CN115070434B - Bridge-cutoff production method and bridge-cutoff semi-automatic production line - Google Patents

Bridge-cutoff production method and bridge-cutoff semi-automatic production line Download PDF

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Publication number
CN115070434B
CN115070434B CN202210915079.5A CN202210915079A CN115070434B CN 115070434 B CN115070434 B CN 115070434B CN 202210915079 A CN202210915079 A CN 202210915079A CN 115070434 B CN115070434 B CN 115070434B
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pushing
station
bridge
finished product
strip
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CN115070434A (en
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李易佳
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Shanghai Zenith Engineering Equipment Co ltd
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Shanghai Zenith Engineering Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • B23P11/005Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by expanding or crimping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Automatic Assembly (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The invention relates to a broken bridge production method and a broken bridge semi-automatic production line, which are used for conveying two sectional materials from front to back and tooth-opening the sectional materials in the conveying process; conveying the two profiles with the teeth along the first transverse direction and conveying the profiles to a position higher than the profile; stacking the higher profile over the lower profile; conveying the two sections stacked together to a strip penetrating station along the first transverse direction, and penetrating a heat insulation strip between the two sections at the strip penetrating station to obtain a bridge-cut-off semi-finished product; conveying the bridge-cut-off semi-finished product to a leveling station along a first transverse direction, and aligning the section bar and the heat insulation strip on the leveling station; and conveying the bridge-cut semi-finished product to a pushing station along the first transverse direction, conveying the bridge-cut semi-finished product from back to front on the pushing station, and rolling the bridge-cut semi-finished product in the conveying process to obtain a bridge-cut finished product. The bridge-cutoff production method and the bridge-cutoff semiautomatic production line have lower requirements on the depth of a production field and can be used for rapidly adapting to bridge-cutoff with different lengths.

Description

Bridge-cutoff production method and bridge-cutoff semi-automatic production line
Technical Field
The invention relates to the technical field of bridge-cut-off manufacturing, in particular to a bridge-cut-off production method and a bridge-cut-off semi-automatic production line.
Background
The bridge cut-off is a structure that two sectional materials are connected together by using a heat insulation strip, and the bridge cut-off is used for manufacturing corresponding products and has the advantages of heat insulation, dryness reduction, high strength and the like.
In the process of manufacturing a bridge cutoff, two sides of a heat insulation strip need to be respectively penetrated into a notch of a section bar, and the manufacturing process generally comprises the following steps: the upper section bar and the lower section bar are respectively provided with teeth, the heat insulation bar is penetrated into the notch of the section bar, and the heat insulation bar is fixed at the notch of the section bar by rolling. In the steps, a tooth opener, a strip penetrating machine and a roller press are needed to be used respectively, and the machines work independently, so that the prior art has the steps of connecting the machines into a broken bridge production line, but the existing broken bridge production line is arranged along a straight line for matching the characteristics of long strips of sectional materials, the length of the whole production line is longer, and the requirement on the depth of a production field is higher; meanwhile, the existing bridge-cut-off production line cannot be quickly adapted to bridge-cut-off of different lengths, and is poor in adaptability.
Disclosure of Invention
The invention aims to provide a bridge-cutoff production method and a bridge-cutoff semi-automatic production line based on the method, and aims to solve the problems that the bridge-cutoff production line in the prior art has high requirements on the depth of a production field and cannot adapt to bridge-cutoff with different lengths rapidly.
In order to achieve the above purpose, the invention provides a bridge cut-off production method, which is characterized in that two sectional materials are conveyed from front to back and are subjected to tooth opening in the conveying process; conveying the two profiles with the teeth along the first transverse direction and conveying the profiles to a position higher than the profile; stacking the higher profile over the lower profile; conveying the two sections stacked together to a strip penetrating station along the first transverse direction, and penetrating a heat insulation strip between the two sections at the strip penetrating station to obtain a bridge-cut-off semi-finished product; conveying the bridge-cut-off semi-finished product to a leveling station along a first transverse direction, and aligning the section bar and the heat insulation strip on the leveling station; and conveying the bridge-cut semi-finished product to a pushing station along the first transverse direction, conveying the bridge-cut semi-finished product from back to front on the pushing station, and rolling the bridge-cut semi-finished product in the conveying process to obtain a bridge-cut finished product.
Further, the effective operation lengths of the strip penetrating station, the pushing station and the pushing station can be telescopically adjusted from the rear end; the setting is located the ejection of compact station in pushing away material station the place ahead and is used for receiving and carries out the baotou to the bridge cut-off finished product after the bridge cut-off finished product, and the effective operation length of ejection of compact station all can carry out flexible regulation from the front end.
In order to achieve the aim, the invention also provides a bridge-cut-off semi-automatic production line, which comprises a double-layer feeding machine, a rolling feeding machine, two tooth-opening machines, a strip penetrating machine and a rolling machine; the double-layer feeding machine comprises a first receiving channel, a second receiving channel and a station to be taken, wherein the first receiving channel, the second receiving channel and the station to be taken are arranged side by side in the left-right direction; the rolling feeder comprises a third transverse conveying belt, a strip penetrating station, a leveling station and a pushing station, wherein the strip penetrating station, the leveling station and the pushing station are arranged side by side in the left-right direction, the third transverse conveying belt is used for sequentially conveying the broken bridge semi-finished product from the strip penetrating station to the leveling station and the pushing station, the leveling station is used for aligning the section bar of the broken bridge semi-finished product with the heat insulation strip, and the effective operation lengths of the strip penetrating station, the leveling station and the pushing station can be adjusted in a telescopic manner from the rear end; in the left-right direction, the first material receiving channel, the second material receiving channel, the station to be taken, the strip penetrating station, the flattening station and the material pushing station are sequentially arranged; the two tooth openers are respectively arranged in front of the first receiving channel and the second receiving channel; the strip penetrating machine is arranged in front of the strip penetrating station; the roller press is arranged in front of a pushing station, and the pushing station is used for pushing the broken bridge semi-finished product to the roller press.
