CN218982870U - Production equipment for hooked ceiling - Google Patents

Production equipment for hooked ceiling Download PDF

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Publication number
CN218982870U
CN218982870U CN202223075635.7U CN202223075635U CN218982870U CN 218982870 U CN218982870 U CN 218982870U CN 202223075635 U CN202223075635 U CN 202223075635U CN 218982870 U CN218982870 U CN 218982870U
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frame
feeding
seat
plate
assembly
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谢荣畅
林宗武
植中材
李伟辉
陈学培
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Foshan Hengdeli Machinery Equipment Co ltd
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Foshan Hengdeli Machinery Equipment Co ltd
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Abstract

The utility model relates to a hooked ceiling production device which comprises a feeding device, a roll forming device, a flanging device and a discharging device, wherein the feeding device is used for feeding a rolled ceiling; the discharge end of the feeding device is in butt joint with the feeding end of the roll forming device; the edge folding device comprises a plate conveying mechanism, 2 edge folding mechanisms and an edge folding width adjusting mechanism, wherein the plate conveying mechanism comprises a frame and a conveying belt arranged on the frame, the feeding end of the conveying belt is in butt joint with the discharging end of the roll forming device, and the discharging end of the conveying belt is in butt joint with the feeding end of the discharging device; the frame is also provided with 2 movable frames capable of moving back and forth; the flanging width adjusting mechanism is used for driving the 2 movable frames to move close to or away from each other; a flanging mechanism is arranged on a movable frame; the edge folding mechanism close to the discharging device is called a front edge folding mechanism; the hemming mechanism near the roll forming device is called a rear hemming mechanism. The utility model has the characteristics of simple structure, capability of reducing the production cost of the product, improvement of the production efficiency of the product and the like.

Description

一种勾搭天花板生产设备A hook-up ceiling production equipment

技术领域technical field

本实用新型涉及加工设备技术领域,特别是一种勾搭天花板生产设备。The utility model relates to the technical field of processing equipment, in particular to hook-up ceiling production equipment.

背景技术Background technique

随着生活水平的提高,人们对室内装潢的要求也越来越高,因此越来越多的室内装修都采用了铝板对天花进行铺设。现时的勾搭铝天花板一般如图1所示,在金属板1’的左侧边弯折形成有勾板部11’,在金属板1’的右侧边弯折形成有搭板部12’,在金属板1’的前侧边弯折形成有前折板部13’,在金属板1’的后侧边弯折形成有后折板部14’;所述勾板部11’是往搭板部12’方向的弯折的,搭板部12’是往背向勾板部11’的方向弯折的。现时的勾搭天花板在生产时先在一台辊压成型机上辊压形成板材的勾板部11’和搭板部12’,之后将板材移送至折弯机上对板材的前侧边进行弯折,以形成板材的前折板部13’,最后再将板材进行翻转使折弯机可以对板材的后侧边进行弯折,以形成板材的后折板部14’,这样的方式在生产过程中,由于辊压成型机和折弯机的生产效率不同,往往需要在2个工序之间进行半成品的堆叠暂存,生产成本高,而2个成型工序需要在不同的机器上生产,还需将板材反复装夹,生产效率低。With the improvement of living standards, people's requirements for interior decoration are getting higher and higher, so more and more interior decoration uses aluminum plates to lay the ceiling. The current hook-up aluminum ceiling is generally shown in FIG. 1 , a hook part 11' is formed by bending the left side of the metal plate 1', and a hook part 12' is formed by bending on the right side of the metal plate 1'. A front flap part 13' is formed by bending the front side of the metal plate 1', and a rear flap part 14' is formed by bending the rear side of the metal plate 1'; For the bending in the direction of the plate part 12', the board part 12' is bent in a direction away from the hook part 11'. The current hook-up ceiling is first rolled on a roll forming machine to form the hook part 11' and the board part 12' of the board, and then the board is transferred to the bending machine to bend the front side of the board. To form the front folded plate part 13' of the plate, and finally turn the plate over so that the bending machine can bend the rear side of the plate to form the rear folded plate part 14' of the plate. In this way, in the production process , due to the different production efficiencies of roll forming machines and bending machines, it is often necessary to temporarily store semi-finished products between the two processes, resulting in high production costs, and the two forming processes need to be produced on different machines, and the The plate is clamped repeatedly, and the production efficiency is low.

实用新型内容Utility model content

本实用新型的目的在于提供一种勾搭天花板生产设备,该勾搭天花板生产设备具有结构简单、设计合理、可降低产品的生产成本且提高产品的生产效率等优点。The purpose of the utility model is to provide a hook-up ceiling production equipment, the hook-up ceiling production equipment has the advantages of simple structure, reasonable design, can reduce the production cost of the product and improve the production efficiency of the product.

本实用新型的技术方案是这样实现的:一种勾搭天花板生产设备,特别地,包括进料装置、辊压成型装置、折边装置和出料装置,进料装置、辊压成型装置、折边装置和出料装置沿一直线依次排列,进料装置、辊压成型装置、折边装置和出料装置直线排列的方向为前后方向,水平面上与前后方向垂直的方向为左右方向,与水平面垂直的方向为上下方向;The technical scheme of the utility model is realized in the following way: a hook-up ceiling production equipment, in particular, includes a feeding device, a roll forming device, a hemming device and a discharging device, the feeding device, a roll forming device, a hemming device The device and the discharging device are arranged in sequence along a straight line. The direction in which the feeding device, roll forming device, hemming device and discharging device are arranged in a straight line is the front-to-back direction, and the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, which is perpendicular to the horizontal plane The direction is the up-down direction;

所述进料装置的出料端与辊压成型装置的进料端对接;The discharge end of the feed device is docked with the feed end of the roll forming device;

所述辊压成型装置上设有左辊压成型机构和右辊压成型机构,左辊压成型机构用于对板材的左侧边辊压以形成勾板部,右辊压成型机构用于对板材的右侧边辊压以形成搭板部;The roll forming device is provided with a left roll forming mechanism and a right roll forming mechanism, the left roll forming mechanism is used for rolling the left side of the plate to form a hook plate, and the right roll forming mechanism is used for The right side of the board is rolled to form the strap;

所述折边装置包括板材传送机构、2个折边机构和折边宽度调整机构,所述板材传送机构包括机架和安装在机架上的传送带,传送带的进料端与辊压成型装置的出料端对接,传送带的出料端与出料装置的进料端对接;The hemming device includes a plate conveying mechanism, 2 hemming mechanisms and a hemming width adjustment mechanism, the plate conveying mechanism includes a frame and a conveyor belt installed on the frame, the feed end of the conveyor belt is connected to the roll forming device The discharge end is docked, and the discharge end of the conveyor belt is docked with the feed end of the discharge device;

在机架上还安装有可前后移动的2个移动架,2个移动架沿前后方向依次排列;There are also two mobile frames that can move back and forth on the frame, and the two mobile frames are arranged in sequence along the front and rear directions;

各移动架上均可转动地安装有前上转动辊、前下转动辊、后上转动辊和后下转动辊,前上转动辊、前下转动辊、后上转动辊和后下转动辊各自的转动轴线均沿左右方向布设,传送带依次绕过移动架上的后上转动辊和后下转动辊后,从移动架的下方穿过并依次绕过前下转动辊和前上转动辊;Each movable frame is rotatably equipped with a front upper turning roller, a front lower turning roller, a rear upper turning roller and a rear lower turning roller, and a front upper turning roller, a front lower turning roller, a rear upper turning roller and a rear lower turning roller respectively The rotation axis of the conveyor belt is arranged along the left and right directions, and the conveyor belt passes around the rear upper rotating roller and the rear lower rotating roller on the mobile frame in turn, passes under the moving frame and passes around the front lower rotating roller and the front upper rotating roller in turn;

所述折边宽度调整机构安装在机架上,该折边宽度调整机构用于驱动2个移动架作相互靠近或相互远离的动作;The hemming width adjustment mechanism is installed on the frame, and the hemming width adjustment mechanism is used to drive the two moving frames to approach or move away from each other;

2个折边机构与2个移动架一一对应,一折边机构安装在一移动架上;靠近出料装置的折边机构称之为前折边机构,前折边机构用于对板材的前侧边弯折以形成前折板部;靠近辊压成型装置的折边机构称之为后折边机构,后折边机构用于对板材的后侧边弯折以形成后折板部。The two folding mechanisms correspond to the two moving frames one by one, and one folding mechanism is installed on one moving frame; the folding mechanism close to the discharge device is called the front folding mechanism, and the front folding mechanism is used for The front side is bent to form the front flap; the hemming mechanism close to the roll forming device is called the rear hemming mechanism, and the rear hemming mechanism is used to bend the rear side of the sheet to form the rear flap.

