CN206810868U - A kind of cable wire drawing tensioning apparatus - Google Patents
A kind of cable wire drawing tensioning apparatus Download PDFInfo
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- CN206810868U CN206810868U CN201720735032.5U CN201720735032U CN206810868U CN 206810868 U CN206810868 U CN 206810868U CN 201720735032 U CN201720735032 U CN 201720735032U CN 206810868 U CN206810868 U CN 206810868U
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Abstract
Description
技术领域technical field
本实用新型涉及电缆加工领域,具体是一种电缆拉丝用张紧装置。The utility model relates to the field of cable processing, in particular to a tensioning device for cable drawing.
背景技术Background technique
金属拉丝机属于标准件等金属制品生产预加工设备,目的是为了把由钢材生产厂家生产运输至标准件等金属制品生产企业的线材或棒材经过拉丝机的拉拔处理,使线材或棒材的直径、圆度、内部金相结构、表面光洁度和矫直度都达到标准件等金属制品生产需要的原料处理要求。因此拉丝机对线材或棒材的预处理质量直接关系到标准件、等金属制品生产企业的产品质量。在电缆加工过程中,对于电缆芯在装配之前,需要对电缆芯即铜丝进行拉丝处理。在拉丝过程中需要进过放线、张紧、拉丝、退火、收卷等工序;其中张紧装置使使得铜线被拉紧,并根据需要控制张力大小,使铜线经过拉拔模进行拉丝。The metal wire drawing machine belongs to the pre-processing equipment for the production of standard parts and other metal products. The diameter, roundness, internal metallographic structure, surface finish and straightening degree all meet the raw material processing requirements for the production of standard parts and other metal products. Therefore, the pretreatment quality of the wire or bar by the wire drawing machine is directly related to the product quality of the standard parts and other metal product manufacturers. In the cable processing process, before the cable core is assembled, it is necessary to draw the cable core, that is, the copper wire. During the wire drawing process, it needs to go through the processes of unwinding, tensioning, wire drawing, annealing, and winding; the tensioning device makes the copper wire tensioned, and the tension is controlled according to the need, so that the copper wire is drawn through the drawing die .
实用新型内容Utility model content
本实用新型的目的在于提供一种电缆拉丝用张紧装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a tensioning device for cable wire drawing to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种电缆拉丝用张紧装置,包括机体、丝杆和控制器;所述机体左侧设有放线筒,放线筒上缠绕有铜丝;所述移动架底部套设有丝杆,丝杆连接有转动电机;所述放线筒右侧设有第一定滑轮;第一定滑轮斜上方设有第一动滑轮,第一动滑轮通过轴承转动连接有支撑架;所述支撑架右侧壁上设有卡齿,卡齿抵接有齿轮;所述第一动滑轮右侧设有第二定滑轮,第二动滑轮与第一动滑轮的驱动结构相同;所述第二动滑轮右侧设有第二定滑轮;所述第二定滑轮右侧设有张力传感器,张力传感器连接有控制器,控制器与液压缸、齿轮的驱动装置中的步进电机和铜丝的牵引结构电连接。A tensioning device for cable wire drawing, including a body, a screw rod and a controller; the left side of the body is provided with a pay-off barrel, and copper wires are wound on the pay-off barrel; the bottom of the mobile frame is covered with a screw rod, and the wire The rod is connected with a rotating motor; the right side of the pay-off barrel is provided with a first fixed pulley; the first fixed pulley is arranged obliquely above the first movable pulley, and the first movable pulley is connected to a support frame through bearing rotation; the right side wall of the support frame There are locking teeth on the top, and the locking teeth are abutted with gears; the right side of the first movable pulley is provided with a second fixed pulley, and the driving structure of the second movable pulley is the same as that of the first movable pulley; the right side of the second movable pulley is provided with a second fixed pulley. fixed pulley; the right side of the second fixed pulley is provided with a tension sensor, the tension sensor is connected to a controller, and the controller is electrically connected to the hydraulic cylinder, the stepping motor in the gear drive device and the traction structure of the copper wire.
作为本实用新型进一步的方案:所述放线筒套设有移动架并设有转轴,转轴与移动架转动连接;所述转轴固定连接有刹车盘,刹车盘上方设有刹车片;所述刹车片顶部固定连接有活塞杆,活塞杆连接有液压缸,液压缸通过螺栓与移动架固定连接。As a further solution of the present utility model: the pay-off sleeve is provided with a moving frame and a rotating shaft, and the rotating shaft is rotatably connected with the moving frame; the rotating shaft is fixedly connected with a brake disc, and a brake pad is arranged above the brake disc; The top of the sheet is fixedly connected with a piston rod, the piston rod is connected with a hydraulic cylinder, and the hydraulic cylinder is fixedly connected with the mobile frame through bolts.