Further, the double-layer conveying mechanism comprises a first transverse conveying belt and a second transverse conveying belt, wherein the first transverse conveying belt is used for receiving the section bar transferred from the first receiving channel, the second transverse conveying belt is used for receiving the section bar transferred from the second receiving channel, and the first transverse conveying belt spans from the upper parts of the second receiving channel and the second transverse conveying belt.
Further, the rolling feeder comprises a fixed frame, a sliding underframe and a sliding frame, wherein the sliding underframe is positioned at the rear of the fixed frame, and the sliding frame is connected to the sliding underframe in a sliding manner along the front-rear direction; a strip penetrating platform is arranged on the strip penetrating station, a pushing assembly is arranged on the pushing station, and a pushing assembly is arranged on the pushing station; the part of the strip penetrating platform, the part of the pushing assembly and the part of the pushing assembly are connected to the fixed frame; the other part of the strip penetrating platform, the other part of the pushing assembly and the other part of the pushing assembly are connected to the sliding frame.
Further, the strip penetrating platform comprises a fixed strip penetrating platform connected to the fixed frame and a sliding strip penetrating platform connected to the sliding frame, the rear end of the fixed strip penetrating platform is connected with a folding or detachable long material strip penetrating platform, and the rear end of the sliding strip penetrating platform is connected with a strip penetrating blocking piece.
Further, the pushing assembly comprises a front pushing mechanism connected to the fixed frame and a rear pushing mechanism connected to the sliding frame; the front leveling mechanism comprises a leveling cylinder, a heat insulation strip pushing plate, an upper section pushing plate and a lower section pushing plate, wherein the leveling cylinder is connected to the fixed frame, the heat insulation strip pushing plate is connected to the movable end of the leveling cylinder and driven to move in the front-back direction, the lower section pushing plate is connected to the heat insulation strip pushing plate in a height-adjustable manner, the upper section pushing plate is connected to the heat insulation strip pushing plate in a height-adjustable manner, and both the lower section pushing plate and the upper section pushing plate are protruded back to the heat insulation strip pushing plate; the back pushing and leveling mechanism comprises an adapter seat, a lower section bar push plate and an upper section bar push plate, wherein the adapter seat is connected to the sliding frame, the lower section bar push plate is connected to the adapter seat, the upper section bar push plate is connected to the adapter seat in a height-adjustable manner, and an avoidance gap for a heat insulation strip to pass through is arranged between the lower section bar push plate and the upper section bar push plate.
Further, the pushing assembly comprises a plurality of riding wheels connected to the fixed frame and a back pushing mechanism connected to the sliding frame; the supporting wheels are respectively arranged in the gaps of the third transverse conveying belt, can lift and fall, and are higher than the third transverse conveying belt when lifted and lower than the third transverse conveying belt when lowered; each riding wheel is rotationally connected to a corresponding swing arm, the swing arm is rotationally connected to the fixed frame, the riding wheels lift when the swing arm rotates, the swing arm is also connected with an auxiliary riding wheel or a guide wheel positioned in front of the riding wheels, and the swing arms move in a linkage way; the rear pushing mechanism comprises a pushing cylinder, a lifting cylinder and a feeding pushing plate, wherein the pushing cylinder is connected to the sliding frame, the lifting cylinder is connected to the movable end of the pushing cylinder and driven to move in the front-back direction, and the feeding pushing plate is connected to the movable end of the lifting cylinder and driven to move in the up-down direction; before the pushing component pushes materials, a pushing cylinder is positioned at the rear end position, a lifting cylinder is positioned at the lower end position, and the riding wheel descends; when the pushing component drags materials, the lifting cylinder rises to the upper end position, the supporting wheel rises, and the pushing cylinder moves forwards from the rear end position to the front end position; a telescopic arm is connected to the front of the fixed frame and corresponds to the pushing station, and a fixed riding wheel and a guide wheel are rotationally connected to the telescopic arm; the front end of the long material auxiliary bracket is provided with an auxiliary lifting supporting plate and an auxiliary lifting supporting wheel, and the auxiliary lifting supporting plate and the auxiliary lifting supporting wheel are connected to the long material auxiliary bracket in a lifting manner.
Further, the rolling feeder further comprises a positioning backup assembly, wherein the positioning backup assembly is arranged on the fixed frame and/or the sliding frame, and comprises a leveling detection backup and a feeding detection backup, and the leveling detection backup and the feeding detection backup are positioned in a gap of the third transverse conveying belt; on the conveying path of the third transverse conveying belt, a leveling station, a leveling detection backer, a pushing station and a feeding detection backer are sequentially arranged; the pushing detection backing can rise to be higher than the third transverse conveying belt to block the broken bridge semi-finished product so that the broken bridge semi-finished product stays at the pushing station, the pushing detection backing can fall to be lower than the third transverse conveying belt so that the broken bridge semi-finished product can be conveyed to the pushing station from the pushing station, and the pushing detection backing is used for blocking the broken bridge semi-finished product so that the broken bridge semi-finished product stays at the pushing station.
Further, the pushing-down detection backer is connected to the fixed frame and/or the sliding frame in a lifting manner by means of a backer lifting cylinder; the positions of the pushing detection leaning hill and the feeding detection leaning hill in the left-right direction are adjustable.
