CN202332429U - Strip-shaped insulation material automatic cladding production line device - Google Patents
Strip-shaped insulation material automatic cladding production line device Download PDFInfo
- Publication number
- CN202332429U CN202332429U CN2011204848651U CN201120484865U CN202332429U CN 202332429 U CN202332429 U CN 202332429U CN 2011204848651 U CN2011204848651 U CN 2011204848651U CN 201120484865 U CN201120484865 U CN 201120484865U CN 202332429 U CN202332429 U CN 202332429U
- Authority
- CN
- China
- Prior art keywords
- insulation material
- rotation
- roller
- active
- strip insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Wire Processing (AREA)
Abstract
The utility model discloses a strip-shaped insulation material automatic cladding production line device, and relates to an insulation material cladding production line which is designed by the combination of mechanical, pneumatic and computer programming control. The intelligent control is realized, paying, cladding and wire taking can be automatically carried out, and the quality problems of frequent strip breakage, pitch drifting and traction sliding in the production process are solved. The device has rapid linear velocity and high production efficiency, reduces the labor intensity of workers, is energy-saving and environment-friendly, has advanced technology, operates reliably, and is convenient and safe to operate.
Description
Technical field
The utility model relates to a kind of coating assembly line, the automatic coating assembly line device of particularly a kind of strip insulation material.
Background technology
Since China reform and opening-up, national economy is increased fast, has become the main flow of the present industrial development of China with " scientific and technical innovation, autonomous innovation ", and China's industry is progressively to intensive style, energy-saving and emission-reduction, and the direction of low-carbon (LC) develops.At present, the extraordinary device that electric power wire rod factory, transformer production factory and all kinds of power transmission and transformation power engineering are made the field all need carry out the coating of insulating material.Owing to increase between the conductor wires output of these producers, original method that adopts manual winding insulating material can not adapt to demands of social development.Situation such as at present, China has by manually-operated semi-mechanization and twines the insulating material machine, the inhomogeneous, irregular of insulating material coating often occur, and elasticity is inconsistent, production efficiency is low, and is of poor quality.The domestic full-automatic coating assembly line that does not still have advanced technology of China.In order to change backward production method; Reduce labor strength, enhance productivity, guarantee product quality; R&D institution and science and technology in enterprise personnel are in constantly research, exploration; Utilize modern science and technology,, in practice, still exist the technical barrier that does not overcome as yet though obtained some progress technically.
Summary of the invention
The purpose of the utility model is to overcome above deficiency, provides a kind of strip insulation material automatic coating assembly line device, adopts mechanical, pneumatic and computer programming control designed in conjunction forms, and realizes intelligent control; Automatically unwrapping wire, coating, take-up, speed is fast, and production efficiency is high; Reduce working strength of workers, energy-conserving and environment-protective, advanced technology; Reliable, easy to operate, safety.
The utility model solves the technical scheme that its technical problem adopted: comprise that fixed gantry frame tension stringing mechanism, conductor wires aligning mechanism, the rotation of strip insulation material tangent line coat mechanism, control cabinet, the locking chuck mechanism of buckle ratchet stopping, anti-skidding synchronous crawler type wire rod haulage gear, fixedly portal frame is walked disc type wire rod automatic winding mechanism, reductor, bracing frame, gear box, servomotor, power transmission shaft, universal joint, the front portion of whole production line apparatus is provided with fixed gantry frame tension stringing mechanism; The centre is provided with the conductor wires aligning mechanism continuously, three strip insulation material tangent line rotations coat mechanism, anti-skidding synchronous crawler type wire rod haulage gear; The wire hole of this mechanism is on same horizontal linear; Keep centering, the rotation of strip insulation material tangent line coats mechanism and is provided with the locking chuck mechanism of buckle ratchet stopping, and each strip insulation material tangent line rotation coats between the mechanism and is provided with control cabinet; Each strip insulation material tangent line rotation coats the main rotation seat board in the mechanism; Be connected with gear on the gear box through belt, servomotor drives the power transmission shaft running, and power transmission shaft is provided with universal joint, bracing frame; The rear portion is provided with fixedly portal frame and walks disc type wire rod automatic winding mechanism, has formed the automatic coating assembly line device of a kind of strip insulation material.
Above-mentioned conductor wires aligning mechanism; Comprise horizontal base, fixedly handwheel, first active plate, second active plate, the 3rd active plate, adjusting handle, nylon roller, locating rack, vertical roller devices, screw mandrel, horizontal roller devices, wire hole; Horizontal front end of base is provided with locating rack, is provided with entrance hole in the locating rack, is provided with fixedly handwheel above the locating rack; Vertical roller devices is horizontally placed in the middle of the horizontal base; Vertical roller devices is provided with three active plates, is respectively first active plate, second active plate, the 3rd active plate, and the center of three active plates has the screw mandrel of positive and negative thread to connect through one; The both sides of screw mandrel connect fixing with two connecting rods to three active plates more simultaneously; First active plate of vertical roller devices is provided with three nylon rollers, and second active plate is provided with two nylon rollers, and three nylon rollers on first active plate contact the angle of formation 45 degree with two nylon rollers on second active plate; Horizontal roller devices erects and places horizontal base rear end; Horizontal roller devices is identical with the structure of vertical roller devices; The nylon roller contact position that is provided with center and the nylon roller on the vertical roller devices and the horizontal roller devices of entrance hole in the locating rack forms a horizontal linear, simultaneously again with the center of wire hole.