本方案在使用时,将按产品规格裁切好的板材通过进料机构进入到辊压成型装置中,板材通过辊压成型装置的过程中,辊压成型装置的左辊压成型机构、右辊压成型机构对板材的左侧边、右侧边进行辊压,以在板材的左侧边上辊压形成勾板部,在板材的右侧边上辊压形成有搭板部;之后辊压成型装置将板材传送至折边装置的传送带上,板材被被传送带传送至2个折边机构之间,折边装置根据板材的前后宽度通过折边宽度调整机构对2个折边机构的宽度进行调整,使得2个折边机构可以同时对板材的前侧边和后侧边进行弯折,以形成板材的前折板部和后折板部,最后板材通过传动带传送至出料装置输出;本方案通过这样的设计,在生产过程中,通过辊压成型装置后可直接传送至折边装置中,不需进行半成品的暂存和对板材反复装夹,折边装置可同时对板材的前侧边和后侧边进行弯折,不需要对板材进行翻转,大大提高了生产效率高,降低了工人的劳动强度和生产成本。When this solution is in use, the plate cut according to the product specification will enter the roll forming device through the feeding mechanism. When the plate passes through the roll forming device, the left roll forming mechanism and the right roll of the roll forming device will The press forming mechanism rolls the left side and the right side of the board to form a hook part on the left side of the board, and rolls on the right side of the board to form a lap part; The forming device transmits the plate to the conveyor belt of the hemming device, and the plate is conveyed by the conveyor belt between the two hemming mechanisms. The hemming device adjusts the width of the two hemming mechanisms according to the front and rear width of the plate through the hemming width adjustment mechanism. Adjust so that the two edge folding mechanisms can bend the front side and the rear side of the board at the same time to form the front folding part and the rear folding part of the board, and finally the board is conveyed to the output device through the transmission belt for output; Through this design, during the production process, the roll forming device can be directly transferred to the hemming device without temporary storage of semi-finished products and repeated clamping of the board, and the hemming device can simultaneously fix the front side of the board The side and the rear side are bent without turning over the plate, which greatly improves the production efficiency and reduces the labor intensity and production cost of workers.

进一步地,各折边机构均包括夹压组件、折边组件和挡边组件;所述夹压组件包括夹压座和承托座,所述承托座安装在移动架上,承托座处于前上转动辊与后上转动辊之间;所述夹压座可上下升降地安装在移动架上,夹压座的底面与承托座的顶面正对;Further, each hemming mechanism includes a crimping assembly, a hemming assembly and an edge retaining assembly; the crimping assembly includes a crimping seat and a supporting seat, the supporting seat is installed on a mobile frame, and the supporting seat is in the Between the front upper rotating roller and the rear upper rotating roller; the clamping seat can be installed on the moving frame up and down, and the bottom surface of the clamping seat is directly opposite to the top surface of the supporting seat;

所述折边组件包括折边座和折边驱动器,所述折边座可转动地安装在移动架上,折边座的转动轴线沿左右方向布设;所述折边驱动器安装在移动架上,该折边驱动器用于驱动折边座往夹压座方向作上下翻转;The hemming assembly includes a hemming seat and a hemming driver, the hemming seat is rotatably mounted on the moving frame, the rotation axis of the hemming seat is arranged along the left and right directions; the hemming driver is installed on the moving frame, The hemming driver is used to drive the hemming seat to turn up and down in the direction of the crimping seat;

前折边机构的折边组件处于其承托座与前上转动辊之间,后折边机构的折边组件处于其承托座与后上转动辊之间;The hemming assembly of the front hemming mechanism is located between its supporting seat and the upper front rotating roller, and the hemming assembly of the rear hemming mechanism is located between its supporting seat and the upper rear rotating roller;

各折边机构的挡边组件处于自身的折边组件的上方;挡边组件包括挡板、挡边驱动器和挡板架;所述挡板架可上下移动地安装在移动架上;所述挡边驱动器安装在移动架上,挡边驱动器与挡板架连接,以带动挡板架作上下升降运动;前折边机构的挡边组件的挡板固定在自身的挡板架上;后折边机构的挡边组件的挡板通过一推拉机构安装在自身的挡板架上,以致后折边机构的挡板可在挡板架与夹压座之间作前后往复动作。The edge assembly of each edge folding mechanism is above its own edge assembly; the edge assembly includes a baffle plate, an edge driver and a baffle frame; the baffle frame can be moved up and down and installed on a mobile frame; The edge driver is installed on the mobile frame, and the edge driver is connected with the baffle frame to drive the baffle frame to move up and down; the baffle of the edge assembly of the front folding mechanism is fixed on its own baffle frame; The baffle plate of the flange assembly of the mechanism is installed on its own baffle frame through a push-pull mechanism, so that the baffle plate of the rear hemming mechanism can reciprocate back and forth between the baffle frame and the crimping seat.

进一步地,折边装置上在2个折边机构之间还设有2个侧定位组件,2个侧定位组件沿前后方向依次排列;各侧定位组件均包括移动座、定位驱动器、固定板和夹压块;所述移动座可前后移动地安装在机架上;所述固定板安装在移动座上,固定板处于传送带的上方,且固定板靠近机架的左侧设置;所述定位驱动器安装在移动座上,定位驱动器处于固定板的上方;所述夹压块安装在定位驱动器的传动端上,夹压块处于固定板的右侧,以致夹压块可左右移动而与固定板配合对板材夹压。Further, the hemming device is provided with two side positioning assemblies between the two hemming mechanisms, and the two side positioning assemblies are arranged in sequence along the front and rear directions; each side positioning assembly includes a moving seat, a positioning driver, a fixed plate and Clamping block; the moving seat can be moved back and forth and installed on the frame; the fixed plate is installed on the moving seat, the fixed plate is above the conveyor belt, and the fixed plate is set close to the left side of the frame; the positioning driver Installed on the moving seat, the positioning driver is above the fixed plate; the clamping block is installed on the transmission end of the positioning drive, and the clamping block is on the right side of the fixed plate, so that the clamping block can move left and right to cooperate with the fixed plate Clamp the sheet.

进一步地,所述辊压成型装置还包括辊压宽度调整机构,辊压宽度调整机构包括底架、宽度调整驱动组件、左移动板和右移动板,所述左移动板、右移动板均可左右移动地安装在底架上,所述宽度调整驱动组件安装在底架上,该宽度调整驱动组件与左移动板、右移动板连接,以带动左移动板与右移动板作相互靠近或相互远离的动作;所述左辊压成型机构安装在左移动板的顶面上,右辊压成型机构安装在右移动板的顶面上。Further, the roll forming device also includes a rolling width adjustment mechanism, the rolling width adjustment mechanism includes an underframe, a width adjustment drive assembly, a left moving plate and a right moving plate, and the left moving plate and the right moving plate can be It is installed on the bottom frame to move left and right, and the width adjustment driving assembly is installed on the bottom frame. The width adjustment driving assembly is connected with the left moving plate and the right moving plate, so as to drive the left moving plate and the right moving plate to approach each other or Action away from: the left roll forming mechanism is installed on the top surface of the left moving plate, and the right roll forming mechanism is installed on the top surface of the right moving plate.

