CN107627107B - Full-automatic numerical control tooth punching and strip penetrating system for bridge-cut-off aluminum - Google Patents
Full-automatic numerical control tooth punching and strip penetrating system for bridge-cut-off aluminum Download PDFInfo
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- CN107627107B CN107627107B CN201711079061.1A CN201711079061A CN107627107B CN 107627107 B CN107627107 B CN 107627107B CN 201711079061 A CN201711079061 A CN 201711079061A CN 107627107 B CN107627107 B CN 107627107B
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Abstract
The utility model provides a full-automatic numerical control of bridge cut-off aluminium is opened tooth and is worn strip system, including automatic feeding mechanism, two numerical control that the interval set up are opened tooth and are worn strip machine and a bridge cut-off aluminium rolling machine, wherein one numerical control is opened tooth and is worn strip machine processing outer aluminium alloy, another processing is interior aluminium alloy, automatic feeding mechanism is numerical control and is opened tooth and wear strip machine material loading, the feed end that numerical control was opened tooth and is worn strip machine is equipped with aluminium alloy import mechanism, the discharge end is equipped with aluminium alloy export mechanism, the feed end of bridge cut-off aluminium rolling machine is equipped with bridge cut-off aluminium import mechanism, the discharge end is equipped with bridge cut-off aluminium export mechanism, be equipped with between two aluminium alloy export mechanisms and wherein between arbitrary aluminium alloy export mechanism and the bridge cut-off aluminium import mechanism respectively and promote transport mechanism, automatic feeding mechanism, aluminium alloy import mechanism, bridge cut-off aluminium export mechanism and promotion transport mechanism are connected with control system through the wire respectively, it has rational in infrastructure design, degree of automation, advantages such as production line, production efficiency is high.
Description
Technical Field
The invention relates to the technical field of broken bridge aluminum processing, in particular to a full-automatic numerical control tooth opening and strip penetrating system for broken bridge aluminum.
Background
The bridge-cut aluminum is widely applied to door frames in the building field, as shown in fig. 1, is processed, and is usually composed of an outer aluminum profile, an inner aluminum profile and a heat insulation strip connecting the outer aluminum profile and the inner aluminum profile together, and the heat insulation strip mainly plays a role in heat insulation and heat preservation. The machining of the bridge-cut-off aluminum mainly comprises three working procedures, namely firstly, tooth forming is carried out on an inner aluminum profile and an outer aluminum profile, then a heat insulation strip is penetrated on the inner aluminum profile and the outer aluminum profile, and finally, the inner aluminum profile and the outer aluminum profile penetrated with the heat insulation strip are subjected to roll forming through a roll press to finish the machining of the bridge-cut-off aluminum. At present, the processing of bridge cut-off aluminium mainly relies on manual work and mechanical equipment to accomplish, advances the tooth to aluminium alloy on the tooth that now opens, then wears the heat-proof strip to aluminium alloy with wearing strip machine, then rolls through the roll squeezer, and whole process is dispersed, needs frequent manual work to carry, location and clamp in the middle, wastes time and energy, not only needs more manpowers, and production efficiency is lower moreover.
Disclosure of Invention
The invention aims to make up the defects of the prior art, provides a full-automatic numerical control broken-bridge aluminum tooth punching and strip threading system, has the advantages of reasonable structural design, high degree of automation, high production line production, high production efficiency and the like, and solves the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a full-automatic numerical control tooth-punching and strip-penetrating system for broken bridge aluminum comprises an automatic feeding mechanism and two numerical control gears arranged at intervals
The automatic feeding mechanism is used for feeding the numerical control tooth-cutting strip threading machine, an aluminum profile guiding mechanism is arranged at the feeding end of the numerical control tooth-cutting strip threading machine, an aluminum profile guiding mechanism is arranged at the discharging end of the numerical control tooth-cutting strip threading machine, a bridge-cutting aluminum guiding mechanism is arranged at the feeding end of the bridge-cutting aluminum rolling machine, a bridge-cutting aluminum guiding mechanism is arranged at the discharging end of the bridge-cutting aluminum rolling machine, a lifting conveying mechanism is arranged at the discharging end of the bridge-cutting aluminum rolling machine, lifting conveying mechanisms are respectively arranged between the two aluminum profile guiding mechanisms and between any one of the two aluminum profile guiding mechanisms and the bridge-cutting aluminum guiding mechanism, and the automatic feeding mechanism, the aluminum profile guiding mechanism, the bridge-cutting aluminum guiding mechanism and the lifting conveying mechanism are respectively connected with a control system through wires.