Above-mentioned strip insulation material tangent line rotation coats mechanism; Comprise buckle, hexagon fixed mount, angle roller, revolution roller, tension force roller, insulation tep reel, photoelectric sensor, door, baffle plate, secondary rotation seat board, main rotation seat board, bearing pedestal, fixed axis, hollow rotary main shaft, tension link, conduction band bar, connecting rod, ratchet overcoat; The two ends of this mechanism are provided with main rotation seat board and secondary rotation seat board; Main rotation seat board is assemblied on the hollow rotary main shaft; Hollow rotary main shaft is provided with photoelectric sensor, and an end of hollow rotary main shaft is equipped with belt, is connected with the motor of lower end; Hollow rotary main shaft is provided with the fixed axis of rectangle; The top and bottom of fixed axis respectively have two thicker connecting rods to pass respectively; On fixed axis, also be provided with tension link with fixed by nut on the fixed axis, be connected with the tension force roller through spring; Have in two thicker connecting rods to be respectively equipped with revolution roller and angle roller on the connecting rod, remain on same the straight line with the tension force roller; Simultaneously four connecting rods are fixed on four end points up and down of hexagon fixed mount, and other two thinner conduction band bars are fixed on two end points in the middle of the hexagon fixed mount, connect into the mouse cage symmetrical structure; The two ends of fixed axis are provided with bearing pedestal, are equipped with the insulation tep reel on the bearing pedestal, and the insulation tep reel is provided with insulating tape, clamp secondary rotation seat board and main structure left-right symmetric of rotating seat board through the locking chuck mechanism of the buckle ratchet stopping tep reel that will insulate.
Above-mentioned anti-skidding synchronous crawler type wire rod haulage gear; Comprise steel wallboard seat, synchronizing juggedly take turns, synchronizing jugged traction belt, contact roller, outlet location; But steel wallboard seat is provided with a pair of one-tenth synchronous circulation walking pedrail mechanism of folding up and down; Synchronous circulation walking pedrail mechanism is provided with two bigger synchronizing jugged wheels, between two bigger synchronizing jugged wheels, is provided with six identical contact rollers of less, the single tooth proportions of external form, and synchronizing jugged the wheel is provided with synchronizing jugged traction belt; With six mutual interlocks of less contact roller, the left end wire hole place of steel wallboard seat is provided with the outlet positioner.
Above-mentioned fixedly portal frame is walked disc type wire rod automatic winding mechanism; Comprise servomotor, main frame, control cubicle, square column, cylinder, moving guide rail, rectangle column, passive rotation winding mechanism, active rotation winding mechanism, guide rail slide block pedestal, photoelectric sensor; One side of main frame is provided with control cubicle; The lower and upper cross-member of main frame is provided with two groups of moving guide rails, and guide rail slide block pedestal is provided with a symmetrical prescription shape column, and the top of every square column is provided with servomotor; The middle part of every square column is provided with cylinder; Be provided with in every square column can electronic reduction the rectangle column, wherein the bottom of a rectangle column is provided with the active rotation winding mechanism, the bottom of another root rectangle column is provided with passive rotation winding mechanism; Be provided with drum between active rotation winding mechanism and the passive rotation winding mechanism, the main shaft of active rotation winding mechanism is provided with photoelectric sensor.
The know-why that the utility model adopts is: adopts mechanical, pneumatic and computer programming control designed in conjunction forms, realize intelligent control, the automatic unwrapping wire of ability, coating, take-up.This device specifically is grouped into by mechanical part and electric control part; Mechanical part is mainly broadcasted conductor wires by fixed gantry frame tension stringing mechanism; Via the conductor wires aligning mechanism lead being carried out the alignment of active contact makes lead straight; Get into the rotation of strip insulation material tangent line and coat mechanism; Combine the permanent tension force of banded insulating material to broadcast mechanism by one or more locking chuck mechanisms of buckle ratchet stopping that installed the strip insulation material lead is carried out single or multiple lift rotation coating; The finished product wire rod that is covered to complete initiatively draws via anti-skidding synchronous crawler type wire rod haulage gear, walks synchronous working that disc type wire rod automatic winding mechanism combines reciprocal walking wire-arranging mechanism to carry out winding displacement and rolling by fixing portal frame and accomplishes the end product wire rod and be wound into dish work.Automatically controlled part mainly is made up of PLC, control module, man-machine interface touch display screen, part low-voltage electrical apparatus.
The major function of conductor wires aligning mechanism is: when fixed gantry frame tension stringing mechanism carries out unwrapping wire to conductor wires; Conductor wires is by the entrance hole that is provided with in the locating rack; The nylon roller that gets on vertical roller devices and the horizontal roller devices carries out the alignment of active contact; Make conductor wires straight, get into wire hole again and get into next mechanism.Fixedly the effect of handwheel is to the fixing centering of the inlet wire of conductor wires; Adjusting handle on vertical roller devices and the horizontal roller devices can carry out free adjustment according to the thickness of conductor wires simultaneously, guarantees the center of conductor wires from entrance hole; Get into the nylon roller on vertical roller devices and the horizontal roller devices; Get into wire hole again, form a horizontal linear, the alignment of conductor wires is handled thereby reach.The nylon roller adopts the high-strength nylon material to process, and has reduced the wearing and tearing to conductor wires.