进一步地,所述进料装置包括进料架、若干传送辊、左限位组件、右限位组件和送料宽度调整机构;若干传送辊均可转动地安装在进料架上,若干传送辊沿前后方向并排布设,各传送辊的转动轴线均沿左右方向设置;所述左限位组件、右限位组件均包括可左右移动地安装在进料架上的安装杆和可转动地安装在安装杆上的若干转动筒,左限位组件、右限位组件各自的安装杆的轴线均沿前后方向设置且处于传送辊的下方,左限位组件、右限位组件上的转动筒的转动轴线均与水平面垂直,在相邻2条传送辊之间均设有一左限位组件的转动筒和一右限位组件的转动筒,左限位组件、右限位组件各自的转动筒的上部穿过相邻2条传送辊形成的间隙;所述送料宽度调整机构安装在进料架上,送料宽度调整机构与左限位组件的安装杆、右限位组件的安装杆连接,以带动左限位组件与右限位组件作相互靠近或相互远离的动作。Further, the feeding device includes a feeding frame, several conveying rollers, a left limit assembly, a right limit assembly and a feeding width adjustment mechanism; several conveying rollers can be rotatably installed on the feed frame, and several conveying rollers are arranged along the The front and back directions are arranged side by side, and the rotation axis of each conveying roller is set along the left and right directions; the left limit assembly and the right limit assembly both include a mounting rod that can be moved left and right on the feed frame and can be rotatably mounted on the mounting rod. Several rotating cylinders on the rod, the axes of the respective installation rods of the left and right limiting assemblies are arranged along the front and rear directions and are below the conveying rollers, the rotation axes of the rotating cylinders on the left and right limiting assemblies They are all perpendicular to the horizontal plane, and a rotating cylinder of a left limit assembly and a rotating cylinder of a right limit assembly are arranged between two adjacent conveying rollers. The upper parts of the respective rotating cylinders of the left limit assembly and the right limit assembly pass through Through the gap formed by two adjacent conveying rollers; the feeding width adjustment mechanism is installed on the feed frame, and the feeding width adjustment mechanism is connected with the installation rod of the left limit assembly and the installation rod of the right limit assembly to drive the left limit The position component and the right limit component move closer to each other or move away from each other.

进一步地,送料宽度调整机构包括2条导向杆、传动螺杆、左滑动座和右滑动座,2条导向杆均安装在进料架上,2条导向杆沿前后方向并排布设,各导向杆的轴线均沿左右方向设置;左滑动座、右滑动座均滑动安装在2条导向杆上;所述传动螺杆可转动地安装在进料架上,传动螺杆的轴线沿左右方向布设,传动螺杆处于2条导向杆之间,且传动螺杆与左滑动座、右滑动座螺纹连接,以致传动螺杆转动时可带动左滑动座、右滑动座可作相互靠近或相互远离的动作;在左滑动座、右滑动座上均安装有一推拉气缸,左滑动座上的推拉气缸与左限位组件的安装杆连接,右滑动座上的推拉气缸与右限位组件的安装杆连接。Further, the feeding width adjustment mechanism includes 2 guide rods, a transmission screw, a left sliding seat and a right sliding seat, and the 2 guide rods are installed on the feed frame, and the 2 guide rods are arranged side by side along the front and rear directions, and each guide rod The axes are arranged along the left and right directions; the left sliding seat and the right sliding seat are both slidably installed on two guide rods; Between the two guide rods, and the transmission screw is threadedly connected with the left sliding seat and the right sliding seat, so that when the transmission screw rotates, the left sliding seat and the right sliding seat can be moved closer to or farther away from each other; A push-pull cylinder is all installed on the right sliding seat, and the push-pull cylinder on the left slide seat is connected with the installation rod of the left limit assembly, and the push-pull cylinder on the right slide seat is connected with the installation rod of the right limit assembly.

进一步地,进料装置还包括送料机构,所述送料机构安装在进料架上,该送料机构设置在辊压成型装置的后侧,送料机构包括上夹压辊、下夹压辊、送料架和送料电机,所述送料架安装在进料架上,在送料架上安装有2个可上下升降运动的升降座;在送料架上还安装有2个升降驱动器,一升降驱动器与一升降座对应连接,以带动升降座作上下升降运动;上夹压辊的两端与2个升降座一一对应,上夹压辊可转动地安装在2个升降座之间;所述下夹压辊的两端可转动地安装在送料架上,下夹压辊、上夹压辊各自的转动轴线均沿左右方向布设,下夹压辊与上夹压辊之间形成有送料间隙;所述送料电机安装在进料架上,该送料电机用于带动下夹压辊、各传送辊同时转动。Further, the feeding device also includes a feeding mechanism, the feeding mechanism is installed on the feeding frame, the feeding mechanism is arranged on the rear side of the roll forming device, and the feeding mechanism includes an upper pinch roller, a lower pinch roller, a feeding frame And the feeding motor, the feeding frame is installed on the feeding frame, and 2 lifting seats that can move up and down are installed on the feeding frame; 2 lifting drivers are also installed on the feeding frame, one lifting driver and one lifting seat Correspondingly connected to drive the lifting seat to move up and down; the two ends of the upper pinching roller correspond to the two lifting seats one by one, and the upper pinching roller is rotatably installed between the two lifting seats; the lower pinching roller The two ends of the roller are rotatably installed on the feeding rack, the respective rotation axes of the lower pinch roller and the upper pinch roller are arranged along the left and right directions, and a feeding gap is formed between the lower pinch roller and the upper pinch roller; the feeding The motor is installed on the feeding frame, and the feeding motor is used to drive the lower nip roller and each conveying roller to rotate simultaneously.

本方案还应包括主控模块,主控模块与进料装置、辊压成型装置、折边装置各自设有的传动部件电性连接,以协调进料装置、辊压成型装置、折边装置的送料速度和加工速度,使本方案在使用时更加合理,生产效率更高。This scheme should also include a main control module, which is electrically connected to the transmission parts of the feeding device, roll forming device, and hemming device, so as to coordinate the feeding device, roll forming device, and hemming device. The feeding speed and processing speed make this scheme more reasonable and more efficient in use.

本实用新型的有益效果:具有结构简单、设计合理、可降低产品的生产成本且提高产品的生产效率等优点。The beneficial effect of the utility model: it has the advantages of simple structure, reasonable design, can reduce the production cost of the product, and improve the production efficiency of the product.

附图说明Description of drawings

图1为背景技术中的勾搭铝天花板的结构示意图。Fig. 1 is a schematic structural diagram of a hook-up aluminum ceiling in the background technology.

图2为实施例的结构示意图。Fig. 2 is a structural schematic diagram of the embodiment.

图3为实施例的前折边机构安装在安装架上后的结构示意图之一。Fig. 3 is one of the structural schematic diagrams after the front folding mechanism of the embodiment is installed on the installation frame.

图4为实施例的前折边机构安装在安装架上后的结构示意图之二。Fig. 4 is the second structural schematic diagram after the front folding mechanism of the embodiment is installed on the installation frame.

图5为实施例的后折边机构安装在安装架上后的结构示意图之一。Fig. 5 is one of the structural schematic diagrams after the rear hemming mechanism of the embodiment is installed on the mounting frame.

图6为实施例的后折边机构安装在安装架上后的结构示意图之二。Fig. 6 is the second structural schematic diagram of the rear folding mechanism of the embodiment after it is installed on the installation frame.

图7为实施例的进料装置的结构示意图。Fig. 7 is a schematic structural view of the feeding device of the embodiment.

图8为图2中A部分的放大结构示意图。FIG. 8 is a schematic diagram of an enlarged structure of part A in FIG. 2 .

图9为实施例的传送带被绕装后的形状结构示意图。Fig. 9 is a schematic diagram of the shape and structure of the conveyor belt of the embodiment after being wound.

