can reduce to get plate stem horizontally moving device 3 pulls power.
Jacking system 4 is arranged in fuselage 1, comprise lifting drive motor 41, worm-gear speed reducer 42, driving pulley 43, passive belt wheel 44, upper horizontal shaft 45, lower horizontal shaft 46, two lifting upper sprocket wheels 47, two lifting lower sprockets 48 and 4 lift chain wheel seats 49, lifting drive motor 41 output shaft is fixedly connected with driving pulley 43, lifting decelerator 42 input shaft is fixedly connected with passive belt wheel 44, be connected by drive belt 410 between driving pulley 43 with passive belt wheel 44, the upper driving sprocket wheel 411 be fixed on worm-gear speed reducer mouth is connected by messenger chain 413 with between the underdrive sprocket wheel 412 in the middle part of upper horizontal shaft 45.Upper horizontal shaft 45 two ends or lower horizontal shaft 46 two ends are respectively by bearings lift chain wheel seat 49, two lifting upper sprocket wheel 47, two lifting lower sprockets 48 are fixed on corresponding upper horizontal shaft 45 or lower horizontal shaft 46 respectively side by side, are connected between lifting upper sprocket wheel 47 with lifting lower sprocket 48 by lift chain 418; Two lift chain wheel seats 49 are suspended on the top frame 11 times of fuselage 1, and another two lift chain wheel seats 49 are supported on the underframe 12 of fuselage 1.
Walk around lifting upper sprocket wheel 47 to be connected with the upper and lower side of contiguous block 414 respectively with the termination up and down of the lift chain 418 of lifting lower sprocket 48, contiguous block 414 side is connected with orienting lug 416 by pipe link 415; Orienting lug 416 is embedded in the vertical rod 13 of the front side of fuselage 1, soldered with lifting frame 34 inner vertical by connecting cross bar 417 in the middle part of pipe link 415; Orienting lug 416 can prevent run-off the straight in lifting frame 34 lifting process.
Turning device 5 is arranged on the front side of fuselage 1 lower end, comprise turn drive motor 51, upset reductor 52, turning rack 53 and two turning rack bearing seats 54, turn drive motor 51 is connected with upset reductor 52 input end, upset reductor 52 mouth is overturn driving chain wheel 57 with second on the turning rack pivot shaft 531 of turning rack 53 one end be connected by the first upset driving chain wheel 55, underdrive chain 56, and the turning rack pivot shaft 531 at turning rack 53 two ends is supported in turning rack bearing seat 54 respectively.Turning rack 53 is rake tooth-shaped welded steel structure part, comprise 4 turning rods be arranged in parallel 532 and the cross bar 533 that be fixedly connected with vertical with turning rod 532 left end, turning rack pivot shaft 531 one end and cross bar two ends are coaxially soldered respectively to be connect, and turning rod 532 and horizontal support bar 6 staggered parallel are arranged.Turning rack bearing seat 54 is separately fixed at the side, turning rod 532 outer end of turning rack 53 both sides correspondence position, and turning rack 53 can around turning rack bearing seat 54 center rotating at its cross bar 533 two ends.Turning rod 532 outer end extends pin 534 vertically upward, and when turning rack 53 overturns, pin 534 can block warming plate 7 and the supporting plate 8 of downslide.
Turnover panel method of the present invention comprises the following steps:
1) before multi-layer heat preserving plate waggon being pushed into horizontal support bar 6, start the lifting drive motor 41 of jacking system 4, the upper-lower position of adjustment lifting frame 34, aim at need on the downside of the warming plate 7 clamped and supporting plate 8 until get the lower plate 222 getting board clamp 22 on the downside of plate stem 21, draw warming plate 7 and supporting plate 8 outward, make warming plate 7 and supporting plate 8 one end enter the space of getting between the train wheel bridge 221 of board clamp 22 and lower plate 222, lifting drive motor 41 stops operating; Start cylinder 223, cylinder piston rod moves, and upper lower plate clamps warming plate 7 and supporting plate 8 one end.
2) forward starts the servomotor 32 getting plate stem horizontally moving device 3, gear 35 rolls and advances on the tooth bar 36 engaged with it, the board clamp 22 of getting clamping warming plate 7 and supporting plate 8 one end moves along with getting plate stem 21 forward on line slideway 33, warming plate 7 and supporting plate 8 is pulled out gradually, until the supporting plate 8 on the downside of warming plate 7 drops on multiple carrying roller 61 from multi-layer heat preserving plate waggon.