The major function that the rotation of strip insulation material tangent line coats mechanism is: the insulating material that a dish or polydisc will be housed requires to be coated on the conductor wires according to different process.When conductor wires gets into strip insulation material tangent line rotation coating mechanism; The rotation of driven by motor master's rotating seat plate hight speed; Secondary rotation seat board carries out passive rotation under the drive of main rotation seat board, the insulation tep reel clamps it through the locking chuck mechanism of buckle ratchet stopping, at high speed rotating and when coating the strip insulation material; The centrifugal force that produces when reverse tractive effort when having avoided coating and high speed rotating; And make the insulation tep reel loosening, thus guaranteed the coating quality, also avoided because the insulation tep reel is loosening, the issuable machine breakdown of disk stripping even personal injury accident.Insulating tape is successively through revolution roller, tension force roller, angle roller; Rotation through the conduction band bar is coated on the conductor wires again; Wherein the adjusting of tension force roller realizes through tension link, and the spring of tension link is tight more, and the resistance of the tep reel that promptly insulate is just big more; The insulating tape that coats like this is just tight more, is not prone to wrinkling phenomenon.The locking chuck mechanism of buckle ratchet stopping: be assemblied on the bearing pedestal that is processed with the thread that turns clockwise by the circular baffle plate of aluminium alloy; Bearing pedestal is assemblied on the fixed axis; The slotted door sealing in fixed axis end; The circular baffle plate of another aluminium alloy is assemblied on the traveling nut seat that is processed with the thread that turns clockwise; And the traveling nut seat is embedded in the ratchet overcoat that is processed with the symmetrical a plurality of ratchets in the center that is rotated counterclockwise into, and 30 degree angles seamlessly transitted when each ratchet was designed to turn clockwise, and an angle of 90 degrees stops when being rotated counterclockwise; Be equipped with the buckle of an opposition at the arbitrary tangent position of ratchet overcoat pedestal, the reaction force of buckle is to realize through the compression spring that is assemblied on the ratchet overcoat pedestal.When chuck is worked; Buckle will be upspring owing to the reaction force of compression spring during ratchet position of the every rotation of ratchet overcoat; Thereby be stuck in the prevention groove of ratchet an angle of 90 degrees, this rotary manipulation that can only advance, can not fall back is tight with the ten minutes of its insulation tep reel folder.When need unclamped or change the outfit the insulation tep reel, only need pin buckle opposite spin ratchet overcoat got final product complete operation.Main rotary speed of rotating seat board is passed through photoelectric sensor with the extremely automatic computing integration module of signal feedback, control winding displacement speed, and from motion tracking realization synchronous operation.
The major function of anti-skidding synchronous crawler type wire rod haulage gear is: with conductor wires synchronously, at the uniform velocity, traction walking under the non-slip operating state, guarantee product quality.This mechanism drives the synchronizing jugged running of taking turns through servomotor, and reductor reduces gear speed, and contact roller promotes that synchronizing jugged traction belt realizes through cylinder.But on steel wallboard seat, be equipped with a pair of one-tenth synchronous circulation walking pedrail mechanism of folding up and down; Unclamping and clamping and to carry out straight traction walking to the conductor wires of different size through the walking pedrail mechanism that circulates up and down; The walking pedrail mechanism circulate up and down by a pair of fixing bigger synchronizing jugged transferring power of taking turns; Another synchronizing jugged wheel to the same number of teeth is done passive rotation; Form cycle with main power wheel, the synchronizing jugged wheel of passive rotation can be regulated front and back, to make things convenient for removal and tensioning traction belt; Lead, to be equipped with a plurality of external forms in the middle of the passive driving wheel less, makes it to clamp conductor wires but the identical contact roller of single tooth proportions promotes traction belt.Synchronizing jugged traction belt is processed by special composite material, is divided into white, red, black three layers, and wherein the black parts of tooth is and the synchronizing jugged transmission basis that combines of taking turns, and material is the complex abrasion-proof layer of neoprene and import nodel line, and this toughness of material is good; Middle red part is soft shell of tension, and material is a silicon rubber.It can clamp conductor wires and avoid producing buffering, thereby reaches protection insulating material coating layer.The white portion material that most external contacts with conductor wires is a wear resistant nylon; Prolonged the useful life of synchronizing jugged traction belt; White material also can avoid polluting the insulating barrier of coating simultaneously, and it is to realize operating through the cylinder on control top that contact roller promotes synchronizing jugged traction belt.When deriving, squint, the outlet positioner is set at the wire hole place for the conductor wires that prevents to coat.
Fixedly portal frame is walked the major function of disc type wire rod automatic winding mechanism and is: with conductor wires automatic winding one-tenth dish; In wrapup procedure; The eternal centering of lead through the drum rotation and by back and forth walking about the winding displacement pitch of setting, makes evenly neat being wrapped on the drum of conductor wires.Be provided with drum between active rotation winding mechanism and the passive rotation winding mechanism; The drum of different size can be installed; Through the folding operation of cylinder realization square shaped column, the reduction action of rectangle column is to realize operation by the elevating mechanism of the one group of identical speed ratio that is transferred on the head tree end.When installing drum when carrying out rolling, winding displacement synchronous working; Wire-arranging mechanism plays crucial effect synchronously; Mainly be to provide signal through the photoelectric signal collection dish on the assembling active rotation winding mechanism main shaft; Photoelectric sensor decides the speed of winding displacement with signal feedback to automatic computing integration module, and realizes synchronous operation from motion tracking.