The automatic feeding mechanism comprises a feeding support which spans two aluminum profile guiding mechanisms, wherein a transverse moving guide rail frame is arranged at the upper end of the feeding support, a transverse moving frame is longitudinally arranged on the transverse moving guide rail frame, a first servo motor is arranged on the transverse moving frame and is connected with the transverse moving guide rail frame through gear rack transmission, two ends of the transverse moving frame are respectively provided with a vertical guide rail frame, two ends of the transverse moving frame are also respectively provided with a second servo motor matched with the vertical guide rail frame, the second servo motor is connected with the vertical guide rail frame through gear rack transmission, a feeding driving cylinder is arranged at the lower end of the vertical guide rail frame, a gripper is connected to the feeding driving cylinder, aluminum profile accommodating trolleys are respectively arranged on two inner sides below the feeding support, and the first servo motor, the second servo motor and the feeding driving cylinder are respectively connected with a control system through wires.
The aluminum profile guiding mechanism comprises an aluminum profile guiding bracket, a plurality of aluminum profile guiding rollers are arranged at the upper end of the aluminum profile guiding bracket, aluminum profile guiding driving rollers are arranged below the middle part of the aluminum profile guiding bracket, the aluminum profile guiding driving rollers are connected with the plurality of aluminum profile guiding rollers through aluminum profile guiding belts and are right-angled triangles, one end of each aluminum profile guiding driving roller is connected with an aluminum profile guiding servo motor through chain transmission, and each aluminum profile guiding servo motor is connected with a control system through a wire. The aluminum profile guiding mechanism comprises an aluminum profile guiding base, an aluminum profile front end guiding support, an aluminum profile driving support, an aluminum profile middle guiding support and an aluminum profile rear end guiding support are sequentially arranged on the aluminum profile guiding base at intervals, a plurality of aluminum profile guiding rollers are respectively arranged at the upper ends of the aluminum profile front end guiding support, the aluminum profile driving support, the aluminum profile middle guiding support and the aluminum profile rear end guiding support, an aluminum profile guiding driving roller is arranged below the aluminum profile driving support, the aluminum profile guiding rollers at the upper ends of the aluminum profile guiding driving rollers and the aluminum profile driving support are connected through aluminum profile guiding belts and are in a right triangle shape, one end of each aluminum profile guiding driving roller is connected with an aluminum profile guiding servo motor through chain transmission, and a photoelectric sensor is arranged on the aluminum profile rear end guiding support, and is respectively connected with a control system through wires.
The bridge cut-off aluminium introduction mechanism comprises an introduction base, a front end introduction support, an introduction driving support, a middle introduction support and a rear end introduction support are sequentially arranged on the introduction base at intervals, a plurality of introduction rollers are respectively arranged at the upper ends of the front end introduction support, the introduction driving support, the middle introduction support and the rear end introduction support, an introduction driving roller is arranged below the introduction driving support, the introduction driving rollers are connected with the introduction rollers at the upper ends of the introduction driving support through an introduction belt and are in a right triangle shape, one end of each of the introduction driving rollers is connected with an introduction servo motor through chain transmission, and the introduction servo motor is connected with a control system through a wire.
The bridge-cut-off aluminium deriving mechanism comprises a deriving base, a front end deriving support, a deriving driving support, a middle part guiding support and a rear end guiding support are sequentially arranged on the deriving base at intervals, a plurality of deriving rollers are respectively arranged at the upper ends of the front end deriving support, the deriving driving support, the middle part deriving support and the rear end deriving support, the deriving driving rollers are arranged below the deriving driving support, the deriving driving rollers are connected with the deriving rollers at the upper end of the deriving driving support through deriving belts and are right-angled triangles, one end of the deriving driving rollers is connected with a deriving servo motor through chain transmission, a bridge-cut-off aluminium photoelectric sensor is arranged on the rear end deriving support, and the deriving servo motor and the bridge-cut-off aluminium photoelectric sensor are respectively connected with a control system through wires.
The lifting conveying mechanism comprises at least two groups of lifting conveying components, each group of lifting conveying components comprises a lifting conveying mechanism and a horizontal conveying mechanism, the lifting conveying mechanism comprises a lifting conveying rod, one end of the lifting conveying rod is provided with a lifting small belt pulley, the other end of the lifting conveying rod is provided with a lifting large belt pulley, the lower end of the middle part of the lifting conveying mechanism is provided with a lifting tensioning belt pulley, the lifting small belt pulley, the lifting large belt pulley and the lifting tensioning belt pulley are connected through a lifting conveying belt, the lifting large belt pulley in each group of lifting conveying components is connected through a lifting conveying rotating shaft, the lifting conveying rotating shaft is connected with a lifting conveying servo motor through chain transmission, the lifting conveying rod is hinged with the lifting mechanism below one end of the lifting conveying rod, the horizontal conveying mechanism comprises a horizontal conveying rod, two ends of the horizontal conveying rod are respectively provided with a horizontal small belt pulley and a horizontal large belt pulley, the lower end of the middle part of the horizontal conveying rod is provided with a horizontal tensioning belt pulley, the horizontal small belt pulley, the horizontal large horizontal belt pulley is connected with the horizontal conveying belt pulley through a horizontal conveying rotating shaft, the horizontal conveying rotating shaft is connected with the horizontal conveying servo motor through chain transmission, the horizontal small belt pulley and the lifting servo motor is arranged side by side, the lifting conveying servo motor, the horizontal conveying belt pulley and the lifting servo motor are connected with the lifting conveying servo motor through a wire, and the control system.