附图标记说明:1’-金属板;11’-勾板部;12’-搭板部;13’-前折板部;14’-后折板部;Explanation of reference signs: 1'-metal plate; 11'-hook plate part; 12'-lap board part; 13'-front folded plate part; 14'-rear folded plate part;

1-进料装置;11-进料架;12-传送辊;13-左限位组件;14-右限位组件;15-安装杆;16-转动筒;17-送料宽度调整机构;171-导向杆;172-传动螺杆;173-左滑动座;174-右滑动座;175-推拉气缸;176-手轮;18-送料机构;181-上夹压辊;182-下夹压辊;183-送料架;184-送料电机;185-升降座;186-升降驱动器;1-feeding device; 11-feeding frame; 12-transfer roller; 13-left limit assembly; 14-right limit assembly; 15-installation rod; 16-rotating cylinder; 17-feeding width adjustment mechanism; 171- Guide rod; 172-transmission screw; 173-left sliding seat; 174-right sliding seat; 175-push-pull cylinder; 176-hand wheel; 18-feeding mechanism; -feeding frame; 184-feeding motor; 185-lift seat; 186-lift drive;

2-辊压成型装置;21-左辊压成型机构;22-右辊压成型机构;23-底架;24-左移动板;25-右移动板;2-roll forming device; 21-left roll forming mechanism; 22-right roll forming mechanism; 23-bottom frame; 24-left moving plate; 25-right moving plate;

3-折边装置;31-板材传送机构;311-机架;312-传送带;313-移动架;314-前上转动辊;315-前下转动辊;316-后上转动辊;317-后下转动辊;32-前折边机构;33-后折边机构;34-夹压组件;341-夹压座;342-承托座;343-齿条;344-转动轴;345-齿轮;346-升降驱动电机;35-折边组件;351-折边座;352-折边驱动器;36-挡边组件;361-挡板;362-挡边驱动器;363-挡板架;364-推拉机构;37-侧定位组件;371-移动座;372-定位驱动器;373-固定板;374-夹压块;3-Folding device; 31-Sheet transmission mechanism; 311-Frame; 312-Conveyor belt; 313-Moving frame; 314-Front upper rotating roller; Lower rotating roller; 32-front folding mechanism; 33-rear folding mechanism; 34-clamping assembly; 341-clamping seat; 342-supporting seat; 343-rack; 344-rotation shaft; 346-lifting drive motor; 35-folding assembly; 351-folding seat; 352-folding driver; 36-edge assembly; Mechanism; 37-side positioning assembly; 371-moving seat; 372-positioning driver; 373-fixed plate; 374-clamping block;

4-出料装置。4-Discharging device.

具体实施方式Detailed ways

如图2、图3、图4、图5、图6、图7、图8、图9所示,本实施例的一种勾搭天花板生产设备,本勾搭天花板生产设备生产的目标产品是背景技术中所述结构的勾搭铝天花板,包括进料装置1、辊压成型装置2、折边装置3和出料装置4,进料装置1、辊压成型装置2、折边装置3和出料装置4沿一直线依次排列,进料装置1、辊压成型装置2、折边装置3和出料装置4直线排列的方向为前后方向,水平面上与前后方向垂直的方向为左右方向,与水平面垂直的方向为上下方向;As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, and Fig. 9, a hook-up ceiling production equipment of this embodiment, the target product produced by this hook-up ceiling production equipment is the background technology The hook-up aluminum ceiling with the structure described in includes a feeding device 1, a roll forming device 2, a hemming device 3 and a discharging device 4, and the feeding device 1, a roll forming device 2, a hemming device 3 and a discharging device 4 Arranged in sequence along a straight line, the direction in which the feeding device 1, the roll forming device 2, the hemming device 3 and the discharging device 4 are arranged in a straight line is the front-to-back direction, and the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, which is perpendicular to the horizontal plane The direction is the up-down direction;

所述进料装置1的出料端与辊压成型装置2的进料端对接;The discharge end of the feed device 1 is docked with the feed end of the roll forming device 2;

所述辊压成型装置2上设有左辊压成型机构21和右辊压成型机构22,左辊压成型机构21用于对板材的左侧边辊压以形成勾板部,右辊压成型机构22用于对板材的右侧边辊压以形成搭板部;左辊压成型机构21、右辊压成型机构22的结构组成与现有的辊压成型机的结构组成一致,只是辊压形成的产品截面形状不同而采用不同形状的辊压模具而已;The roll forming device 2 is provided with a left roll forming mechanism 21 and a right roll forming mechanism 22, the left roll forming mechanism 21 is used to roll the left side of the plate to form a hook part, and the right roll forming The mechanism 22 is used to roll the right side of the plate to form the board portion; the structure of the left roll forming mechanism 21 and the right roll forming mechanism 22 is consistent with that of the existing roll forming machine, except that the roll forming The cross-sectional shape of the formed product is different and different shapes of rolling dies are used;

所述折边装置3包括板材传送机构31、2个折边机构和折边宽度调整机构,所述板材传送机构31包括机架311和安装在机架311上的传送带312,传送带312的进料端与辊压成型装置2的出料端对接,传送带312的出料端与出料装置4的进料端对接;Described hemming device 3 comprises plate conveying mechanism 31, 2 hemming mechanisms and hemming width adjustment mechanism, and described plate conveying mechanism 31 comprises frame 311 and the conveyer belt 312 that is installed on the frame 311, the feeding of conveyer belt 312 The end is docked with the discharge end of the roll forming device 2, and the discharge end of the conveyor belt 312 is docked with the feed end of the discharge device 4;

在机架311上还安装有可前后移动的2个移动架313,2个移动架313沿前后方向依次排列;Two moving frames 313 that can move forward and backward are also installed on the frame 311, and the two moving frames 313 are arranged sequentially along the front and rear directions;

各移动架313上均可转动地安装有前上转动辊314、前下转动辊345、后上转动辊316和后下转动辊317,前上转动辊314、前下转动辊345、后上转动辊316和后下转动辊317各自的转动轴线均沿左右方向布设,传送带312依次绕过移动架313上的后上转动辊316和后下转动辊317后,从移动架313的下方穿过并依次绕过前下转动辊345和前上转动辊314;On each movable frame 313, all can be rotatably installed with front upper turning roller 314, front lower turning roller 345, rear upper turning roller 316 and rear lower turning roller 317, front upper turning roller 314, front lower turning roller 345, back upper turning roller. The respective axes of rotation of the roller 316 and the rear lower rotating roller 317 are arranged along the left-right direction. After the conveyor belt 312 walks around the rear upper rotating roller 316 and the rear lower rotating roller 317 on the moving frame 313 successively, it passes under the moving frame 313 and Go around the front lower turning roller 345 and the front upper turning roller 314 in turn;

所述折边宽度调整机构安装在机架311上,该折边宽度调整机构用于驱动2个移动架313作相互靠近或相互远离的动作;The hemming width adjustment mechanism is installed on the frame 311, and the hemming width adjustment mechanism is used to drive the two moving frames 313 to approach or move away from each other;

2个折边机构与2个移动架313一一对应,一折边机构安装在一移动架313上;靠近出料装置4的折边机构称之为前折边机构32,前折边机构32用于对板材的前侧边弯折以形成前折板部;靠近辊压成型装置2的折边机构称之为后折边机构33,后折边机构33用于对板材的后侧边弯折以形成后折板部。The 2 folding mechanisms correspond to the 2 moving frames 313 one by one, and a folding mechanism is installed on a moving frame 313; the folding mechanism close to the discharge device 4 is called the front folding mechanism 32, and the front folding mechanism 32 It is used to bend the front side of the plate to form the front folded plate; the hemming mechanism close to the roll forming device 2 is called the rear hemming mechanism 33, and the rear hemming mechanism 33 is used to bend the rear side of the plate Fold to form the back flap.