The utility model beneficial effect is: adopt mechanical, pneumatic and computer programming control designed in conjunction forms; Realize intelligent control; Automatically unwrapping wire, coating, take-up solved the frequent broken belt that occurs in the production process, the quality problems that pitch is drifted about, traction is skidded.This device linear velocity is fast, and production efficiency is high, reduces working strength of workers, energy-conserving and environment-protective, and advanced technology, reliable, easy to operate, safety.
Description of drawings
Be to combine accompanying drawing and embodiment that the utility model is further described below:
Fig. 1 is the overall structure sketch map of the automatic coating assembly line device of a kind of strip insulation material
Fig. 2 is the structural representation of conductor wires aligning mechanism
Fig. 3 is the front view that the rotation of strip insulation material tangent line coats mechanism
Fig. 4 is the vertical view that the rotation of strip insulation material tangent line coats mechanism
Fig. 5 is the structural representation of anti-skidding synchronous crawler type wire rod haulage gear
Fig. 6 is that fixedly portal frame is walked the left view of disc type wire rod automatic winding mechanism
Fig. 7 is that fixedly portal frame is walked the front view of disc type wire rod automatic winding mechanism
Fig. 8 is that fixedly portal frame is walked the rearview of disc type wire rod automatic winding mechanism
In the drawings: 1. fixed gantry frame tension stringing mechanism; 2. conductor wires aligning mechanism; 3. the rotation of strip insulation material tangent line coats mechanism; 4. control cabinet; 5. the locking chuck mechanism of buckle ratchet stopping; 6. anti-skidding synchronous crawler type wire rod haulage gear; 7. fixedly portal frame is walked disc type wire rod automatic winding mechanism; 8. reductor; 9. bracing frame; 10. gear box; 11. servomotor; 12. power transmission shaft; 13. universal joint; 14. horizontal base; 15. fixing handwheel; 16. locating rack; 17. vertical roller devices; 18. adjusting handle; 19. nylon roller; 20. screw mandrel; 21. horizontal roller devices; 22. first active plate; 23. second active plate; 24. the 3rd active plate; 25. wire hole; 26. buckle; 27. hexagon fixed mount; 28. angle roller; 29. revolution roller; 30. tension force roller; 31. insulation tep reel; 32. photoelectric sensor; 33. door; 34. baffle plate; 35. secondary rotation seat board; 36. main rotation seat board; 37. bearing pedestal; 38. fixed axis; 39. hollow rotary main shaft; 40. tension link; 41. conduction band bar; 42. connecting rod; 43. ratchet overcoat; 44. steel wallboard seat; 45. synchronizing jugged the wheel; 46. synchronizing jugged traction belt; 47. contact roller; 48. outlet location; 49. main frame; 50. control cubicle; 51. square column; 52. cylinder; 53. moving guide rail; 54. rectangle column; 55. passive rotation winding mechanism; 56. active rotation winding mechanism; 57. guide rail slide block pedestal.
Embodiment
In Fig. 1: the front portion of whole production line apparatus is provided with fixed gantry frame tension stringing mechanism 1; The centre is provided with conductor wires aligning mechanism 2 continuously, three strip insulation material tangent line rotations coat mechanism 3, anti-skidding synchronous crawler type wire rod haulage gear 6; The wire hole 25 of this mechanism is on same horizontal linear; Keep centering, the rotation of strip insulation material tangent line coats mechanism 3 and is provided with the locking chuck mechanism 5 of buckle ratchet stopping, and each strip insulation material tangent line rotation coats between the mechanism 3 and is provided with control cabinet 4; Each strip insulation material tangent line rotation coats the main rotation seat board 36 in the mechanism 3; Be connected with gear on the gear box 10 through belt, servomotor 11 drives power transmission shafts 12 runnings, and power transmission shaft 12 is provided with universal joint 13, bracing frame 9; The rear portion is provided with fixedly portal frame and walks disc type wire rod automatic winding mechanism 7, has formed the automatic coating assembly line device of a kind of strip insulation material.
Among Fig. 2: above-mentioned conductor wires aligning mechanism 2; The front end of horizontal base 14 is provided with locating rack 16; Be provided with entrance hole in the locating rack 16; Be provided with fixedly handwheel 15 above the locating rack 16, vertical roller devices 17 is horizontally placed in the middle of the horizontal base 14, and vertical roller devices 17 is provided with three active plates; Be respectively first active plate 22, second active plate 23, the 3rd active plate 24; The center of three active plates has the screw mandrel 20 of positive and negative thread to connect through one, and the both sides of while screw mandrel 20 connect fixing again with 42 pairs of three active plates of two connecting rods, and first active plate 22 of vertical roller devices 17 is provided with three nylon rollers 19; Three nylon rollers 19 that second active plate 23 is provided with on two nylon rollers, 19, the first active plates 22 contact the angle that forms 45 degree with two nylon rollers 19 on second active plate 23; Horizontal roller devices 21 perpendicular horizontal base 14 rear ends that place; Horizontal roller devices 21 is identical with the structure of vertical roller devices 17; Be provided with center and the nylon roller on the vertical roller devices 17 19 of entrance hole and nylon roller 19 contact positions of horizontal roller devices 21 in the locating rack 16 and form a horizontal linear, simultaneously again with the center of wire hole.