The lifting mechanism comprises a lifting connecting rod hinged with a lifting conveying rod, the lifting connecting rod is hinged with lifting plates, the lifting plates in each group of first conveying assemblies are fixedly connected to a lifting shaft, the lifting shaft is connected with a lifting driving cylinder through a lifting driving plate, and the lifting driving cylinder is connected with a control system through a wire.
One side of the broken bridge aluminum guiding-out mechanism is provided with a lifting conveying mechanism connected with the broken bridge aluminum guiding-out mechanism.
The control system comprises a PLC controller and an operation console.
According to the technical problems existing in the existing bridge-cut aluminum production and processing, the full-automatic numerical control tooth-opening strip-penetrating system of the bridge-cut aluminum is designed, the full-automatic numerical control tooth-opening strip-penetrating system is improved on the basis of an existing numerical control tooth-opening strip-penetrating machine and a numerical control rolling machine, automatic feeding, numerical control tooth-opening and strip-penetrating are achieved through the design of an automatic feeding mechanism, an aluminum profile guiding mechanism and a lifting conveying mechanism, numerical control rolling is achieved, the processing process is effectively integrated into an automatic production line, production efficiency is improved, labor intensity is reduced, and production cost and labor cost are saved.
Description of the drawings:
FIG. 1 is a schematic diagram of a broken bridge aluminum structure;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of the structure of the automatic feeding mechanism of the present invention;
FIG. 4 is a schematic structural view of an aluminum profile introduction mechanism according to the present invention;
FIG. 5 is a schematic structural view of an aluminum profile guiding-out mechanism of the invention;
FIG. 6 is a schematic structural view of the broken-bridge aluminum introduction mechanism of the present invention;
FIG. 7 is a schematic structural view of a broken bridge aluminum lead-out mechanism of the present invention;
FIG. 8 is a schematic view of a portion of the construction of the lift conveyor of the present invention;
in the figure, 1, an automatic feeding mechanism, 101, a feeding frame, 102, a transverse moving guide rail frame, 103, a transverse moving frame, 104, a first servo motor, 105, a vertical guide rail frame, 106, a second servo motor, 107, a feeding driving cylinder, 108, a gripper, 109, an aluminum profile containing trolley, 2, a numerical control tooth slitting machine, 3, a bridge cut-off aluminum roller press, 4, an aluminum profile lead-in mechanism, 401, an aluminum profile lead-in bracket, 402, an aluminum profile lead-in roller, 403, an aluminum profile lead-in driving roller, 404, an aluminum profile lead-in belt, 405, an aluminum profile lead-in servo motor, 5, an aluminum profile lead-out mechanism, 501, an aluminum profile lead-out base, 502, an aluminum profile front end lead-out bracket, 503, an aluminum profile driving bracket, 504, an aluminum profile middle lead-out bracket, 505, an aluminum profile rear end lead-out bracket, 506, an aluminum profile lead-out roller, 507, an aluminum profile lead-out driving roller, 508, aluminum profile lead-out belt, 509, aluminum profile lead-out servo motor, 510, photoelectric sensor, 6, broken bridge aluminum lead-in mechanism, 601, lead-in base, 602, front end lead-in bracket, 603, lead-in driving bracket, 604, middle lead-in bracket, 605, rear end lead-in bracket, 606, lead-in roller, 607, lead-in driving roller, 608, lead-in belt, 609, lead-in servo motor, 7, broken bridge aluminum lead-out mechanism, 701, lead-out base, 702, front end lead-out bracket, 703, lead-out driving bracket, 704, middle lead-out bracket, 705, rear end lead-out bracket, 706, lead-out roller, 707, lead-out driving roller, 708, lead-out belt, 709, lead-out servo motor, 710, broken bridge aluminum photoelectric sensor, 8, lifting conveying mechanism, 801, lifting conveying rod, 802, lifting small belt pulley, 803, lifting large belt pulley, 804, lifting tension belt pulley, 805, lifting conveying belts, 806, lifting conveying rotating shafts, 807, lifting conveying servo motors, 808, lifting mechanisms, 8081, lifting connecting rods, 8082, lifting plates, 8083, lifting shafts, 8084, lifting driving plates, 8085, lifting driving cylinders, 809, horizontal conveying rods, 810, horizontal small pulleys, 811, horizontal large pulleys, 812, horizontal tensioning pulleys, 813, horizontal conveying belts, 814, horizontal conveying rotating shafts, 815, horizontal conveying servo motors, 9, control systems, 10, outer aluminum profiles, 11, inner aluminum profiles, 12 and heat insulation strips.