如图2、图3、图4、图5、图6所示,各折边机构均包括夹压组件34、折边组件35和挡边组件36;所述夹压组件34包括夹压座341和承托座342,所述承托座342安装在移动架313上,承托座342处于前上转动辊314与后上转动辊316之间;所述夹压座341可上下升降地安装在移动架313上,夹压座341的底面与承托座342的顶面正对;移动架313为门型结构,为了使移动架313的外观更为整洁,在移动架313的上侧、左侧和右侧均安装有罩壳,移动架313上的罩壳在图3、图4、图5、图6中没有示出。各折边机构的夹压座341实现可上下升降地安装在移动架313上的结构是这样的:夹压座341的左右两端均穿过移动架313上设有的活动孔,夹压座341的上部通过一平行四连杆伸缩架安装在移动架313的内顶面上,在夹压座341的左右两端还各自固定有一沿上下方向布设的齿条343,在移动架313上安装有一转动轴344,转动轴344沿左右方向布设,转动轴344的两端均安装有一齿轮345,转动轴344两端的齿轮345与夹压座341上的2条齿条343一一对应啮合,在移动架313上还安装有驱动转动轴344转动的升降驱动电机346;As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, each hemming mechanism includes a crimping assembly 34, a hemming assembly 35, and a rib assembly 36; the crimping assembly 34 includes a crimping seat 341 And supporting seat 342, described supporting seat 342 is installed on the mobile frame 313, and supporting seat 342 is between the upper front rotating roller 314 and the rear upper rotating roller 316; On the moving frame 313, the bottom surface of the clamping seat 341 is facing the top surface of the supporting seat 342; Both the side and the right side are equipped with casings, and the casings on the mobile frame 313 are not shown in Fig. 3, Fig. 4, Fig. 5, and Fig. 6 . The crimping seat 341 of each flanging mechanism realizes that the structure that can be lifted up and down and be installed on the mobile frame 313 is such: the left and right ends of the crimping seat 341 all pass through the movable holes that are provided with on the mobile frame 313, and the crimping seat The top of 341 is installed on the inner top surface of mobile frame 313 through a parallel four-bar linkage telescopic frame, and a tooth bar 343 arranged along the up and down direction is respectively fixed on the left and right ends of crimping seat 341, and installed on mobile frame 313. There is a rotating shaft 344, and the rotating shaft 344 is arranged along the left-right direction, and a gear 345 is installed at both ends of the rotating shaft 344, and the gears 345 at the two ends of the rotating shaft 344 are meshed with the two racks 343 on the clamping seat 341 one by one. The lifting drive motor 346 that drives the rotating shaft 344 to rotate is also installed on the mobile frame 313;

所述折边组件35包括折边座351和折边驱动器352,所述折边座351可转动地安装在移动架313上,折边座351的转动轴线沿左右方向布设;所述折边驱动器352安装在移动架313上,折边驱动器352是电机来的,该折边驱动器352用于驱动折边座351往夹压座341方向作上下翻转;The hemming assembly 35 includes a hemming seat 351 and a hemming driver 352, the hemming seat 351 is rotatably mounted on the moving frame 313, and the rotation axis of the hemming seat 351 is arranged along the left-right direction; the hemming driver 352 is installed on the moving frame 313, and the hemming driver 352 is from a motor, and the hemming driver 352 is used to drive the hemming seat 351 to turn up and down in the direction of the crimping seat 341;

前折边机构32的折边组件35处于其承托座342与前上转动辊314之间,后折边机构33的折边组件35处于其承托座342与后上转动辊316之间;前折边机构32、后折边机构33在对板材进行折边的过程中,先是夹压组件34动作,使得夹压座341与承托座342配合对板材夹压定位,之后折边组件35的折边座351在折边驱动器352的作用下转动,以对处于折边座351上方的那部分板料进行折弯;The hemming assembly 35 of the front hemming mechanism 32 is between its supporting seat 342 and the front upper rotating roller 314, and the hemming assembly 35 of the rear hemming mechanism 33 is located between its supporting seat 342 and the rear upper rotating roller 316; When the front hemming mechanism 32 and the rear hemming mechanism 33 are in the process of hemming the sheet, the crimping assembly 34 first acts so that the crimping seat 341 and the supporting seat 342 cooperate to press and position the sheet, and then the hemming assembly 35 The hemming seat 351 rotates under the action of the hemming driver 352 to bend the part of the sheet material above the hemming seat 351;

各折边机构的挡边组件36处于自身的折边组件35的上方;挡边组件36包括挡板361、挡边驱动器362和挡板架363;所述挡板架363可上下移动地安装在移动架313上;所述挡边驱动器362安装在移动架313上,挡边驱动器362与挡板架363连接,以带动挡板架363作上下升降运动;前折边机构32的挡边组件36的挡板361固定在自身的挡板架363上;后折边机构33的挡边组件36的挡板361通过一推拉机构364安装在自身的挡板架363上,以致后折边机构33的挡板361可在挡板架363与夹压座341之间作前后往复动作。这样的设计,折边装置3在对板材进行前后定位时,先是前折边机构32的挡边组件36的挡板361下降对板材的前侧边进行阻挡,之后传送带312停止动作,最后后折边机构33的挡板361先下降再向前动作顶在板材的后侧边上,使得板材实现前后定位,避免出现板材发生倾斜的现象,影响对板材的折边效果。挡板架363可上下移动地安装在移动架313上的结构具体是这样的,在挡板架363的左右两侧均安装有滑块,在移动架313上安装有沿上下方向布设的滑轨,挡板架363上的滑块滑动安装在移动架313上的滑轨上,挡边驱动器362和推拉机构364都是气缸,通过挡边驱动器362可驱动挡板架363和挡板361实现上下升降运动,通过推拉机构364带动后折边机构33的挡板361作前后往复动作。The flange assembly 36 of each flange mechanism is above the flange assembly 35 of itself; the flange assembly 36 includes a baffle 361, a flange driver 362 and a baffle frame 363; the baffle frame 363 can be moved up and down and installed on On the mobile frame 313; the rib driver 362 is installed on the mobile frame 313, and the rib driver 362 is connected with the baffle frame 363 to drive the baffle frame 363 to move up and down; the lip assembly 36 of the front flanging mechanism 32 The baffle plate 361 of the baffle plate 361 is fixed on the baffle plate frame 363 of itself; The baffle 361 can reciprocate back and forth between the baffle frame 363 and the crimping seat 341 . With such a design, when the hemming device 3 positions the sheet material forward and backward, first the baffle plate 361 of the edge retaining assembly 36 of the front hemming mechanism 32 descends to block the front side of the sheet material, then the conveyor belt 312 stops moving, and finally the rear folding The baffle plate 361 of the edge mechanism 33 first descends and then moves forward to push against the rear side of the plate, so that the plate can be positioned front and rear, avoiding the phenomenon that the plate is inclined, and affecting the effect of the hemming of the plate. The structure in which the baffle frame 363 can be moved up and down and installed on the movable frame 313 is specifically such that slide blocks are installed on the left and right sides of the baffle frame 363, and slide rails arranged in the up and down direction are installed on the movable frame 313. , the slide block on the baffle frame 363 is slidably installed on the slide rail on the moving frame 313, the rib driver 362 and the push-pull mechanism 364 are cylinders, and the baffle frame 363 and the baffle plate 361 can be driven up and down by the rib driver 362 The lifting motion drives the baffle plate 361 of the rear hemming mechanism 33 to reciprocate back and forth through the push-pull mechanism 364 .