Among Fig. 3, Fig. 4: above-mentioned strip insulation material tangent line rotation coats mechanism 3; The two ends of this mechanism are provided with main rotation seat board 36 and secondary rotation seat board 35; Main rotation seat board 36 is assemblied on the hollow rotary main shaft 39; Hollow rotary main shaft 39 is provided with photoelectric sensor 32, and an end of hollow rotary main shaft 39 is equipped with belt, is connected with the motor of lower end; Hollow rotary main shaft 39 is provided with the fixed axis 38 of rectangle; The top and bottom of fixed axis 38 respectively have two thicker connecting rods 42 to pass respectively; On fixed axis 38, also be provided with tension link 40 with fixed by nut on the fixed axis 38, be connected with tension force roller 30 through spring; Have in two thicker connecting rods 42 to be respectively equipped with revolution roller 29 and angle roller 28 on the connecting rod 42, remain on same the straight line with tension force roller 30; Simultaneously four connecting rods 42 are fixed on four end points up and down of hexagon fixed mount 27, and other two thinner conduction band bars 41 are fixed on two end points in the middle of the hexagon fixed mount 27, connect into the mouse cage symmetrical structure; The two ends of fixed axis 38 are provided with bearing pedestal 37; Be equipped with insulation tep reel 31 on the bearing pedestal 37; Insulation tep reel 31 is provided with insulating tape, clamps secondary rotation seat board 35 and main structure left-right symmetric of rotating seat board 36 through will insulate tep reel 31 of the locking chuck mechanism of buckle ratchet stopping.
Among Fig. 5: above-mentioned anti-skidding synchronous crawler type wire rod haulage gear 6; But steel wallboard seat 44 is provided with a pair of one-tenth synchronous circulation walking pedrail mechanism of folding up and down; Synchronous circulation walking pedrail mechanism is provided with two and bigger synchronizing juggedly takes turns 45; Be provided with six identical contact rollers 47 of less, the single tooth proportions of external form between 45 two bigger synchronizing jugged wheels; Synchronizing juggedly take turns 45 and be provided with synchronizing jugged traction belt 46, with the 47 mutual interlocks of six less contact rollers, the left end wire hole place of steel wallboard seat 44 is provided with outlet location 48 devices.
Among Fig. 6, Fig. 7, Fig. 8: above-mentioned fixedly portal frame is walked disc type wire rod automatic winding mechanism 7; One side of main frame 49 is provided with control cubicle 50; The lower and upper cross-member of main frame 49 is provided with two groups of moving guide rails 53, and guide rail slide block pedestal 57 is provided with a symmetrical prescription shape column 51, and the top of every square column 51 is provided with servomotor 11; The middle part of every square column 51 is provided with cylinder 52; Be provided with in every square column 51 can electronic reduction rectangle column 54, wherein the bottom of a rectangle column 54 is provided with active rotation winding mechanism 56, the bottom of another root rectangle column 54 is provided with passive rotation winding mechanism 55; Be provided with drum between active rotation winding mechanism 56 and the passive rotation winding mechanism 55, the main shaft of active rotation winding mechanism 56 is provided with photoelectric sensor 32.
Among Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8: the automatic coating assembly line device of a kind of strip insulation material, adopt mechanical, pneumatic and computer programming control designed in conjunction forms, realize intelligent control, automatically unwrapping wire, coating, take-up.This device specifically is grouped into by mechanical part and electric control part; Mechanical part is mainly broadcasted conductor wires by fixed gantry frame tension stringing mechanism 1; Carrying out the alignment of active contact via 2 pairs of leads of conductor wires aligning mechanism makes lead straight; Get into the rotation of strip insulation material tangent line and coat mechanism 3; Combine the permanent tension force of banded insulating material to broadcast mechanism by one or more locking chuck mechanisms 5 of buckle ratchet stopping that installed the strip insulation material lead is carried out single or multiple lift rotation coating; The finished product wire rod that is covered to complete is via the initiatively traction and going out of anti-skidding synchronous crawler type wire rod haulage gear 6, walks the synchronous working completion end product wire rod that disc type wire rod automatic winding mechanism 7 combines reciprocal walking wire-arranging mechanism to carry out winding displacement and rolling by fixing portal frame and is wound into dish work.Automatically controlled part mainly is made up of PLC, control module, man-machine interface touch display screen, part low-voltage electrical apparatus.
The major function of conductor wires aligning mechanism 2 is: when 1 pair of conductor wires of fixed gantry frame tension stringing mechanism is carried out unwrapping wire; Conductor wires is by the entrance hole that is provided with in the locating rack 16; The nylon roller 19 that gets on vertical roller devices 17 and the horizontal roller devices 21 carries out the alignment of active contact; Make conductor wires straight, get into wire hole 25 again and get into next mechanism.Fixedly the effect of handwheel 15 is to the fixing centering of the inlet wire of conductor wires; Adjusting handle 18 on simultaneously vertical roller devices 17 and the horizontal roller devices 21 can carry out free adjustment according to the thickness of conductor wires, guarantees the center of conductor wires from entrance hole; Get into the nylon roller 19 on vertical roller devices 17 and the horizontal roller devices 21; Get into wire hole 25 again, form a horizontal linear, the alignment of conductor wires is handled thereby reach.Nylon roller 19 adopts the high-strength nylon material to process, and has reduced the wearing and tearing to conductor wires.