The specific embodiment is as follows:
in order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings.
As shown in fig. 1-3, a full-automatic numerical control open gear strip threading system of broken-bridge aluminum comprises an automatic feeding mechanism 1, two numerical control open gear strip threading machines 2 and a broken-bridge aluminum roller press 3 which are arranged at intervals, wherein one numerical control open gear strip threading machine 2 is used for processing an outer aluminum profile 10, the other processing inner aluminum profile 11, the automatic feeding mechanism 1 is used for feeding the numerical control open gear strip threading machine 2, an aluminum profile lead-in mechanism 4 is arranged at the feeding end of the numerical control open gear strip threading machine 2, an aluminum profile lead-out mechanism 5 is arranged at the discharging end, a broken-bridge aluminum lead-in mechanism 6 is arranged at the feeding end of the broken-bridge aluminum roller press 3, a lifting conveying mechanism 8 is arranged between the two aluminum profile lead-out mechanisms 5 and between any one aluminum profile lead-out mechanism 5 and the broken-bridge aluminum lead-in mechanism 6, the automatic feeding mechanism 1, the aluminum profile lead-in mechanism 4, the aluminum profile lead-out mechanism 5, the broken-bridge aluminum lead-in mechanism 6, the broken-bridge aluminum lead-out mechanism 7 and the lifting conveying mechanism 8 are respectively connected with a control system 9 through wires, the automatic numerical control open gear strip threading machine is arranged at the feeding end of the numerical control open gear strip threading machine 2, the production cost is reduced, the production cost is improved by the automatic numerical control open gear strip threading machine is improved, the production cost is reduced, the production is improved, the production cost is reduced, and the production is improved, and the production cost is improved, and the production is improved by the production and the production is improved.
The automatic feeding mechanism 1 comprises a feeding support 101 crossing two aluminum profile guiding mechanisms 4, wherein the upper end of the feeding support 101 is provided with a transverse moving guide rail frame 102, the transverse moving guide rail frame 102 is longitudinally provided with a transverse moving frame 103, the transverse moving frame 103 is provided with a first servo motor 104, the first servo motor 104 is connected with the transverse moving guide rail frame 102 through gear rack transmission, two ends of the transverse moving frame 103 are respectively provided with a vertical guide rail frame 105, two ends of the transverse moving frame 103 are respectively provided with a second servo motor 106 matched with the vertical guide rail frame 105, the second servo motor 106 is connected with the vertical guide rail frame 105 through gear rack transmission, the lower end of the vertical guide rail frame 105 is provided with a feeding driving cylinder 107, the feeding driving cylinder 107 is connected with a gripper 108, two inner sides below the feeding support 101 are respectively provided with an aluminum profile accommodating trolley 109, and the first servo motor 104, the second servo motor 106 and the feeding driving cylinder 107 are respectively connected with a control system 9 through wires, so that automatic feeding of two numerical control tooth-opening strip penetrating machines is realized.
The aluminum profile guiding mechanism 4 comprises an aluminum profile guiding bracket 401, a plurality of aluminum profile guiding rollers 402 are arranged at the upper end of the aluminum profile guiding bracket 401, aluminum profile guiding driving rollers 403 are arranged below the middle of the aluminum profile guiding bracket 401, the aluminum profile guiding driving rollers 403 are connected with the plurality of aluminum profile guiding rollers 402 through aluminum profile guiding belts 404 and are right-angled triangles, one end of each aluminum profile guiding driving roller 403 is connected with an aluminum profile guiding servo motor 405 through chain transmission, the aluminum profile guiding servo motor 405 is connected with a control system 9 through wires, and after the automatic feeding mechanism 1 is fed, aluminum profiles are rapidly and accurately fed into the numerical control tooth punching and strip penetrating machine 2.