Further, the device also comprises a discharging machine, a wire rod rack and two section bar feeding racks; the two section bar feeding frames are respectively arranged in front of the two tooth forming machines; the wire rod frame is arranged in front of the wire rod penetrating machine; the ejection of compact machine setting is in the place ahead of rolling machine, the ejection of compact machine includes ejection of compact leading truck, set up the material frame that connects next to ejection of compact leading truck and set up two packet header machines that connect next to the material frame, connect the material frame to be used for accepting the bridge cut-off finished product that gets over from ejection of compact leading truck, connect the effective operation length of material frame to carry out flexible regulation from the front end, connect the material frame to connect the material frame including fixed material frame, slide rail and slip to connect the material frame around, slide rail is located the place ahead of fixed material frame that connects around, slide to connect the material frame around along fore-and-aft direction sliding connection slide rail, all be provided with fourth transverse conveyor belt on fixed material frame and the slip material frame that connects, fourth transverse conveyor belt is used for transversely carrying bridge cut-off finished product to packet header machine along the transverse conveyor, first packet header machine is located fixed material frame side that connects, second packet header machine along fore-and-aft direction sliding connection is at the slide rail.
According to the bridge-cutoff production method and the bridge-cutoff semiautomatic production line based on the method, two sectional materials are conveyed to a double-layer conveying mechanism after being toothed by a toothed machine in production, the double-layer conveying mechanism transversely conveys the two sectional materials to a position to be taken after being one high and one low, a worker translates the lower sectional materials to a bar penetrating station, then the higher sectional materials are stacked above the lower sectional materials after being taken down, the carrying strength is low, the bar penetrating machine carries out bar penetrating on the stacked sectional materials, a bridge-cutoff semi-finished product is conveyed to a pushing station by a third transverse conveying belt after the bar penetrating is completed, the pushing station is used for aligning the sectional materials of the bridge-cutoff semi-finished product with a heat insulation bar, the bridge-cutoff semi-finished product is conveyed to a pushing station by the third transverse conveying belt after the aligning is completed, and the bridge-cutoff semi-finished product is pushed into a rolling machine, becomes a bridge-cutoff finished product under the rolling machine and is sent out, and the bridge-cutoff production is completed. The semi-automatic broken bridge production line can reduce the number of required workers, has low labor intensity and simple and clear material circulation; in addition, by rearranging the positions of the machines, the machines can be assembled in a rectangular area, so that the depth requirement on workshops is reduced; furthermore, the effective operation length of the strip penetrating station, the pushing station and the pushing station can be adjusted in a telescopic manner from the rear end, and the effective operation length of the strip penetrating station, the pushing station and the pushing station can be adjusted in a telescopic manner from the rear end, so that the original positions of other machines cannot be influenced by the telescopic adjustment mode, the bridge-cut-off device can be rapidly adapted to bridge-cut-offs with different lengths, and the adaptability is strong.
Drawings
FIG. 1 is a schematic perspective view of a broken bridge semiautomatic production line of the present invention;
FIG. 2 is a top view of the broken bridge semiautomatic production line of the present invention;
FIG. 3 is a top view of a double layer feeder, roll feeder;
FIG. 4 is a schematic perspective view of a double-layer feeder;
FIG. 5 is a schematic perspective view of a roll feeder;
FIG. 6 is a schematic perspective view of a stationary frame and components mounted on the stationary frame;
FIG. 7 is a schematic perspective view of a sliding chassis, a sliding frame, and components mounted on the sliding frame;
FIG. 8 is a schematic perspective view of the forward leveling mechanism, telescoping arm, fixed idler and guide wheel;
FIG. 9 is a schematic perspective view of the back flush mechanism;
FIG. 10 is a schematic perspective view of a riding wheel, swing arm and auxiliary riding wheel;
FIG. 11 is a schematic perspective view of a rear pushing mechanism;
FIG. 12 is a schematic perspective view of a strand aid carriage and components mounted on the strand aid carriage;
FIG. 13 is a schematic perspective view of a positioning back assembly;
fig. 14 is a schematic perspective view of the discharger.
Reference numerals illustrate:
The device comprises a 1-double-layer feeding machine, a 11-first receiving channel, a 12-second receiving channel, a 13-station to be taken, a 14-first transverse conveying belt and a 15-second transverse conveying belt;
2-a rolling feeder;
21-of a strip penetrating station, 211-of a fixed strip penetrating platform, 212-of a sliding strip penetrating platform and 213-of a long material strip penetrating platform;
22-pushing and leveling station, 221-front pushing and leveling mechanism, 2211-pushing and leveling cylinder, 2212-heat insulation bar pushing plate, 2213-upper section bar pushing plate, 2214-lower section bar pushing plate, 222-rear pushing and leveling mechanism, 2221-adapter, 2222-lower section bar pushing plate and 2223-upper section bar pushing plate;
23-pushing stations, 231-riding wheels, 2311-swing arms, 2312-auxiliary riding wheels, 2313-guide wheels, 232-rear pushing mechanisms, 2321-pushing cylinders, 2322-lifting cylinders and 2323-feeding pushing plates;
24-fixed frame, 25-sliding chassis, 26-sliding frame, 27-third transverse conveyor belt;
281-telescopic arms, 282-fixed riding wheels, 283-long material auxiliary brackets, 284-auxiliary lifting supporting plates and 285-auxiliary lifting riding wheels;
29-positioning the backer component, 291-flattening detection backer, 292-feeding detection backer and 293-backer lifting cylinder;
3-section bar feeding frame;
4-a tooth opener;
5-a strip penetrating machine;
6-wire rod rack;
7-a roller press;
8-discharging machine, 81-fixed receiving rack, 82-front and back sliding rail, 83-sliding receiving rack, 84-discharging guide rack, 85-fourth transverse conveyor belt, 86-first head machine and 87-second head machine.
Detailed Description
The present invention will be described in detail with reference to specific examples.