The major function that the rotation of strip insulation material tangent line coats mechanism 3 is: the insulating material that a dish or polydisc will be housed requires to be coated on the conductor wires according to different process.When conductor wires gets into strip insulation material tangent line rotation coating mechanism 3; Driven by motor master rotates seat board 36 high speed rotating; Secondary rotation seat board 35 carries out passive rotation under the drive of main rotation seat board 36, insulation tep reel 31 through the locking chuck mechanism 5 of buckle ratchet stopping with its clamping, at high speed rotating and when coating the strip insulation material; The centrifugal force that produces when reverse tractive effort when having avoided coating and high speed rotating; And make insulation tep reel 31 loosening, thus guaranteed the coating quality, also avoided because the insulation tep reel is 31 loosening, the issuable machine breakdown of disk stripping even personal injury accident.Insulating tape is successively through revolution roller 29, tension force roller 30, angle roller 28; Rotation through conduction band bar 41 is coated on the conductor wires again; Wherein the adjusting of tension force roller 30 realizes through tension link 40, and the spring of tension link 40 is tight more, and the resistance of the tep reel 31 that promptly insulate is just big more; The insulating tape that coats like this is just tight more, is not prone to wrinkling phenomenon.The locking chuck mechanism 5 of buckle ratchet stopping: be assemblied on the bearing pedestal 37 that is processed with the thread that turns clockwise by the circular baffle plate 34 of aluminium alloy; Bearing pedestal 37 is assemblied on the fixed axis 38; Slotted door 33 sealings in fixed axis 38 ends; The circular baffle plate 34 of another aluminium alloy is assemblied on the traveling nut seat that is processed with the thread that turns clockwise; And the traveling nut seat is embedded in the ratchet overcoat 43 that is processed with the symmetrical a plurality of ratchets in the center that is rotated counterclockwise into, and 30 degree angles seamlessly transitted when each ratchet was designed to turn clockwise, and an angle of 90 degrees stops when being rotated counterclockwise; Be equipped with the buckle 26 of an opposition at the arbitrary tangent position of ratchet overcoat 43 pedestals, the reaction force of buckle 26 is to realize through the compression spring that is assemblied on ratchet overcoat 43 pedestals.When chuck is worked; Buckle 26 will be upspring owing to the reaction force of compression spring during ratchet position of ratchet overcoat 43 every rotations; Thereby be stuck in the prevention groove of ratchet an angle of 90 degrees, this rotary manipulation that can only advance, can not fall back is tight with the ten minutes of its insulation tep reel 31 folders.When need unclamped or change the outfit insulation tep reel 31, only need pin buckle 26 opposite spin ratchet overcoats 43 got final product complete operation.Main rotary speed of rotating seat board 36 is passed through photoelectric sensor 32 with the extremely automatic computing integration module of signal feedback, control winding displacement speed, and from motion tracking realization synchronous operation.
The major function of anti-skidding synchronous crawler type wire rod haulage gear 6 is: with conductor wires synchronously, at the uniform velocity, traction walking under the non-slip operating state, guarantee product quality.This mechanism drives synchronizing jugged 45 runnings of taking turns through servomotor 11, and reductor reduces gear speed, and the synchronizing jugged traction belt 46 of contact roller 47 promotions is realized through cylinder.But on steel wallboard seat 44, be equipped with a pair of one-tenth synchronous circulation walking pedrail mechanism of folding up and down; Unclamping and clamping and to carry out straight traction walking to the conductor wires of different size through the walking pedrail mechanism that circulates up and down; The walking pedrail mechanism that circulates up and down fixing bigger synchronizing juggedly taken turns 45 and is come transferring power by a pair of; Another is taken turns 45 to the same number of teeth synchronizing jugged and does passive rotation; Form cycle with main power wheel, passive rotation synchronizing jugged take turns 45 can before and after regulate, to make things convenient for removal and tensioning traction belt; Lead, to be equipped with a plurality of external forms in the middle of the passive driving wheel less, makes it to clamp conductor wires but the identical contact roller 47 of single tooth proportions promotes traction belt.Synchronizing jugged traction belt 46 is processed by special composite material, is divided into white, red, black three layers, and wherein the black parts of tooth is and the synchronizing jugged 45 transmission bases that combine of taking turns, and material is the complex abrasion-proof layer of neoprene and import nodel line, and this toughness of material is good; Middle red part is soft shell of tension, and material is a silicon rubber.It can clamp conductor wires and avoid producing buffering, thereby reaches protection insulating material coating layer.The white portion material that most external contacts with conductor wires is a wear resistant nylon; Prolonged the useful life of synchronizing jugged traction belt 46; White material also can avoid polluting the insulating barrier of coating simultaneously, and it is to realize operating through the cylinder 52 on control top that contact roller 47 promotes synchronizing jugged traction belt 46.When deriving, squint, outlet location 48 devices are set at the wire hole place for the conductor wires that prevents to coat.
Fixedly portal frame is walked the major function of disc type wire rod automatic winding mechanism 7 and is: with conductor wires automatic winding one-tenth dish; In wrapup procedure; The eternal centering of lead through the drum rotation and by back and forth walking about the winding displacement pitch of setting, makes evenly neat being wrapped on the drum of conductor wires.Be provided with drum between active rotation winding mechanism 56 and the passive rotation winding mechanism 55; The drum of different size can be installed; Through the folding operation of cylinder 52 realization square shaped columns 51, the reduction action of rectangle column 54 is to realize operation by the elevating mechanism of the one group of identical speed ratio that is transferred on the head tree end.When installing drum when carrying out rolling, winding displacement synchronous working; Wire-arranging mechanism plays crucial effect synchronously; Mainly be to provide signal through the photoelectric signal collection dish on assembling active rotation winding mechanism 56 main shafts; Photoelectric sensor 32 decides the speed of winding displacement with signal feedback to automatic computing integration module, and realizes synchronous operation from motion tracking.