The aluminum profile guiding mechanism 5 comprises an aluminum profile guiding base 501, an aluminum profile front end guiding bracket 502, an aluminum profile driving bracket 503, an aluminum profile middle guiding bracket 504 and an aluminum profile rear end guiding bracket 505 are sequentially arranged on the aluminum profile guiding base 501 at intervals, a plurality of aluminum profile guiding rollers 506 are respectively arranged at the upper ends of the aluminum profile front end guiding bracket 502, the aluminum profile driving bracket 503, the aluminum profile middle guiding bracket 504 and the aluminum profile rear end guiding bracket 505, an aluminum profile guiding driving roller 507 is arranged below the aluminum profile driving bracket 503, the aluminum profile guiding rollers 507 and the aluminum profile guiding rollers 506 at the upper ends of the aluminum profile driving bracket 503 are connected through an aluminum profile guiding belt 508 and are in a right triangle shape, one end of the aluminum profile guiding driving roller 507 is connected with an aluminum profile guiding servo motor 509 through chain transmission, a photoelectric sensor 510 is arranged on the aluminum profile rear end guiding bracket 505, and the aluminum profile guiding servo motor 509 and the photoelectric sensor 510 are respectively connected with a control system 9 through wires, and the aluminum profile after tooth punching is guided out.
The bridge-cut-off aluminum lead-in mechanism 6 comprises a lead-in base 601, a front end lead-in bracket 602, a lead-in driving bracket 603, a middle lead-in bracket 604 and a rear end lead-in bracket 605 are sequentially arranged on the lead-in base 601 at intervals, a plurality of lead-in rollers 606 are respectively arranged at the upper ends of the front end lead-in bracket 602, the middle lead-in bracket 604 and the rear end lead-in bracket 605, a lead-in driving roller 607 is arranged below the lead-in driving bracket 603, the lead-in driving roller 607 and the lead-in rollers 606 at the upper ends of the lead-in driving bracket 603 are connected through a lead-in belt 608 and are in a right triangle shape, one end of the lead-in driving roller 607 is connected with a lead-in servo motor 609 through chain transmission, the lead-in servo motor 609 is connected with a control system 9, and the bridge-cut-off aluminum which is combined together after the outer aluminum profile 10 and the inner aluminum profile 11 are toothed and penetrated into a strip is led into the numerical control roller 3 for final rolling treatment.
The broken bridge aluminum guiding mechanism 7 comprises a guiding base 701, a front-end guiding support 702, a guiding driving support 703, a middle guiding support 704 and a rear-end guiding support 705 are sequentially arranged on the guiding base 701 at intervals, a plurality of guiding rollers 706 are respectively arranged at the upper ends of the front-end guiding support 702, the guiding driving support 703, the middle guiding support 704 and the rear-end guiding support 705, guiding driving rollers 707 are arranged below the guiding driving support 703, the guiding rollers 706 at the upper ends of the guiding driving support 703 are connected through guiding belts 708 and are right-angled triangles, one end of the guiding driving rollers 707 is connected with a guiding servo motor 709 through chain transmission, a broken bridge aluminum photoelectric sensor 710 is arranged on the rear-end guiding support 705, the guiding servo motor 709 and the broken bridge aluminum photoelectric sensor 710 are respectively connected with a control system 9 through wires, and the rolled broken bridge aluminum is guided out to finish processing.
The lifting conveying mechanism comprises at least two groups of lifting conveying components, each group of lifting conveying components comprises a lifting conveying mechanism and a horizontal conveying mechanism, the lifting conveying mechanism comprises a lifting conveying rod 801, one end of the lifting conveying rod 801 is provided with a lifting small belt pulley 802, the other end of the lifting conveying rod is provided with a lifting large belt pulley 803, the lower end of the middle part of the lifting conveying rod is provided with a lifting tensioning belt pulley 804, the lifting small belt pulley 802, the lifting large belt pulley 803 and the lifting tensioning belt pulley 804 are connected through a lifting conveying belt 805, the lifting large belt pulley 803 in each group of lifting conveying components is connected through a lifting conveying rotating shaft 806, the lifting conveying rotating shaft 806 is connected with a lifting conveying servo motor 807 through chain transmission, the lifting conveying rod 801 is hinged with a lifting mechanism 808 below one end provided with the lifting small belt pulley 802, the horizontal conveying mechanism comprises a horizontal conveying rod 809, two ends of the horizontal conveying rod 809 are respectively provided with a horizontal small belt pulley 810 and a horizontal large belt pulley 811, the lower end of the middle part of the horizontal conveying rod 809 is provided with a horizontal tensioning belt pulley 812, a horizontal small belt pulley 810, a horizontal large belt pulley 811 and the horizontal tensioning belt pulley 812 are connected through a horizontal conveying belt 813, the horizontal large belt pulley 811 in each group of lifting conveying components is connected through a horizontal conveying rotating shaft 814, the horizontal conveying rotating shaft 814 is connected with a horizontal conveying servo motor 815 through chain transmission, the horizontal small belt pulley 810 and the lifting large belt pulley 803 are arranged side by side, the lifting conveying servo motor 807, the horizontal conveying servo motor 815 and the lifting mechanism 808 are respectively connected with the control system 9 through wires, the purpose of guiding the outer aluminum profile 10 after the tooth punching into the aluminum profile guiding mechanism 5 of the other tooth punching strip machine 2 is achieved, meanwhile, the outer aluminum profile 10 is fixed on the numerical control tooth punching strip machine 2, then the numerical control tooth punching strip machine 2 is started, the inner aluminum profile 11 is guided in, so that the inner aluminum profile 11 and the outer aluminum profile 10 are penetrated together through the heat insulation strip 12, and the combined broken bridge aluminum is led into the broken bridge aluminum leading-in mechanism to prepare for rolling.