如图2、图8所示,折边装置3上在2个折边机构之间还设有2个侧定位组件37,2个侧定位组件37沿前后方向依次排列;各侧定位组件37均包括移动座371、定位驱动器372、固定板373和夹压块374;所述移动座371可前后移动地安装在机架311上;所述固定板373安装在移动座371上,固定板373处于传送带312的上方,且固定板373靠近机架311的左侧设置;所述定位驱动器372安装在移动座371上,定位驱动器372处于固定板373的上方;所述夹压块374安装在定位驱动器372的传动端上,夹压块374处于固定板373的右侧,以致夹压块374可左右移动而与固定板373配合对板材夹压。在使用过程中,各侧定位组件37的位置根据板材的前后宽度,将移动座371移动到位后与机架311固定在一起,移动座371可相对于机架311作前后移动的结构是由安装在移动座371上的滑块与机架311上安装有的滑轨滑动配合而构成的;在使用时,板材经传送带312传送过程中,通过前折边机构32的挡边组件36与后折边机构33的挡边组件36配合对板材进行前后定位后,2个侧定位组件37动作,使得侧定位组件37的夹压块374与固定板373配合对板材的勾板部进行夹压,以对板材进行左右定位;前折边机构32、后折边机构33在对板材进行折边的过程中,前折边机构32、后折边机构33各自的挡板361均远离板材,2个侧定位组件37依然保持对板材夹压使板材定位,使得前折边机构32、后折边机构33各自的夹压组件34对板材进行夹压后,再通过折边组件35对板材进行弯折。前折边机构32、后折边机构33在对板材进行折边后,传送带312再次启动,将已加工完成的板材传送至出料装置4,出料装置4上设有若干沿前后方向排列布设的转动托料辊。As shown in Fig. 2 and Fig. 8, the hemming device 3 is also provided with two side positioning assemblies 37 between the two hemming mechanisms, and the two side positioning assemblies 37 are arranged in sequence along the front and rear directions; each side positioning assembly 37 is It includes a moving seat 371, a positioning driver 372, a fixed plate 373 and a clamping block 374; the moving seat 371 is mounted on the frame 311 in a forward and backward movable manner; the fixed plate 373 is installed on the moving seat 371, and the fixed plate 373 is in The top of the conveyor belt 312, and the fixing plate 373 is arranged near the left side of the frame 311; the positioning driver 372 is installed on the moving seat 371, and the positioning driver 372 is above the fixing plate 373; the clamping block 374 is installed on the positioning driver On the transmission end of 372, the clamping block 374 is on the right side of the fixing plate 373, so that the clamping block 374 can move left and right and cooperate with the fixing plate 373 to press the plate. During use, the position of each side positioning assembly 37 is fixed together with the frame 311 after moving the moving seat 371 in place according to the front and rear width of the plate. The sliding block on the moving seat 371 is slidably matched with the slide rail installed on the frame 311; when in use, when the plate is conveyed by the conveyor belt 312, the edge assembly 36 of the front folding mechanism 32 and the rear folding After the edge retaining assembly 36 of the side mechanism 33 cooperates to position the plate forward and backward, the two side positioning assemblies 37 act, so that the clamping block 374 of the side positioning assembly 37 cooperates with the fixing plate 373 to clamp and press the hook plate portion of the plate to Carry out left and right positioning of the plate; during the process of folding the plate by the front hemming mechanism 32 and the rear hemming mechanism 33, the respective baffles 361 of the front hemming mechanism 32 and the rear hemming mechanism 33 are far away from the plate, and the two sides The positioning assembly 37 still keeps pressing the plate to position the plate, so that after the respective crimping assemblies 34 of the front flanging mechanism 32 and the rear flanging mechanism 33 crimp the plate, the flanging assembly 35 bends the plate. After the front flanging mechanism 32 and the rear flanging mechanism 33 have folded the sheet, the conveyor belt 312 starts again to transfer the processed sheet to the discharge device 4, and the discharge device 4 is provided with a number of front-to-back directions. The rotating idler roller.

如图2所示,所述辊压成型装置2还包括辊压宽度调整机构,辊压宽度调整机构包括底架23、宽度调整驱动组件、左移动板24和右移动板25,所述左移动板24、右移动板25均可左右移动地安装在底架23上,所述宽度调整驱动组件安装在底架23上,该宽度调整驱动组件与左移动板24、右移动板25连接,以带动左移动板24与右移动板25作相互靠近或相互远离的动作;所述左辊压成型机构21安装在左移动板24的顶面上,右辊压成型机构22安装在右移动板25的顶面上。左移动板24、右移动板25可左右移动地安装在底架23上的结构是由左移动板24、右移动板25各自底面上安装有的滑块和安装在底架23上的滑轨配合构成;宽度调整驱动组件一般由电机和由该电机驱动而转动的丝杠构成,丝杠与左移动板24、右移动板25上的丝杠座螺纹连接,左移动板24、右移动板25上的丝杠座的螺纹孔螺纹旋向相反,这样丝杠在转动过程中,左移动板24与右移动板25可作相互靠近或相互远离的动作;折边宽度调整机构的结构组成与宽度调整驱动组件的结构组成相同,只是部件的安装位置不同而已。As shown in Figure 2, the roll forming device 2 also includes a roll width adjustment mechanism, the roll width adjustment mechanism includes an underframe 23, a width adjustment drive assembly, a left moving plate 24 and a right moving plate 25, the left moving Plate 24 and right moving plate 25 can be installed on the underframe 23 movable left and right. Drive the left moving plate 24 and the right moving plate 25 to approach or move away from each other; the left roll forming mechanism 21 is installed on the top surface of the left moving plate 24, and the right rolling forming mechanism 22 is installed on the right moving plate 25 on the top surface. Left mobile plate 24, right mobile plate 25 can move left and right and be installed on the structure on the chassis 23 by the slide block that left mobile plate 24, right mobile plate 25 respectively bottom surfaces are installed and the slide rail that is installed on the chassis 23 Cooperate to form; Width adjustment driving assembly generally is made of motor and the leading screw that is driven by this motor and rotates, and leading screw is threadedly connected with the lead screw seat on the left moving plate 24, the right moving plate 25, left moving plate 24, right moving plate The screw thread of the threaded screw seat on the 25 is opposite, so that the leading screw is in the process of rotation, and the left moving plate 24 and the right moving plate 25 can move closer to each other or move away from each other; The structural composition of the width adjustment drive assembly is the same, only the installation positions of the components are different.

为了使进料装置1的结构更加合理,如图2、图7所示,所述进料装置1包括进料架11、若干传送辊12、左限位组件13、右限位组件14和送料宽度调整机构17;若干传送辊12均可转动地安装在进料架11上,若干传送辊12沿前后方向并排布设,各传送辊12的转动轴线均沿左右方向设置;所述左限位组件13、右限位组件14均包括可左右移动地安装在进料架11上的安装杆15和可转动地安装在安装杆15上的若干转动筒16,左限位组件13、右限位组件14各自的安装杆15的轴线均沿前后方向设置且处于传送辊12的下方,左限位组件13、右限位组件14上的转动筒16的转动轴线均与水平面垂直,在相邻2条传送辊12之间均设有一左限位组件13的转动筒16和一右限位组件14的转动筒16,左限位组件13、右限位组件14各自的转动筒16的上部穿过相邻2条传送辊12形成的间隙;所述送料宽度调整机构17安装在进料架11上,送料宽度调整机构17与左限位组件13的安装杆15、右限位组件14的安装杆15连接,以带动左限位组件13与右限位组件14作相互靠近或相互远离的动作。在使用时,左限位组件13的转动筒16与右限位组件14的转动筒16对板材的左右宽度方向进行限位,避免板材跑偏。In order to make the structure of the feed device 1 more reasonable, as shown in Figure 2 and Figure 7, the feed device 1 includes a feed frame 11, a number of conveying rollers 12, a left limit assembly 13, a right limit assembly 14 and a feeding Width adjustment mechanism 17; several transmission rollers 12 can be rotatably installed on the feed frame 11, several transmission rollers 12 are arranged side by side along the front and rear directions, and the rotation axes of each transmission roller 12 are set along the left and right directions; the left limit assembly 13. The right limit assembly 14 includes a mounting rod 15 movably mounted on the feed frame 11 left and right and a number of rotating cylinders 16 rotatably mounted on the mounting rod 15. The left limit assembly 13 and the right limit assembly 14 The axes of the respective installation rods 15 are set along the front and rear direction and are located below the conveying roller 12. The rotation axes of the rotating cylinder 16 on the left limit assembly 13 and the right limit assembly 14 are all perpendicular to the horizontal plane. A rotating cylinder 16 of a left limiting assembly 13 and a rotating cylinder 16 of a right limiting assembly 14 are all provided between the conveying rollers 12, and the upper parts of the respective rotating cylinders 16 of the left limiting assembly 13 and the right limiting assembly 14 pass through the corresponding Adjacent to the gap formed by two conveying rollers 12; the feed width adjustment mechanism 17 is installed on the feed frame 11, the feed width adjustment mechanism 17 and the installation rod 15 of the left limit assembly 13 and the installation rod 15 of the right limit assembly 14 connected to drive the left limit assembly 13 and the right limit assembly 14 to move closer to each other or move away from each other. When in use, the rotating cylinder 16 of the left limiting assembly 13 and the rotating cylinder 16 of the right limiting assembly 14 limit the left and right width direction of the plate to avoid deviation of the plate.