Claims (5)
1. automatic coating assembly line device of strip insulation material; Comprise fixed gantry frame tension stringing mechanism, conductor wires aligning mechanism, the rotation of strip insulation material tangent line coat mechanism, control cabinet, the locking chuck mechanism of buckle ratchet stopping, anti-skidding synchronous crawler type wire rod haulage gear, fixedly portal frame walk disc type wire rod automatic winding mechanism, reductor, bracing frame, gear box, servomotor, power transmission shaft, universal joint, horizontal base, fixedly handwheel, locating rack, vertical roller devices, adjusting handle, nylon roller, screw mandrel, horizontal roller devices, first active plate, second active plate, the 3rd active plate, wire hole, buckle, hexagon fixed mount, angle roller, revolution roller, tension force roller, insulation tep reel, photoelectric sensor, door, baffle plate, secondary rotation seat board, master rotate seat board, bearing pedestal, fixed axis, hollow rotary main shaft, tension link, conduction band bar, connecting rod, ratchet overcoat, steel wallboard seat, synchronizing juggedly take turns, synchronizing jugged traction belt, contact roller, outlet location, main frame, control cubicle, square column, cylinder, moving guide rail, rectangle column, passive rotation winding mechanism, active rotation winding mechanism, guide rail slide block pedestal, it is characterized in that: the front portion of whole production line apparatus is provided with fixed gantry frame tension stringing mechanism; The centre is provided with the conductor wires aligning mechanism continuously, three strip insulation material tangent line rotations coat mechanism, anti-skidding synchronous crawler type wire rod haulage gear; The wire hole of this mechanism is on same horizontal linear; Keep centering, the rotation of strip insulation material tangent line coats mechanism and is provided with the locking chuck mechanism of buckle ratchet stopping, and each strip insulation material tangent line rotation coats between the mechanism and is provided with control cabinet; Each strip insulation material tangent line rotation coats the main rotation seat board in the mechanism; Be connected with gear on the gear box through belt, servomotor drives the power transmission shaft running, and power transmission shaft is provided with universal joint, bracing frame; The rear portion is provided with fixedly portal frame and walks disc type wire rod automatic winding mechanism, has formed the automatic coating assembly line device of a kind of strip insulation material.
2. the automatic coating assembly line device of a kind of strip insulation material according to claim 1; It is characterized in that: the conductor wires aligning mechanism; Horizontal front end of base is provided with locating rack, is provided with entrance hole in the locating rack, is provided with fixedly handwheel above the locating rack; Vertical roller devices is horizontally placed in the middle of the horizontal base; Vertical roller devices is provided with three active plates, is respectively first active plate, second active plate, the 3rd active plate, and the center of three active plates has the screw mandrel of positive and negative thread to connect through one; The both sides of screw mandrel connect fixing with two connecting rods to three active plates more simultaneously; First active plate of vertical roller devices is provided with three nylon rollers, and second active plate is provided with two nylon rollers, and three nylon rollers on first active plate contact the angle of formation 45 degree with two nylon rollers on second active plate; Horizontal roller devices erects and places horizontal base rear end; Horizontal roller devices is identical with the structure of vertical roller devices; The nylon roller contact position that is provided with center and the nylon roller on the vertical roller devices and the horizontal roller devices of entrance hole in the locating rack forms a horizontal linear, simultaneously again with the center of wire hole.
3. the automatic coating assembly line device of a kind of strip insulation material according to claim 1; It is characterized in that: the rotation of strip insulation material tangent line coats mechanism; The two ends of this mechanism are provided with main rotation seat board and secondary rotation seat board, and main rotation seat board is assemblied on the hollow rotary main shaft, and hollow rotary main shaft is provided with photoelectric sensor; One end of hollow rotary main shaft is equipped with belt, is connected with the motor of lower end; Hollow rotary main shaft is provided with the fixed axis of rectangle; The top and bottom of fixed axis respectively have two thicker connecting rods to pass respectively; On fixed axis, also be provided with tension link with fixed by nut on the fixed axis, be connected with the tension force roller through spring; Have in two thicker connecting rods to be respectively equipped with revolution roller and angle roller on the connecting rod, remain on same the straight line with the tension force roller; Simultaneously four connecting rods are fixed on four end points up and down of hexagon fixed mount, and other two thinner conduction band bars are fixed on two end points in the middle of the hexagon fixed mount, connect into the mouse cage symmetrical structure; The two ends of fixed axis are provided with bearing pedestal, are equipped with the insulation tep reel on the bearing pedestal, and the insulation tep reel is provided with insulating tape, clamp secondary rotation seat board and main structure left-right symmetric of rotating seat board through the locking chuck mechanism of the buckle ratchet stopping tep reel that will insulate.
4. the automatic coating assembly line device of a kind of strip insulation material according to claim 1; It is characterized in that: anti-skidding synchronous crawler type wire rod haulage gear; But steel wallboard seat is provided with a pair of one-tenth synchronous circulation walking pedrail mechanism of folding up and down; Synchronous circulation walking pedrail mechanism is provided with two bigger synchronizing jugged wheels, between two bigger synchronizing jugged wheels, is provided with six identical contact rollers of less, the single tooth proportions of external form, and synchronizing jugged the wheel is provided with synchronizing jugged traction belt; With six mutual interlocks of less contact roller, the left end wire hole place of steel wallboard seat is provided with the outlet positioner.