The lifting mechanism 808 comprises a lifting connecting rod 8081 hinged with the lifting conveying rod 801, the lifting connecting rod 8081 is hinged with a lifting plate 8082, the lifting plate 8082 in each group of first conveying components is fixedly connected to a lifting shaft 8083, the lifting shaft 8083 is connected with a lifting driving cylinder 8085 through a lifting driving plate 8084, the lifting driving cylinder 8085 is connected with the control system 9 through a wire, and aluminum profiles on the aluminum profile guiding-out mechanism 5 are guided out quickly and conveniently to enter the next procedure.
One side of the broken bridge aluminum guiding-out mechanism 7 is provided with a lifting conveying mechanism connected with the broken bridge aluminum guiding-out mechanism.
The control system 9 includes a PLC controller and an operation table.
The working process of the invention comprises the following steps:
firstly, the automatic feeding mechanism 1 is started, two degrees of freedom translation of the gripper 108 in space are realized through the first servo motor 104 and the second servo motor 106, further, the gripper 108 can quickly and accurately reach the aluminum profile accommodating trolley 109 for accommodating the outer aluminum profile 10, then the feeding driving cylinder 107 is started to close the gripper 108, so that the outer aluminum profile 10 is gripped, then the gripper 108 gripping the outer aluminum profile 10 is moved to the aluminum profile guiding mechanism 4 through the first servo motor 104 and the second servo motor 106, then the aluminum profile guiding mechanism 4 is started to drive the aluminum profile guiding belt 404 to rotate through the aluminum profile guiding servo motor 405, further, the outer aluminum profile 10 is conveyed into the numerical control tooth punching and strip penetrating machine 2, meanwhile, the worker fixes the heat insulation strip 12 at the other end of the numerical control tooth punching and strip penetrating machine 2, the external aluminum profile 10 is toothed and the heat insulation strip 12 is penetrated into the external aluminum profile 10, the automatic feeding mechanism 1 finishes the feeding of the external aluminum profile 10, then the internal aluminum profile 11 is placed on the other aluminum profile guiding mechanism 4, the external aluminum profile 10 is toothed and penetrated into the aluminum profile guiding mechanism 5, the external aluminum profile 10 after being toothed and penetrated is completely guided out through the aluminum profile guiding servo motor 509, when the photoelectric sensor 510 detects the external aluminum profile 10, the lifting driving cylinder 8085 works to lift one end of the lifting conveying rod 801, the lifting servo motor 807 and the horizontal conveying servo motor 815 are started to drive the lifting conveying belt 805 and the horizontal conveying belt 813 to rotate, the external aluminum profile 10 after being toothed and penetrated is conveyed onto the other aluminum profile guiding mechanism 5, then a worker turns over and fixes the external aluminum profile 10 after being toothed and penetrated onto the numerical control toothed and penetrated machine 2 corresponding to the internal aluminum profile 11, simultaneously, the inner aluminum profile 11 enters the numerical control tooth-opening strip penetrating machine 2 under the action of the aluminum profile guiding mechanism 4, so that the inner aluminum profile 11 and the heat insulation strip 12 on the outer aluminum profile 10 penetrate together to form broken bridge aluminum, then the other lifting and conveying mechanism 8 conveys the broken bridge aluminum to the broken bridge aluminum guiding mechanism 6, the broken bridge aluminum enters the broken bridge aluminum rolling machine 3 for rolling under the action of the broken bridge aluminum guiding mechanism 6, the rolled broken bridge aluminum enters the broken bridge aluminum guiding mechanism 7, the broken bridge aluminum guiding mechanism 7 finishes guiding out the rolled broken bridge aluminum, and after the broken bridge aluminum photoelectric sensor 710 detects the broken bridge aluminum, the lifting and conveying mechanism connected with the broken bridge aluminum guiding mechanism 7 starts to work to guide out the machined broken bridge aluminum, so that the whole broken bridge aluminum processing assembly line work is finished, the production efficiency is high, the labor intensity is low, and the product quality is good.