为了使送料宽度调整机构17的结构更加合理,如图2、图7所示,送料宽度调整机构17包括2条导向杆171、传动螺杆172、左滑动座173和右滑动座174,2条导向杆171均安装在进料架11上,2条导向杆171沿前后方向并排布设,各导向杆171的轴线均沿左右方向设置;左滑动座173、右滑动座174均滑动安装在2条导向杆171上;所述传动螺杆172可转动地安装在进料架11上,传动螺杆172的轴线沿左右方向布设,传动螺杆172处于2条导向杆171之间,且传动螺杆172与左滑动座173、右滑动座174螺纹连接,左滑动座173、右滑动座174上与传动螺杆172螺纹连接的螺纹孔的螺纹旋向是相反的,以致传动螺杆172转动时可带动左滑动座173、右滑动座174可作相互靠近或相互远离的动作;在左滑动座173、右滑动座174上均安装有一推拉气缸175,左滑动座173上的推拉气缸175与左限位组件13的安装杆15连接,右滑动座174上的推拉气缸175与右限位组件14的安装杆15连接。在传动螺杆172的端部还安装有手轮176,在使用过程中,如需要大幅度地调整左限位组件13与右限位组件14之间的间距时,可转动传动螺杆172,使传动螺杆172带动左滑动座173连同左限位组件13、右滑动座174连同右限位组件14作相互靠近或相互远离的动作。而需要单独调整左限位组件13的位置时,只需启动左滑动座173上的推拉气缸175,使左滑动座173上的推拉气缸175带动左限位组件13独立移动即可,同理需要单独调整右限位组件14的位置时,只需启动右滑动座174上的推拉气缸175,使右滑动座174上的推拉气缸175带动右限位组件14独立移动即可。In order to make the structure of the feeding width adjustment mechanism 17 more reasonable, as shown in Figure 2 and Figure 7, the feeding width adjustment mechanism 17 includes two guide rods 171, a transmission screw 172, a left sliding seat 173 and a right sliding seat 174, and two guides Rod 171 is all installed on the feeding rack 11, and 2 guide rods 171 are arranged side by side along the front and rear direction, and the axis of each guide rod 171 is all arranged along left-right direction; On the rod 171; the transmission screw 172 is rotatably installed on the feed frame 11, the axis of the transmission screw 172 is arranged along the left and right direction, the transmission screw 172 is between the two guide rods 171, and the transmission screw 172 and the left sliding seat 173, the right sliding seat 174 threaded connection, the screw thread direction of the threaded hole of the left sliding seat 173, the right sliding seat 174 and the transmission screw 172 threaded connection is opposite, so that the left sliding seat 173, right sliding seat 173 can be driven when the transmission screw 172 rotates. Sliding seat 174 can do the action of approaching each other or moving away from each other; On the left sliding seat 173, the right sliding seat 174, a push-pull cylinder 175 is installed, and the push-pull cylinder 175 on the left sliding seat 173 and the mounting rod 15 of the left limit assembly 13 Connected, the push-pull cylinder 175 on the right sliding seat 174 is connected with the mounting rod 15 of the right limit assembly 14 . A hand wheel 176 is also installed at the end of the drive screw 172. During use, if the distance between the left limit assembly 13 and the right limit assembly 14 needs to be adjusted substantially, the drive screw 172 can be rotated to make the drive The screw rod 172 drives the left sliding seat 173 together with the left limiting assembly 13 , and the right sliding seat 174 together with the right limiting assembly 14 to move towards or away from each other. And when needing to adjust the position of left limit assembly 13 separately, only need start the push-pull cylinder 175 on the left sliding seat 173, make the push-pull cylinder 175 on the left slide seat 173 drive left limit assembly 13 to move independently, need in like manner When adjusting the position of the right limit assembly 14 independently, only need to start the push-pull cylinder 175 on the right sliding seat 174, the push-pull cylinder 175 on the right slide seat 174 drives the right limit assembly 14 to move independently.

如图2、图7所示,进料装置1还包括送料机构18,所述送料机构18安装在进料架11上,该送料机构18设置在辊压成型装置2的后侧,送料机构18包括上夹压辊181、下夹压辊182、送料架183和送料电机184,所述送料架183安装在进料架11上,在送料架183上安装有2个可上下升降运动的升降座185;在送料架183上还安装有2个升降驱动器186,一升降驱动器186与一升降座185对应连接,以带动升降座185作上下升降运动;上夹压辊181的两端与2个升降座185一一对应,上夹压辊181可转动地安装在2个升降座185之间;所述下夹压辊182的两端可转动地安装在送料架183上,下夹压辊182、上夹压辊181各自的转动轴线均沿左右方向布设,下夹压辊182与上夹压辊181之间形成有送料间隙;所述送料电机184安装在进料架11上,该送料电机184用于带动下夹压辊182、各传送辊12同时转动。这样的结构在使用时可通过调整上夹压辊181与下夹压辊182之间的送料间隙来对板材进行夹紧,避免出现打滑的现象,使得板材顺利移送到辊压成型装置2上。As shown in Figure 2 and Figure 7, the feeding device 1 also includes a feeding mechanism 18, the feeding mechanism 18 is installed on the feeding frame 11, the feeding mechanism 18 is arranged on the rear side of the roll forming device 2, the feeding mechanism 18 It includes an upper pinch roller 181, a lower pinch roller 182, a feed frame 183 and a feed motor 184. The feed frame 183 is installed on the feed frame 11, and two lifting seats that can move up and down are installed on the feed frame 183. 185; 2 lifting drivers 186 are also installed on the feeding rack 183, and a lifting driver 186 is connected with a lifting seat 185 correspondingly to drive the lifting seat 185 to move up and down; Seats 185 are in one-to-one correspondence, and the upper pinch roller 181 is rotatably installed between two lifting seats 185; The respective rotation axes of the upper pinch rollers 181 are arranged along the left and right directions, and a feed gap is formed between the lower pinch rollers 182 and the upper pinch rollers 181; the feed motor 184 is installed on the feed frame 11, and the feed motor 184 It is used to drive the lower pinching roller 182 and each conveying roller 12 to rotate simultaneously. Such a structure can be used to clamp the plate by adjusting the feeding gap between the upper pinch roller 181 and the lower pinch roller 182 to avoid slipping, so that the plate can be smoothly transferred to the roll forming device 2 .

Claims (7)