5. the automatic coating assembly line device of a kind of strip insulation material according to claim 1; It is characterized in that: fixedly portal frame is walked disc type wire rod automatic winding mechanism, and a side of main frame is provided with control cubicle, and the lower and upper cross-member of main frame is provided with two groups of moving guide rails; Guide rail slide block pedestal is provided with a symmetrical prescription shape column; The top of every square column is provided with servomotor, and the middle part of every square column is provided with cylinder, be provided with in every square column can electronic reduction the rectangle column; Wherein the bottom of a rectangle column is provided with the active rotation winding mechanism; The bottom of another root rectangle column is provided with passive rotation winding mechanism, is provided with drum between active rotation winding mechanism and the passive rotation winding mechanism, and the main shaft of active rotation winding mechanism is provided with photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204848651U CN202332429U (en) | 2011-11-17 | 2011-11-17 | Strip-shaped insulation material automatic cladding production line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204848651U CN202332429U (en) | 2011-11-17 | 2011-11-17 | Strip-shaped insulation material automatic cladding production line device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202332429U true CN202332429U (en) | 2012-07-11 |
Family
ID=46444401
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204848651U Expired - Fee Related CN202332429U (en) | 2011-11-17 | 2011-11-17 | Strip-shaped insulation material automatic cladding production line device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202332429U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103123831A (en) * | 2011-11-17 | 2013-05-29 | 阜宁县信威电工设备有限公司 | Intelligent automatic cladding production line of strip-shaped insulation materials |
| CN104851529A (en) * | 2013-04-15 | 2015-08-19 | 浙江康威胜高温线缆有限公司 | Cable insulation layer coating machine |
| CN106429266A (en) * | 2016-11-08 | 2017-02-22 | 深圳市振华兴科技有限公司 | Three-rail adjustable double-conveying-rail device |
| CN108231286A (en) * | 2018-02-22 | 2018-06-29 | 沈晓坤 | 30m and more than cable producing line system |
| CN109577051A (en) * | 2019-01-02 | 2019-04-05 | 上海润威机械制造有限公司 | Wire stranding machine |
| CN109865779A (en) * | 2019-03-29 | 2019-06-11 | 杭州圣檀服饰有限公司 | A kind of metal wire rod processing unit (plant) |
-
2011
- 2011-11-17 CN CN2011204848651U patent/CN202332429U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103123831A (en) * | 2011-11-17 | 2013-05-29 | 阜宁县信威电工设备有限公司 | Intelligent automatic cladding production line of strip-shaped insulation materials |
| CN104851529A (en) * | 2013-04-15 | 2015-08-19 | 浙江康威胜高温线缆有限公司 | Cable insulation layer coating machine |
| CN106429266A (en) * | 2016-11-08 | 2017-02-22 | 深圳市振华兴科技有限公司 | Three-rail adjustable double-conveying-rail device |
| CN108231286A (en) * | 2018-02-22 | 2018-06-29 | 沈晓坤 | 30m and more than cable producing line system |
| CN109577051A (en) * | 2019-01-02 | 2019-04-05 | 上海润威机械制造有限公司 | Wire stranding machine |
| CN109865779A (en) * | 2019-03-29 | 2019-06-11 | 杭州圣檀服饰有限公司 | A kind of metal wire rod processing unit (plant) |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103123831A (en) | Intelligent automatic cladding production line of strip-shaped insulation materials | |
| CN202332429U (en) | Strip-shaped insulation material automatic cladding production line device | |
| CN203721387U (en) | Wire and cable production assembly line | |
| CN205058644U (en) | A a modularization shop silk head for automatic shop of combined material is put | |
| CN102343639B (en) | Demoulding stacking machine | |
| CN206810868U (en) | A kind of cable wire drawing tensioning apparatus | |
| CN104773435B (en) | Multifunctional power roller apparatus | |
| CN105016135A (en) | Dual-power pusher for conveying finished steel wire harness | |
| CN202213110U (en) | Demoulding stacking machine | |
| CN205132728U (en) | Propelling movement machine that finished steel stranded conductor was restrainted | |
| CN201722538U (en) | High-efficiency zipper tape ironing machine | |
| CN203588770U (en) | Armoring machine | |
| CN202339769U (en) | Antiskid synchronous crawler belt type wire traction mechanism | |
| CN206287726U (en) | Formula double engraving machine being driven an a kind of machine more | |
| CN208728577U (en) | Multiple thread strands hardware spring wire winding device | |
| CN208245520U (en) | One kind being used for computer based swan neck system | |
| CN105035851A (en) | Pushing machine for finished steel strand bundle | |
| CN111024719B (en) | Product appearance detection industrial robot based on visual system | |
| CN206255230U (en) | A kind of practical cable baling press | |
| CN209396681U (en) | A kind of cable drawing machine and cable draw production equipment | |
| CN108817287A (en) | Multiple thread strands hardware spring wire winding device | |
| CN205732426U (en) | A kind of lead set automatic roll equipment | |
| CN204597733U (en) | A kind of full-automatic three stator internal winding machines | |
| CN205132729U (en) | Double dynamical propelling movement of carrying finished steel stranded conductor to restraint is quick -witted | |
| CN103894716B (en) | Novel welding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20141117 |
|
| EXPY | Termination of patent right or utility model |