3) again start lifting drive motor 41, lifting frame 34 declines, and multiple carrying rollers 61 of horizontal support bar 6 carry warming plate 7 and supporting plate 8 synchronously decline puts in place, and one end of warming plate 7 and supporting plate 8 leans against on the pin 534 of turning rod 532 one end; Reverse starting servomotor 32, gets plate stem 21 and retreats reset.
4) forward starts the turn drive motor 51 of turning device 5, turning rack 53 carry warming plate 7 and supporting plate 8 conter clockwise slowly turn to the position of 75 ° ~ 85 ° after turn drive motor 51 stop operating, supporting plate 8 can be taken off, take warming plate 7 away and proceed to subsequent processing.Reverse starting turn drive motor 51, turning rack 53 cw slowly rotates reset, prepares to enter next working cycle.
In addition to the implementation, the present invention can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of application claims.
Claims (8)
1. a warming plate panel turnover machine, it is characterized in that, comprise fuselage, plate taking device, get plate stem horizontally moving device, jacking system and turning device, described fuselage is upright steel structure frame, described plate taking device is arranged on fuselage one end, comprise and get plate stem and severally get board clamp, get plate stem one end and get plate stem horizontally moving device and be fixedly connected with; Several board clamp of getting is disposed on and gets on the downside of plate stem; Getting plate stem horizontally moving device is arranged on front side of fuselage, comprise vertical support panel, servomotor, two line slideways, lifting frame, gear and tooth bars, vertical support panel upper and lower sides respectively by linear guide bearings on lifting frame, servomotor location is fixed in vertical support panel, gear is fixed on servo motor output shaft, gear engages with the tooth bar be positioned on the downside of it, described tooth bar is fixed on lifting frame, and the several horizontal support bar the inners be arranged side by side are fixedly connected with on the downside of lifting frame respectively; Described jacking system is arranged in fuselage; Described turning device is arranged on the front side of fuselage lower end, comprise turn drive motor, upset reductor, turning rack and two turning rack bearing seats, turn drive motor is connected with upset reductor input end, upset output end of reducer is connected with the turning rack pivot shaft of turning rack one end by Transmission, and the turning rack pivot shaft at turning rack two ends is supported in turning rack bearing seat respectively.
2. warming plate panel turnover machine according to claim 1, it is characterized in that, described jacking system comprises lifting drive motor, worm-gear speed reducer, driving pulley, passive belt wheel, upper horizontal shaft, lower horizontal shaft, two lifting upper sprocket wheels, two lifting lower sprockets and four lift chain wheel seats, lifting drive motor output shaft is fixedly connected with driving pulley, worm-gear speed reducer input shaft is fixedly connected with passive belt wheel, be connected by drive belt between driving pulley with passive belt wheel, the upper driving sprocket wheel be fixed on worm-gear speed reducer mouth is connected by messenger chain with between the underdrive sprocket wheel in the middle part of upper horizontal shaft, upper horizontal shaft two ends or lower horizontal shaft two ends respectively by bearings in lift chain wheel seat, two lifting upper sprocket wheels, two lifting lower sprockets are fixed on corresponding upper horizontal shaft or lower horizontal shaft respectively side by side, are connected between lifting upper sprocket wheel with lifting lower sprocket by lift chain, under two lift chain wheel seats are suspended on the top frame of fuselage, another two lift chain wheel seats are supported on the underframe of fuselage.
3. warming plate panel turnover machine according to claim 1, it is characterized in that, described turning rack is rake tooth-shaped steel construction piece, comprise the many turning rods be arranged in parallel and the cross bar that be fixedly connected with vertical with turning rod one end, described turning rack pivot shaft one end is connected with cross bar two ends are coaxial respectively, and turning rod and horizontal support bar staggered parallel are arranged; Described turning rack bearing seat is separately fixed at the side, horizontal support bar outer end of correspondence position.
4. warming plate panel turnover machine according to claim 2, it is characterized in that, walk around lifting upper sprocket wheel to be connected with the upper and lower side of contiguous block respectively with the upper and lower termination of lift chain of lifting lower sprocket, described contiguous block side is connected with orienting lug by pipe link, described orienting lug is embedded in the vertical rod on front side of fuselage, is fixedly connected with in the middle part of described pipe link by connecting cross bar with lifting frame inner vertical.