In the present invention, unless explicitly stated and limited otherwise, when terminology such as "disposed," "connected," or "connected" is intended to be interpreted broadly, such as, for example, a fixed connection, a removable connection, or an integral connection; may be directly connected or connected through one or more intermediaries. The specific meaning of the terms described above in the present invention can be understood by those skilled in the art according to the specific circumstances. The direction words appearing in the invention are used for better explaining the characteristics of the features and the relation among the features, and it is understood that when the arrangement direction of the invention is changed, the characteristics of the features and the directions of the relation among the features are correspondingly changed, so that the direction words do not form absolute limiting effect on the characteristics of the features and the relation among the features in space, and only play a role in relative limiting.
The invention provides a bridge cut-off production method, which is characterized in that two sectional materials are conveyed from front to back and are subjected to tooth opening in the conveying process; conveying the two profiles with the teeth along the first transverse direction and conveying the profiles to a position higher than the profile; stacking the higher profile over the lower profile; conveying the two sections stacked together to a strip penetrating station along the first transverse direction, and penetrating a heat insulation strip between the two sections at the strip penetrating station to obtain a bridge-cut-off semi-finished product; conveying the bridge-cut-off semi-finished product to a leveling station along a first transverse direction, and aligning the section bar and the heat insulation strip on the leveling station; and conveying the bridge-cut semi-finished product to a pushing station along the first transverse direction, conveying the bridge-cut semi-finished product from back to front on the pushing station, and rolling the bridge-cut semi-finished product in the conveying process to obtain a bridge-cut finished product.
In the embodiment, the effective operation lengths of the strip penetrating station, the pushing station and the pushing station can be telescopically adjusted from the rear end; the setting is located the ejection of compact station in pushing away material station the place ahead and is used for receiving and carries out the baotou to the bridge cut-off finished product after the bridge cut-off finished product, and the effective operation length of ejection of compact station all can carry out flexible regulation from the front end.
The production method is different from the traditional method for processing the assembly line into a straight line gradually downwards, the trend of the materials is adjusted, when broken bridges with different lengths are produced, the effective working lengths of the three stations, namely the strip penetrating station, the pushing station and the pushing station, can be quickly adjusted, and after the effective working lengths of the three stations are adjusted, the three stations can still be normally matched with machines corresponding to other steps, so that the adaptability is strong.
The invention provides a bridge-cutoff semiautomatic production line, which comprises a double-layer feeding machine 1, a rolling feeding machine 2, two section feeding frames 3, two tooth openers 4, a strip penetrating machine 5, a wire rod frame 6, a rolling machine 7 and a discharging machine 8, as shown in fig. 1 to 3. Wherein, section bar feeding frame 3, tooth machine 4, wears strip machine 5, wire rod frame 6, roller press 7 and ejection of compact machine 8 are prior art, and it is not repeated in this embodiment to describe.
The double-layer feeding machine 1 comprises a first receiving channel 11, a second receiving channel 12 and a station 13 to be taken, wherein the first receiving channel 11, the second receiving channel 12 and the station 13 to be taken are arranged side by side in the left-right direction, the double-layer feeding machine 1 further comprises a double-layer conveying mechanism, the double-layer conveying mechanism is used for receiving the section bars transferred from the first receiving channel 11 and the second receiving channel 12 and conveying two section bars to the station 13 to be taken, and the two section bars are conveyed to be higher and lower in the station 13 to be taken. The transfer of the section bars from the first receiving channel 11 and the second receiving channel 12 to the double-layer conveying mechanism can be realized by moving and transferring workers, or can be realized by arranging a material shifting mechanism on the first receiving channel 11 and the second receiving channel 12 so as to shift the section bars to the feeding end of the double-layer conveying mechanism.
As shown in fig. 3 and 5, the rolling feeder 2 comprises a third transverse conveying belt 27, and a strip penetrating station 21, a leveling station 22 and a pushing station 23 which are arranged side by side in the left-right direction, wherein the third transverse conveying belt 27 is used for conveying a broken bridge semi-finished product from the strip penetrating station 21 to the leveling station 22 and the pushing station 23 in sequence, the leveling station 22 is used for aligning a section bar of the broken bridge semi-finished product with a heat insulation strip, and the effective operation lengths of the strip penetrating station 21, the leveling station 22 and the pushing station 23 can be telescopically adjusted from the rear end; in the left-right direction, the first material receiving channel 11, the second material receiving channel 12, the station to be taken 13, the strip penetrating station 21, the flattening station 22 and the material pushing station 23 are sequentially arranged. The transfer of the bridge cut-off semi-finished product from the strip penetrating station 21 to the third transverse conveying belt 27 can be carried out by a worker, or a material shifting mechanism is arranged on the strip penetrating station 22 to shift the section bar to the feeding end of the third transverse conveying belt 27.
The two tooth openers 4 are respectively arranged in front of the first receiving channel 11 and the second receiving channel 12, and the two section bar feeding frames 3 are respectively arranged in front of the two tooth openers 4; the threading machine 5 is arranged in front of the threading station 21, and the wire rod frame 6 is arranged in front of the threading machine 5; the roller press 7 is arranged in front of a pushing station 23, the pushing station 23 is used for pushing the broken bridge semi-finished product to the roller press 7, and the discharging machine 8 is arranged in front of the roller press 7.