1. A hooked ceiling production facility which characterized in that: the device comprises a feeding device, a roll forming device, a flanging device and a discharging device, wherein the feeding device, the roll forming device, the flanging device and the discharging device are sequentially arranged along a straight line, the direction in which the feeding device, the roll forming device, the flanging device and the discharging device are linearly arranged is the front-back direction, the direction perpendicular to the front-back direction on a horizontal plane is the left-right direction, and the direction perpendicular to the horizontal plane is the up-down direction;
the discharge end of the feeding device is in butt joint with the feeding end of the roll forming device;
the rolling forming device is provided with a left rolling forming mechanism and a right rolling forming mechanism, the left rolling forming mechanism is used for rolling the left side edge of the plate to form a hook plate part, and the right rolling forming mechanism is used for rolling the right side edge of the plate to form a butt plate part;
the edge folding device comprises a plate conveying mechanism, 2 edge folding mechanisms and an edge folding width adjusting mechanism, wherein the plate conveying mechanism comprises a frame and a conveying belt arranged on the frame, the feeding end of the conveying belt is in butt joint with the discharging end of the roll forming device, and the discharging end of the conveying belt is in butt joint with the feeding end of the discharging device;
the frame is also provided with 2 movable frames capable of moving forwards and backwards, and the 2 movable frames are sequentially arranged along the front and rear direction;
the front upper rotating roller, the front lower rotating roller, the rear upper rotating roller and the rear lower rotating roller are rotatably arranged on each moving frame, the respective rotation axes of the front upper rotating roller, the front lower rotating roller, the rear upper rotating roller and the rear lower rotating roller are distributed along the left-right direction, and the conveyor belt passes through the lower part of the moving frame and sequentially bypasses the front lower rotating roller and the front upper rotating roller after sequentially bypassing the rear upper rotating roller and the rear lower rotating roller on the moving frame;
the folding edge width adjusting mechanism is arranged on the frame and is used for driving the 2 movable frames to move close to or away from each other;
the 2 edge folding mechanisms are in one-to-one correspondence with the 2 movable frames, and are arranged on one movable frame; the edge folding mechanism close to the discharging device is called a front edge folding mechanism and is used for bending the front side edge of the plate to form a front folded plate part; the folding mechanism near the roll forming device is called a rear folding mechanism for bending the rear side edge of the sheet material to form a rear folded plate portion.
2. A hooked-up ceiling production facility as claimed in claim 1, characterised in that: each flanging mechanism comprises a clamping assembly, a flanging assembly and a flange assembly; the clamping assembly comprises a clamping seat and a bearing seat, the bearing seat is arranged on the movable frame, and the bearing seat is positioned between the front upper rotating roller and the rear upper rotating roller; the clamping and pressing seat can be installed on the movable frame in a lifting manner, and the bottom surface of the clamping and pressing seat is opposite to the top surface of the bearing seat;
the edge folding assembly comprises an edge folding seat and an edge folding driver, wherein the edge folding seat is rotatably arranged on the movable frame, and the rotation axis of the edge folding seat is distributed along the left-right direction; the folding edge driver is arranged on the movable frame and is used for driving the folding edge seat to turn up and down towards the clamping seat;
the edge folding assembly of the front edge folding mechanism is positioned between the bearing bracket and the front upper rotating roller, and the edge folding assembly of the rear edge folding mechanism is positioned between the bearing bracket and the rear upper rotating roller;
the flange component of each flanging mechanism is positioned above the flanging component of the flanging mechanism; the flange assembly comprises a baffle plate, a flange driver and a baffle plate frame; the baffle frame is arranged on the movable frame in a vertically movable manner; the baffle driver is arranged on the movable frame and connected with the baffle frame to drive the baffle frame to move up and down; the baffle plate of the flange component of the front flanging mechanism is fixed on the baffle plate frame of the front flanging mechanism; the baffle of the flange component of the back flanging mechanism is arranged on the baffle frame of the back flanging mechanism through a push-pull mechanism, so that the baffle of the back flanging mechanism can do back-and-forth reciprocating motion between the baffle frame and the clamping seat.
3. A hooked-up ceiling production facility as claimed in claim 1, characterised in that: 2 side positioning components are arranged between the 2 edge folding mechanisms on the edge folding device, and the 2 side positioning components are sequentially arranged along the front-back direction; each side positioning assembly comprises a moving seat, a positioning driver, a fixed plate and a clamping and pressing block; the movable seat is movably arranged on the frame back and forth; the fixed plate is arranged on the movable seat, is positioned above the conveyor belt and is close to the left side of the frame; the positioning driver is arranged on the movable seat and is positioned above the fixed plate; the clamping pressing block is arranged at the transmission end of the positioning driver and is positioned on the right side of the fixed plate, so that the clamping pressing block can move left and right to clamp the plate in cooperation with the fixed plate.
4. A hooked-up ceiling production facility as claimed in claim 1, characterised in that: the rolling forming device further comprises a rolling width adjusting mechanism, the rolling width adjusting mechanism comprises a bottom frame, a width adjusting driving assembly, a left moving plate and a right moving plate, the left moving plate and the right moving plate are both arranged on the bottom frame in a left-right movable mode, the width adjusting driving assembly is arranged on the bottom frame, and the width adjusting driving assembly is connected with the left moving plate and the right moving plate so as to drive the left moving plate and the right moving plate to move close to each other or move away from each other; the left roll forming mechanism is arranged on the top surface of the left moving plate, and the right roll forming mechanism is arranged on the top surface of the right moving plate.
5. A hooked-up ceiling production facility as claimed in claim 1, characterised in that: the feeding device comprises a feeding frame, a plurality of conveying rollers, a left limiting assembly, a right limiting assembly and a feeding width adjusting mechanism; the conveying rollers are rotatably arranged on the feeding frame, are arranged side by side along the front-back direction, and the rotation axes of the conveying rollers are arranged along the left-right direction; the left limiting assembly and the right limiting assembly comprise mounting rods which can be mounted on the feeding frame in a left-right moving manner and a plurality of rotating cylinders which can be mounted on the mounting rods in a rotating manner, the axes of the mounting rods of the left limiting assembly and the right limiting assembly are arranged in the front-back direction and are positioned below the conveying rollers, the rotating axes of the rotating cylinders of the left limiting assembly and the right limiting assembly are vertical to the horizontal plane, a rotating cylinder of a left limiting assembly and a rotating cylinder of a right limiting assembly are arranged between every two adjacent conveying rollers, and the upper parts of the rotating cylinders of the left limiting assembly and the right limiting assembly penetrate through gaps formed by the two adjacent conveying rollers; the feeding width adjusting mechanism is arranged on the feeding frame and connected with the mounting rod of the left limiting assembly and the mounting rod of the right limiting assembly so as to drive the left limiting assembly and the right limiting assembly to move close to or away from each other.
6. A hooked-up ceiling production facility according to claim 5, characterised in that: the feeding width adjusting mechanism comprises 2 guide rods, a transmission screw, a left sliding seat and a right sliding seat, wherein the 2 guide rods are all arranged on the feeding frame, the 2 guide rods are arranged side by side along the front-back direction, and the axes of the guide rods are all arranged along the left-right direction; the left sliding seat and the right sliding seat are both slidably arranged on the 2 guide rods; the transmission screw is rotatably arranged on the feeding frame, the axis of the transmission screw is distributed along the left-right direction, the transmission screw is positioned between 2 guide rods, and the transmission screw is in threaded connection with the left sliding seat and the right sliding seat, so that the left sliding seat and the right sliding seat can be driven to move close to each other or away from each other when the transmission screw rotates; a push-pull cylinder is arranged on the left sliding seat and the right sliding seat, the push-pull cylinder on the left sliding seat is connected with the mounting rod of the left limiting component, and the push-pull cylinder on the right sliding seat is connected with the mounting rod of the right limiting component.
7. A hooked-up ceiling production facility according to claim 5, characterised in that: the feeding device further comprises a feeding mechanism, the feeding mechanism is arranged on a feeding frame, the feeding mechanism is arranged at the rear side of the roll forming device and comprises an upper clamping press roller, a lower clamping press roller, a feeding frame and a feeding motor, the feeding frame is arranged on the feeding frame, and 2 lifting seats capable of lifting up and down are arranged on the feeding frame; the feeding frame is also provided with 2 lifting drivers, and one lifting driver is correspondingly connected with one lifting seat so as to drive the lifting seat to move up and down; two ends of the upper clamping press roll are in one-to-one correspondence with the 2 lifting seats, and the upper clamping press roll is rotatably arranged between the 2 lifting seats; the two ends of the lower clamping press roll are rotatably arranged on the feeding frame, the respective rotation axes of the lower clamping press roll and the upper clamping press roll are distributed along the left-right direction, and a feeding gap is formed between the lower clamping press roll and the upper clamping press roll; the feeding motor is arranged on the feeding frame and is used for driving the lower clamping press roller and each conveying roller to rotate simultaneously.
CN202223075635.7U 2022-11-21 2022-11-21 Production equipment for hooked ceiling Expired - Fee Related CN218982870U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223075635.7U CN218982870U (en) 2022-11-21 2022-11-21 Production equipment for hooked ceiling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223075635.7U CN218982870U (en) 2022-11-21 2022-11-21 Production equipment for hooked ceiling

Publications (1)

Publication Number Publication Date
CN218982870U true CN218982870U (en) 2023-05-09

Family

ID=86189387

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223075635.7U Expired - Fee Related CN218982870U (en) 2022-11-21 2022-11-21 Production equipment for hooked ceiling

Country Status (1)

Country Link
CN (1) CN218982870U (en)

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