5. warming plate panel turnover machine according to claim 3, is characterized in that, pin is extended vertically upward in turning rod outer end.
6. the warming plate panel turnover machine according to claim 1 or 3, it is characterized in that, on described horizontal support bar, interval arranges several carrying roller, warming plate and supporting plate are placed on multiple carrying roller.
7. warming plate panel turnover machine according to claim 1, it is characterized in that, described board clamp of getting comprises train wheel bridge, lower plate, cylinder, a pair guide pillar guide pin bushing, described vertical cylinder is fixed on train wheel bridge, cylinder piston rod lower end is fixedly connected with lower plate, and guide pillar guide pin bushing is symmetricly set on cylinder both sides, and guide pillar lower end is fixed on lower plate, guide pin bushing is fixed on train wheel bridge, guide pillar and guide pin bushing sliding block joint.
8. a turnover panel method for warming plate panel turnover machine as claimed in claim 1, is characterized in that, comprise the following steps:
1) before multi-layer heat preserving plate waggon being pushed into horizontal support bar, start the lifting drive motor of jacking system, the upper-lower position of adjustment lifting frame, aim on the downside of the warming plate and supporting plate that need to clamp until get the lower plate getting board clamp on the downside of plate stem; Draw warming plate and supporting plate outward, make warming plate and supporting plate one end enter the space of getting between the train wheel bridge of board clamp and lower plate, lifting drive motor stops operating; Start cylinder, cylinder piston rod moves, and upper lower plate clamps warming plate and supporting plate one end;
2) forward starts the servomotor getting plate stem horizontally moving device, gear rolls and advances on the tooth bar engaged with it, the board clamp of getting clamping warming plate and supporting plate one end moves along with getting plate stem forward on line slideway, warming plate and supporting plate is pulled out gradually, until the supporting plate on the downside of warming plate drops on multiple carrying roller from multi-layer heat preserving plate waggon;
3) again start lifting drive motor, lifting frame declines, and multiple carrying rollers of horizontal support bar carry warming plate and supporting plate and synchronously decline and put in place, and one end of warming plate and supporting plate leans against on the pin of turning rod one end; Reverse starting servomotor, gets plate stem and retreats reset;
4) forward starts the turn drive motor of turning device, turning rack carry warming plate and supporting plate conter clockwise slowly turn to the position of 75 ° ~ 85 ° after turn drive motor stop operating, can supporting plate be taken off, after taking warming plate away, proceed to subsequent processing; Reverse starting turn drive motor, turning rack cw slowly rotates reset, prepares to enter next working cycle.
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CN201310723363.3A CN103662221B (en) | 2013-12-25 | 2013-12-25 | Warming plate panel turnover machine and turnover panel method |
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CN106320213B (en) * | 2016-10-18 | 2018-05-15 | 北京泽通科技开发有限公司 | Cone stores multilayer racking automatically |
CN108438283A (en) * | 2018-05-09 | 2018-08-24 | 山东新兴业环保科技股份有限公司 | A kind of filter bag baling press |
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US6071056A (en) * | 1998-11-13 | 2000-06-06 | International Business Machines Corporation | Shipping tray backside location |
CN203682016U (en) * | 2013-12-25 | 2014-07-02 | 江苏特友诺新材料科技有限公司 | Heat insulation board turnover machine |
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JPH07115702B2 (en) * | 1987-10-22 | 1995-12-13 | キユーピー株式会社 | Device for taking out contents from the container |
JP3639667B2 (en) * | 1996-02-23 | 2005-04-20 | 東海旅客鉄道株式会社 | Bag garbage bag sorting device |
JP2002019747A (en) * | 2000-07-03 | 2002-01-23 | Toshiba Corp | Packaging material treating apparatus |
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Publication number | Priority date | Publication date | Assignee | Title |
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US6071056A (en) * | 1998-11-13 | 2000-06-06 | International Business Machines Corporation | Shipping tray backside location |
CN203682016U (en) * | 2013-12-25 | 2014-07-02 | 江苏特友诺新材料科技有限公司 | Heat insulation board turnover machine |
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