Based on the above structure setting, two sections are conveyed to a double-layer conveying mechanism after being subjected to tooth opening by a tooth opener 4 during production of the bridge-cut-off semiautomatic production line, the double-layer conveying mechanism transversely conveys the two sections to a position 13 to be taken after being conveyed to one high and one low, a worker horizontally moves the lower section to a strip penetrating station 21, then the higher section is taken down and is overlapped above the lower section, carrying strength is low, then the strip penetrating machine 5 penetrates the laminated section, after strip penetrating, a bridge-cut-off semi-finished product is conveyed to a leveling station 22 by a third transverse conveying belt 27, the leveling station 22 is used for aligning the section of the bridge-cut-off semi-finished product with a heat insulation strip, after the alignment is completed, the bridge-cut-off semi-finished product is conveyed to a pushing station 23 by the third transverse conveying belt 27, and the bridge-cut-off semi-finished product is pushed into a rolling machine 7, becomes a bridge-cut-off finished product under the rolling of the rolling machine 7 and is sent out, and the bridge-cut-off production is completed. The semi-automatic broken bridge production line can reduce the number of required workers, has low labor intensity and simple and clear material circulation; in addition, by rearranging the positions of the machines, the machines can be assembled in a rectangular area, so that the depth requirement on workshops is reduced; furthermore, the effective operation length of the strip penetrating station 21, the pushing station 22 and the pushing station 23 can be adjusted in a telescopic manner from the rear end, and the effective operation length is adjusted in a telescopic manner from the rear end, so that the original positions of other machines cannot be affected by the telescopic adjustment mode, the bridge breaking device can be rapidly adapted to bridge breaking of different lengths, and the adaptability is strong.
In the present embodiment, as shown in fig. 4, the double-layer conveying mechanism includes a first lateral conveying belt 14 and a second lateral conveying belt 15, the first lateral conveying belt 14 is used for receiving the profile transferred from the first receiving passage 11, the second lateral conveying belt 15 is used for receiving the profile transferred from the second receiving passage 12, and the first lateral conveying belt 14 spans from above the second receiving passage 12 and the second lateral conveying belt 15. Based on the above structure setting, after the section bar is carried to waiting to get station 13 with the mode from top to bottom, the staff need not to lift and carry the section bar, only need to support the section bar in the discharge end (waiting to get station 13 promptly) department of two sets of transverse conveyor belts and translate and put down the section bar in place can, the manpower consumption significantly reduces.
In the present embodiment, as shown in fig. 5 to 12, the roll feeder 2 includes a fixed frame 24, a slide chassis 25, and a slide frame 26, the slide chassis 25 being located behind the fixed frame 24, the slide frame 26 being slidably connected to the slide chassis 25 in the front-rear direction; a strip penetrating platform is arranged on the strip penetrating station 21, a pushing component is arranged on the pushing station 22, and a pushing component is arranged on the pushing station 23; the partial strip penetrating platform, the partial pushing assembly and the partial pushing assembly are connected to the fixed frame 24; the other part of the strip penetrating platform, the other part of the pushing assembly and the other part of the pushing assembly are connected to the sliding frame 26. Based on the above structure setting, realize wearing strip station 21, push away flat station 22 and pushing away the effective operation length of material station 23 and all can follow the rear end and stretch out and draw back the regulation to adapt to the production of the bridge cut-off of different length. Simultaneously, the strip penetrating station 21, the pushing station 22 and the pushing station 23 are used for adjusting the effective working length synchronously, so that the effective working lengths of the three stations can be simultaneously matched with the lengths of the sectional materials.
In this embodiment, the penetrating strip platform includes a fixed penetrating strip platform 211 connected to the fixed frame 24 and a sliding penetrating strip platform 212 connected to the sliding frame 26, wherein a folding or detachable long material penetrating strip platform 213 is connected to the rear end of the fixed penetrating strip platform 211, and a penetrating strip blocking member is connected to the rear end of the sliding penetrating strip platform 212. Based on the above structure, the fixed strip penetrating platform 211, the long material strip penetrating platform 213 and the sliding strip penetrating platform 212 support the section bar together, and the strip penetrating blocking piece blocks the section bar from the rear, so that the strip penetrating operation of the strip penetrating machine 5 is facilitated.
In the present embodiment, the leveling assembly includes a front leveling mechanism 221 connected to the fixed frame 24 and a rear leveling mechanism 222 connected to the sliding frame 26; the front leveling mechanism 221 comprises a leveling cylinder 2211, a heat insulation bar pushing plate 2212, an upper section bar pushing plate 2213 and a lower section bar pushing plate 2214, wherein the leveling cylinder 2211 is connected to a fixed frame 24, the heat insulation bar pushing plate 2212 is connected to the movable end of the leveling cylinder 2211 and is driven to move in the front-back direction, the lower section bar pushing plate 2214 is connected to the heat insulation bar pushing plate 2212 in a height-adjustable manner, the upper section bar pushing plate 2213 is connected to the heat insulation bar pushing plate 2212 in a height-adjustable manner, and both the lower section bar pushing plate 2214 and the upper section bar pushing plate 2213 are backwards protruded from the heat insulation bar pushing plate 2212 so that the leveled heat insulation bars protrude from the section bar (the leveling in the embodiment does not enable the end of the heat insulation bar to be completely flush with the end of the section bar, but means that the end of the heat insulation bar is pushed to a specific length protruding from the end of the section bar); the back pushing mechanism 222 includes an adapter seat 2221, a lower profile pushing plate 2222 and an upper profile pushing plate 2223, the adapter seat 2221 is connected to the sliding frame 26, the lower profile pushing plate 2222 is connected to the adapter seat 2221, the upper profile pushing plate 2223 is connected to the adapter seat 2221 in a height-adjustable manner, and a clearance for the heat insulation strip to pass through is provided between the lower profile pushing plate 2222 and the upper profile pushing plate 2223. When the strip penetrating machine 5 finishes penetrating strips, the penetration degree of the heat insulation strips into the sectional materials is different, the lengths of the heat insulation strips protruding out of the sectional materials are inconsistent, and the uniformity of the products is affected by the unevenness; for this reason, based on the above-mentioned structural arrangement, the front leveling mechanism 221 of the leveling assembly is used for pushing the front end of the heat insulation strip to protrude to a specific length (the length is equal to the distance that the lower profile pushing strip 2214 and the upper profile pushing strip 2213 are both protruded backward from the heat insulation strip pushing plate 2212), while the rear leveling mechanism 222 is used for propping against the rear end of the profile, and since a gap is provided between the lower profile pushing plate 2222 and the upper profile pushing plate 2223 of the rear leveling mechanism 222, the gap will not prop against the heat insulation strip, so that different protruding lengths of the heat insulation strip at the rear end can be adapted, and the consistency of the product quality can be ensured by cutting out the redundant heat insulation strips afterwards.