The above embodiments are not to be taken as limiting the scope of the invention, and any alternatives or modifications to the embodiments of the invention will be apparent to those skilled in the art and fall within the scope of the invention.
The present invention is not described in detail in the present application, and is well known to those skilled in the art.
Claims (8)
1. Full-automatic numerical control of bridge cut-off aluminium is opened tooth and is worn strip system, its characterized in that: the automatic feeding mechanism is used for feeding the numerical control tooth slitting machine, an aluminum profile guiding-in mechanism is arranged at the feeding end of the numerical control tooth slitting machine, an aluminum profile guiding-out mechanism is arranged at the discharging end of the bridge-cut aluminum roller, a bridge-cut aluminum guiding-out mechanism is arranged at the feeding end of the bridge-cut aluminum roller, a lifting conveying mechanism is arranged between the two aluminum profile guiding-out mechanisms and between any one of the two aluminum profile guiding-out mechanisms and the bridge-cut aluminum guiding-in mechanism respectively, and the automatic feeding mechanism, the aluminum profile guiding-in mechanism, the aluminum profile guiding-out mechanism, the bridge-cut aluminum guiding-out mechanism and the lifting conveying mechanism are connected with a control system through wires respectively;
the lifting conveying mechanism comprises at least two groups of lifting conveying assemblies, each group of lifting conveying assembly comprises a lifting conveying mechanism and a horizontal conveying mechanism, the lifting conveying mechanism comprises a lifting conveying rod, one end of the lifting conveying rod is provided with a lifting small belt pulley, the other end of the lifting conveying rod is provided with a lifting large belt pulley, the lower end of the middle part of the lifting conveying mechanism is provided with a lifting tensioning belt pulley, the lifting small belt pulley, the lifting large belt pulley and the lifting tensioning belt pulley are connected through a lifting conveying belt, the lifting large belt pulley in each group of lifting conveying assemblies is connected through a lifting conveying rotating shaft, the lifting conveying rotating shaft is connected with a lifting conveying servo motor through chain transmission, the lifting conveying rod is hinged with the lifting mechanism below one end provided with a first lifting small belt pulley, the horizontal conveying mechanism comprises a horizontal conveying rod, two ends of the horizontal conveying rod are respectively provided with a horizontal small belt pulley and a horizontal large belt pulley, the lower end of the middle part of the horizontal conveying rod is provided with a horizontal tensioning belt pulley, the horizontal small belt pulley, the horizontal conveying large horizontal belt pulley is connected with the horizontal conveying belt pulley through a horizontal conveying rotating shaft, the horizontal conveying servo motor is connected with the horizontal conveying servo motor through a chain transmission, the horizontal small belt pulley is arranged side by side, the lifting servo motor, the lifting conveying servo motor and the lifting conveying servo motor is connected with the horizontal conveying belt is connected with the large belt through a wire;
the control system comprises a PLC controller and an operation console.
2. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the automatic feeding mechanism comprises a feeding support which spans two aluminum profile guiding mechanisms, wherein a transverse moving guide rail frame is arranged at the upper end of the feeding support, a transverse moving frame is longitudinally arranged on the transverse moving guide rail frame, a first servo motor is arranged on the transverse moving frame and is connected with the transverse moving guide rail frame through gear rack transmission, two ends of the transverse moving frame are respectively provided with a vertical guide rail frame, two ends of the transverse moving frame are also respectively provided with a second servo motor matched with the vertical guide rail frame, the second servo motor is connected with the vertical guide rail frame through gear rack transmission, a feeding driving cylinder is arranged at the lower end of the vertical guide rail frame, a gripper is connected to the feeding driving cylinder, aluminum profile accommodating trolleys are respectively arranged on two inner sides below the feeding support, and the first servo motor, the second servo motor and the feeding driving cylinder are respectively connected with a control system through wires.
3. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the aluminum profile guiding mechanism comprises an aluminum profile guiding bracket, a plurality of aluminum profile guiding rollers are arranged at the upper end of the aluminum profile guiding bracket, aluminum profile guiding driving rollers are arranged below the middle part of the aluminum profile guiding bracket, the aluminum profile guiding driving rollers are connected with the plurality of aluminum profile guiding rollers through aluminum profile guiding belts and are right-angled triangles, one end of each aluminum profile guiding driving roller is connected with an aluminum profile guiding servo motor through chain transmission, and each aluminum profile guiding servo motor is connected with a control system through a wire.
4. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the aluminum profile guiding mechanism comprises an aluminum profile guiding base, an aluminum profile front end guiding support, an aluminum profile driving support, an aluminum profile middle guiding support and an aluminum profile rear end guiding support are sequentially arranged on the aluminum profile guiding base at intervals, a plurality of aluminum profile guiding rollers are respectively arranged at the upper ends of the aluminum profile front end guiding support, the aluminum profile driving support, the aluminum profile middle guiding support and the aluminum profile rear end guiding support, an aluminum profile guiding driving roller is arranged below the aluminum profile driving support, the aluminum profile guiding rollers and the aluminum profile guiding rollers at the upper ends of the aluminum profile driving support are connected through an aluminum profile guiding belt and are in a right triangle shape, one end of each aluminum profile guiding driving roller is connected with an aluminum profile guiding servo motor through chain transmission, and a photoelectric sensor is arranged on the aluminum profile rear end guiding support and connected with a control system through wires.
5. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the bridge cut-off aluminium introduction mechanism comprises an introduction base, a front end introduction support, an introduction driving support, a middle introduction support and a rear end introduction support are sequentially arranged on the introduction base at intervals, a plurality of introduction rollers are respectively arranged at the upper ends of the front end introduction support, the introduction driving support, the middle introduction support and the rear end introduction support, an introduction driving roller is arranged below the introduction driving support, the introduction driving rollers are connected with the introduction rollers at the upper ends of the introduction driving support through an introduction belt and are in a right triangle shape, one end of each of the introduction driving rollers is connected with an introduction servo motor through chain transmission, and the introduction servo motor is connected with a control system through a wire.
6. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the bridge-cut aluminum export mechanism comprises an export base, a front-end export support, an export driving support, a middle export support and a rear-end export support are sequentially arranged on the export base at intervals, a plurality of export rollers are respectively arranged at the upper ends of the front-end export support, the export driving support, the middle export support and the rear-end export support, export driving rollers are arranged below the export driving support, the export driving rollers are connected with the export rollers at the upper end of the export driving support through export belts and are right-angled triangles, one end of the export driving rollers is connected with an export servo motor through chain transmission, a bridge-cut aluminum photoelectric sensor is arranged on the rear-end export support, and the export servo motor and the bridge-cut aluminum photoelectric sensor are respectively connected with a control system through wires.
7. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: the lifting mechanism comprises a lifting connecting rod hinged with a lifting conveying rod, the lifting connecting rod is hinged with lifting plates, the lifting plates in each group of first conveying assemblies are fixedly connected to a lifting shaft, the lifting shaft is connected with a lifting driving cylinder through a lifting driving plate, and the lifting driving cylinder is connected with a control system through a wire.
8. The full-automatic numerical control bridge-cut aluminum tooth punching and strip threading system according to claim 1, wherein the system is characterized in that: one side of the broken bridge aluminum guiding-out mechanism is provided with a lifting conveying mechanism connected with the broken bridge aluminum guiding-out mechanism.
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| CN201711079061.1A CN107627107B (en) | 2017-11-06 | 2017-11-06 | Full-automatic numerical control tooth punching and strip penetrating system for bridge-cut-off aluminum |
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| CN201711079061.1A CN107627107B (en) | 2017-11-06 | 2017-11-06 | Full-automatic numerical control tooth punching and strip penetrating system for bridge-cut-off aluminum |
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| CN107627107A CN107627107A (en) | 2018-01-26 |
| CN107627107B true CN107627107B (en) | 2023-10-20 |
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| CN112692177B (en) * | 2020-12-11 | 2023-05-02 | 佛山市三水凤铝铝业有限公司 | Heat-insulating aluminum profile packaging combination production line and working method thereof |
| CN112872483A (en) * | 2020-12-29 | 2021-06-01 | 佛山市三水凤铝铝业有限公司 | Bridge cut-off aluminum product tooth punching machine |
| CN112643141A (en) * | 2020-12-29 | 2021-04-13 | 佛山市三水凤铝铝业有限公司 | Bridge cut-off aluminum product tooth punching device |
| CN114310301B (en) * | 2022-01-20 | 2024-01-26 | 英普瑞科技（嘉兴）有限公司 | Automatic strip penetrating machine |
| CN115122658B (en) * | 2022-05-17 | 2024-03-19 | 佛山市三水凤铝铝业有限公司 | Automatic wear to cut out line ball sponge stick equipment |
| CN114871757B (en) * | 2022-06-02 | 2023-05-19 | 上海寅铠精密机械制造有限公司 | One-step bridge-cut aluminum tooth-opening strip threading machine |
| CN115070434B (en) * | 2022-08-01 | 2024-04-30 | 上海志易工程设备有限公司 | Bridge-cutoff production method and bridge-cutoff semi-automatic production line |
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