In this embodiment, the pushing assembly includes a plurality of idlers 231 connected to the fixed frame 24 and a rear pushing mechanism 232 connected to the sliding frame 26; the plurality of riding wheels 231 are respectively arranged in the gaps of the third transverse conveying belt 27, the riding wheels 231 can be lifted, when the riding wheels 231 are lifted, the riding wheels are higher than the third transverse conveying belt 27, and when the riding wheels 231 are lowered, the riding wheels are lower than the third transverse conveying belt 27; when the broken bridge semi-finished product needs to be conveyed forwards, the riding wheel 231 is lifted to separate the broken bridge semi-finished product from the third transverse conveying belt 27, so that the broken bridge semi-finished product is convenient to convey. The rear pushing mechanism 232 comprises a pushing cylinder 2321, a lifting cylinder 2322 and a feeding pushing plate 2323, wherein the pushing cylinder 2321 is connected to the sliding frame 26, the lifting cylinder 2322 is connected to the movable end of the pushing cylinder 2321 and is driven to move in the front-back direction, and the feeding pushing plate 2323 is connected to the movable end of the lifting cylinder 2322 and is driven to move in the up-down direction; before the pushing component pushes materials, a pushing cylinder 2321 is positioned at the rear end position, a lifting cylinder 2322 is positioned at the lower end position, and the riding wheel 231 descends; when the pushing assembly drags materials, the lifting cylinder 2322 rises to the upper end position, the riding wheel 231 rises, and the pushing cylinder 2321 moves forward from the rear end position to the front end position. Based on the above-described structural arrangement, to push the bridge-cut-off semifinished product towards the roller press 7.
In this embodiment, each supporting roller 231 is rotatably connected to its corresponding swing arm 2311, the swing arm 2311 is rotatably connected to the fixed frame 24, the supporting roller 231 is lifted when the swing arm 2311 rotates, the swing arm 2311 is further connected with an auxiliary supporting roller 2312 or a guiding roller 2313 located in front of the supporting roller 231, and the plurality of swing arms 2311 move in a linkage manner, that is, the plurality of supporting rollers 231 are lifted synchronously. Based on the above structure, the swing arm 2311 swings to lift the riding wheel 231, and when the broken bridge semi-finished product needs to be conveyed, the riding wheel 231 is lifted to separate the broken bridge semi-finished product from the third transverse conveying belt 27, so that the conveying is convenient. A telescopic arm 281 is connected to the front of the fixed frame 24 and at a position corresponding to the pushing station 23, and a fixed riding wheel 282 and a guide wheel 2313 are rotatably connected to the telescopic arm 281; the telescopic arm 281 is provided to facilitate docking of the roller press 7. A long auxiliary bracket 283 is connected to the front of the sliding frame 26 and at a position corresponding to the pushing station 23, the long auxiliary bracket 283 is foldable or detachable, an auxiliary lifting supporting plate 284 and an auxiliary lifting supporting wheel 285 are arranged at the front end of the long auxiliary bracket 283, and the auxiliary lifting supporting plate 284 and the auxiliary lifting supporting wheel 285 are connected to the long auxiliary bracket 283 in a lifting manner; the setting of long material auxiliary bracket 283 can carry out the bearing to the middle part of longer bridge cut-off semi-manufactured goods, avoids the middle part of bridge cut-off semi-manufactured goods to take place the sagging.
In this embodiment, as shown in fig. 13, the rolling feeder 2 further includes a positioning mountain assembly 29, where the positioning mountain assembly 29 is disposed on the fixed frame 24 and/or the sliding frame 26 (i.e., both the fixed frame 24 and the sliding frame 26 or only one of the fixed frame 24 and the sliding frame 26 is disposed), and the positioning mountain assembly 29 includes a leveling detection mountain 291 and a feeding detection mountain 292, and the leveling detection mountain 291 and the feeding detection mountain 292 are located in a gap of the third transverse conveyor belt 27; on the conveying path of the third lateral conveying belt 27, a leveling station 22, a leveling detection fence 291, a pushing station 23, and a feeding detection fence 292 are provided in this order. The pushing detection backer 291 can rise to be higher than the third transverse conveying belt 27 to block the bridge-cut semi-finished product to stay at the pushing station 22, when the bridge-cut semi-finished product touches the pushing detection backer 291, the bridge-cut semi-finished product is blocked from continuing to advance, and after a control system receives a signal or an instruction or a manual sending instruction or operation of a worker, the pushing component performs pushing work of the section bar and the heat insulation strip. When the leveling work is completed, after the control system receives a signal or an instruction or a manual instruction or operation of a worker, the leveling detection backer 291 descends below the third transverse conveying belt 27 so that the bridge-cut semi-finished product can be conveyed from the leveling station 22 to the pushing station 23, the leveling detection backer 291 is used for blocking the bridge-cut semi-finished product to stay in the pushing station 23, and when the control system receives the signal or the instruction or the manual instruction or operation of the worker, the pushing assembly performs the pushing work. Because the roller press 7 has the functions of rolling and feeding simultaneously, the pushing assembly only needs to feed the broken bridge semi-finished product into the roller press 7 for a small section. Preferably, the leveling detection fence 291 is liftably connected to the fixed frame 24 and/or the slide frame 26 by a fence lifting cylinder 293; the positions of the push-down detection fence 291 and the feed detection fence 292 in the left-right direction are adjustable. Based on the above-described structural setting, when facing broken bridges of different model sizes, the positions of the push detection backer 291 and the feed detection backer 292 in the left-right direction are adjusted correspondingly.
In this embodiment, as shown in fig. 14, the discharging machine 8 includes a discharging guide frame 84, a receiving frame disposed beside the discharging guide frame 84, and two header machines disposed beside the receiving frame, the receiving frame is used for receiving a broken bridge finished product transferred from the discharging guide frame 84, the effective working length of the receiving frame can be telescopically adjusted from the front end, the receiving frame includes a fixed receiving frame 81, a front and rear sliding rail 82 and a sliding receiving frame 83, the front and rear sliding rail 82 is located in front of the fixed receiving frame 81, the sliding receiving frame 83 is slidably connected to the front and rear sliding rail 82 along the front and rear direction, fourth transverse conveying belts 85 are disposed on the fixed receiving frame 81 and the sliding receiving frame 83, the fourth transverse conveying belts 85 are used for conveying the broken bridge finished product to the header machines along the transverse directions, the first header machine 86 is located beside the fixed receiving frame, and the second header machines 87 are slidably connected to the front and rear sliding rail along the front and rear directions. Based on the above structure setting, the bridge cut-off finished product reaches ejection of compact leading truck 84 earlier, later the bridge cut-off finished product is dialled on fourth transverse conveyor 85 by the kickoff mechanism, is sent to the baotou machine by fourth transverse conveyor 85 and ties up, when facing the bridge cut-off finished product of different length of different batches, the effective operation length of receiving the work piece of work piece is corresponding flexible, and second baotou machine 87 also follows the slip, makes the bridge cut-off finished product follow the length of the part that stretches out from the front end of receiving the work piece and is tied up by second baotou machine 87 for specific, conveniently ties up bridge cut-off finished product accurately.
The above-described embodiments and features of the embodiments may be combined with each other without conflict.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.

Claims (9)

1. A bridge cut-off production method is characterized in that:
conveying the two profiles from front to back and cogging the profiles in the conveying process;
Conveying the two profiles with the teeth along the first transverse direction and conveying the profiles to a position higher than the profile;
Stacking the higher profile over the lower profile;
conveying the two sections stacked together to a strip penetrating station along the first transverse direction, and penetrating a heat insulation strip between the two sections at the strip penetrating station to obtain a bridge-cut-off semi-finished product;
conveying the bridge-cut-off semi-finished product to a leveling station along a first transverse direction, and aligning the section bar and the heat insulation strip on the leveling station;
Conveying the bridge-cut semi-finished product to a pushing station along a first transverse direction, conveying the bridge-cut semi-finished product from back to front on the pushing station, and rolling the bridge-cut semi-finished product in the conveying process to obtain a bridge-cut finished product;
the effective operation lengths of the strip penetrating station, the pushing station and the pushing station can be telescopically adjusted from the rear end;
the setting is located the ejection of compact station in pushing away material station the place ahead and is used for receiving and carries out the baotou to the bridge cut-off finished product after the bridge cut-off finished product, and the effective operation length of ejection of compact station all can carry out flexible regulation from the front end.
2. A semi-automatic production line of bridge cut-off, its characterized in that: comprises a double-layer feeding machine, a rolling feeding machine, two tooth-forming machines, a strip penetrating machine and a rolling machine;
the double-layer feeding machine comprises a first receiving channel, a second receiving channel and a station to be taken, wherein the first receiving channel, the second receiving channel and the station to be taken are arranged side by side in the left-right direction;
The rolling feeder comprises a third transverse conveying belt, a strip penetrating station, a leveling station and a pushing station, wherein the strip penetrating station, the leveling station and the pushing station are arranged side by side in the left-right direction, the third transverse conveying belt is used for sequentially conveying the broken bridge semi-finished product from the strip penetrating station to the leveling station and the pushing station, the leveling station is used for aligning the section bar of the broken bridge semi-finished product with the heat insulation strip, and the effective operation lengths of the strip penetrating station, the leveling station and the pushing station can be adjusted in a telescopic manner from the rear end;
In the left-right direction, the first material receiving channel, the second material receiving channel, the station to be taken, the strip penetrating station, the flattening station and the material pushing station are sequentially arranged;
the two tooth openers are respectively arranged in front of the first receiving channel and the second receiving channel;
The strip penetrating machine is arranged in front of the strip penetrating station;
the roller press is arranged in front of a pushing station, and the pushing station is used for pushing the broken bridge semi-finished product to the roller press.
3. The broken bridge semiautomatic production line according to claim 2, characterized in that: the double-layer conveying mechanism comprises a first transverse conveying belt and a second transverse conveying belt, the first transverse conveying belt is used for receiving the section bar transferred from the first receiving channel, the second transverse conveying belt is used for receiving the section bar transferred from the second receiving channel, and the first transverse conveying belt spans from the upper parts of the second receiving channel and the second transverse conveying belt.
4. The broken bridge semiautomatic production line according to claim 2, characterized in that: the rolling feeder comprises a fixed frame, a sliding underframe and a sliding frame, wherein the sliding underframe is positioned at the rear of the fixed frame, and the sliding frame is connected to the sliding underframe in a sliding manner along the front-rear direction;
a strip penetrating platform is arranged on the strip penetrating station, a pushing assembly is arranged on the pushing station, and a pushing assembly is arranged on the pushing station;
the part of the strip penetrating platform, the part of the pushing assembly and the part of the pushing assembly are connected to the fixed frame;
The other part of the strip penetrating platform, the other part of the pushing assembly and the other part of the pushing assembly are connected to the sliding frame.
5. The broken bridge semiautomatic production line according to claim 4, wherein: the strip penetrating platform comprises a fixed strip penetrating platform connected to the fixed frame and a sliding strip penetrating platform connected to the sliding frame, the rear end of the fixed strip penetrating platform is connected with a folding or detachable long material strip penetrating platform, and the rear end of the sliding strip penetrating platform is connected with a strip penetrating blocking piece.
6. The broken bridge semiautomatic production line according to claim 4, wherein: the pushing assembly comprises a front pushing mechanism connected to the fixed frame and a rear pushing mechanism connected to the sliding frame;
The front leveling mechanism comprises a leveling cylinder, a heat insulation strip pushing plate, an upper section pushing plate and a lower section pushing plate, wherein the leveling cylinder is connected to the fixed frame, the heat insulation strip pushing plate is connected to the movable end of the leveling cylinder and driven to move in the front-back direction, the lower section pushing plate is connected to the heat insulation strip pushing plate in a height-adjustable manner, the upper section pushing plate is connected to the heat insulation strip pushing plate in a height-adjustable manner, and both the lower section pushing plate and the upper section pushing plate are protruded back to the heat insulation strip pushing plate;
the back pushing and leveling mechanism comprises an adapter seat, a lower section bar push plate and an upper section bar push plate, wherein the adapter seat is connected to the sliding frame, the lower section bar push plate is connected to the adapter seat, the upper section bar push plate is connected to the adapter seat in a height-adjustable manner, and an avoidance gap for a heat insulation strip to pass through is arranged between the lower section bar push plate and the upper section bar push plate.
7. The broken bridge semiautomatic production line according to claim 4, wherein: the pushing assembly comprises a plurality of riding wheels connected to the fixed frame and a rear pushing mechanism connected to the sliding frame;
The supporting wheels are respectively arranged in the gaps of the third transverse conveying belt, can lift and fall, and are higher than the third transverse conveying belt when lifted and lower than the third transverse conveying belt when lowered; each riding wheel is rotationally connected to a corresponding swing arm, the swing arm is rotationally connected to the fixed frame, the riding wheels lift when the swing arm rotates, the swing arm is also connected with an auxiliary riding wheel or a guide wheel positioned in front of the riding wheels, and the swing arms move in a linkage way;
The rear pushing mechanism comprises a pushing cylinder, a lifting cylinder and a feeding pushing plate, wherein the pushing cylinder is connected to the sliding frame, the lifting cylinder is connected to the movable end of the pushing cylinder and driven to move in the front-back direction, and the feeding pushing plate is connected to the movable end of the lifting cylinder and driven to move in the up-down direction;
Before the pushing component pushes materials, a pushing cylinder is positioned at the rear end position, a lifting cylinder is positioned at the lower end position, and the riding wheel descends;
when the pushing component drags materials, the lifting cylinder rises to the upper end position, the supporting wheel rises, and the pushing cylinder moves forwards from the rear end position to the front end position;
a telescopic arm is connected to the front of the fixed frame and corresponds to the pushing station, and a fixed riding wheel and a guide wheel are rotationally connected to the telescopic arm;
The front end of the long material auxiliary bracket is provided with an auxiliary lifting supporting plate and an auxiliary lifting supporting wheel, and the auxiliary lifting supporting plate and the auxiliary lifting supporting wheel are connected to the long material auxiliary bracket in a lifting manner.
8. The broken bridge semiautomatic production line according to claim 4, wherein: the rolling feeder further comprises a positioning backup assembly, wherein the positioning backup assembly is arranged on the fixed frame and/or the sliding frame, and comprises a leveling detection backup and a feeding detection backup, and the leveling detection backup and the feeding detection backup are positioned in a gap of the third transverse conveying belt;
on the conveying path of the third transverse conveying belt, a leveling station, a leveling detection backer, a pushing station and a feeding detection backer are sequentially arranged;
The pushing detection backing can be lifted to be higher than the third transverse conveying belt to block the broken bridge semi-finished product so that the broken bridge semi-finished product stays at the pushing station, and the pushing detection backing can be lowered to be lower than the third transverse conveying belt so that the broken bridge semi-finished product can be conveyed from the pushing station to the pushing station, and the pushing detection backing is used for blocking the broken bridge semi-finished product so that the broken bridge semi-finished product stays at the pushing station;
the pushing detection backer is connected to the fixed frame and/or the sliding frame in a lifting manner by virtue of a backer lifting cylinder;
the positions of the pushing detection leaning hill and the feeding detection leaning hill in the left-right direction are adjustable.
9. The broken bridge semiautomatic production line according to any of claims 2 to 8, characterized in that: the device also comprises a discharging machine, a wire rod frame and two section bar feeding frames;
The two section bar feeding frames are respectively arranged in front of the two tooth forming machines;
The wire rod frame is arranged in front of the wire rod penetrating machine;
The ejection of compact machine setting is in the place ahead of rolling machine, the ejection of compact machine includes ejection of compact leading truck, set up the material frame that connects next to ejection of compact leading truck and set up two packet header machines that connect next to the material frame, connect the material frame to be used for accepting the bridge cut-off finished product that gets over from ejection of compact leading truck, connect the effective operation length of material frame to carry out flexible regulation from the front end, connect the material frame to connect the material frame including fixed material frame, slide rail and slip to connect the material frame around, slide rail is located the place ahead of fixed material frame that connects around, slide to connect the material frame around along fore-and-aft direction sliding connection slide rail, all be provided with fourth transverse conveyor belt on fixed material frame and the slip material frame that connects, fourth transverse conveyor belt is used for transversely carrying bridge cut-off finished product to packet header machine along the transverse conveyor, first packet header machine is located fixed material frame side that connects, second packet header machine along fore-and-aft direction sliding connection is at the slide rail.
CN202210915079.5A 2022-08-01 2022-08-01 Bridge-cutoff production method and bridge-cutoff semi-automatic production line Active CN115070434B (en)

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