作为本实用新型进一步的方案:所述第一定滑轮和第二定滑轮通过轴承与机体的内壁转动连接。As a further solution of the present invention: the first fixed pulley and the second fixed pulley are rotatably connected to the inner wall of the machine body through bearings.
作为本实用新型进一步的方案:所述支撑架嵌套在机体内壁的凹槽内,并与机体内壁滑动连接。As a further solution of the present invention: the support frame is nested in the groove of the inner wall of the body, and is slidably connected with the inner wall of the body.
作为本实用新型进一步的方案:所述第一定滑轮、第一动滑轮、第二动滑轮和第二定滑轮在同一竖直平面内,铜丝与第一定滑轮相切,铜丝末端连接有牵引机构。As a further solution of the utility model: the first fixed pulley, the first movable pulley, the second movable pulley and the second fixed pulley are in the same vertical plane, the copper wire is tangent to the first fixed pulley, and the end of the copper wire is connected with a traction mechanism.
作为本实用新型进一步的方案:所述齿轮通过转轴连接有步进电机,步进电机位于机体外侧并通过螺栓与机体的外壁固定连接。As a further solution of the utility model: the gear is connected to a stepping motor through a rotating shaft, and the stepping motor is located outside the body and is fixedly connected to the outer wall of the body through bolts.
与现有技术相比,本实用新型的有益效果是:本实用新型通过设有丝杆运动装置,使得铜丝始终与张紧装置相切,保证铜丝的张紧效果;本实用新型设有步进电机驱动的张紧装置和张力传感器,精确控制铜丝的张紧力大小,提高拉丝的效果;本实用新型设有液压刹车装置,控制放线筒的转动速度,进而控制铜线的放线速度。Compared with the prior art, the beneficial effect of the utility model is: the utility model is equipped with a screw moving device, so that the copper wire is always tangent to the tensioning device, ensuring the tensioning effect of the copper wire; the utility model is provided with The tensioning device and tension sensor driven by the stepping motor can accurately control the tension of the copper wire and improve the effect of wire drawing; Line speed.
附图说明Description of drawings
图1为电缆拉丝用张紧装置剖视图;Figure 1 is a cross-sectional view of a tensioning device for cable drawing;
图2为电缆拉丝用张紧装置中动滑轮的结构示意图;Fig. 2 is a structural schematic diagram of a movable pulley in a tensioning device for cable drawing;
图3为电缆拉丝用张紧装置中移动架的结构示意图。Fig. 3 is a structural schematic diagram of the moving frame in the tensioning device for cable drawing.
图中:1-机体;2-放线筒;3-移动架;4-转轴;5-刹车盘;6-刹车片;7-活塞杆;8- 液压缸;9-丝杆;10-转动电机;11-第一定滑轮;12-第一动滑轮;13-支撑架;14-齿轮; 15-第二动滑轮;16-第二定滑轮;17-拉力传感器;18-铜丝;19-控制器。In the figure: 1-body; 2-pay-off barrel; 3-mobile frame; 4-rotating shaft; 5-brake disc; 6-brake pad; 7-piston rod; 8-hydraulic cylinder; Motor; 11-the first fixed pulley; 12-the first movable pulley; 13-support frame; 14-gear; 15-the second movable pulley; 16-the second fixed pulley; 17-tension sensor; 18-copper wire; 19-control device.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~3,本实用新型实施例中,一种电缆拉丝用张紧装置,包括机体1、丝杆9和控制器;所述机体1左侧设有放线筒2,放线筒2上缠绕有铜丝18;所述放线筒2套设在移动架3上并设有转轴4,转轴4与移动架3转动连接,放线筒2可自由转动;所述转轴4上固定连接有刹车盘5,刹车盘5上方设有刹车片6,当刹车片6与刹车盘5抵接并相互摩擦时,使得放线筒2转动收到阻力;所述刹车片6顶部固定连接有活塞杆7,活塞杆7连接有液压缸8,液压缸8通过螺栓与移动架3固定连接,液压缸8通过活塞杆7 带动刹车片6上下移动,改变刹车片6对刹车盘5施加摩擦力的大小;所述刹车盘5、刹车片6、活塞杆7、液压缸8在移动架3上对称设置;所述移动架3底部套设有丝杆9,丝杆9连接有转动电机10,转动电机10与外部电源电性连接,转动电机10带动丝杆9转动,进而带动移动架3横向移动;所述放线筒2右侧设有第一定滑轮11,第一定滑轮11通过轴承与机体1的内壁转动连接;第一定滑轮11斜上方设有第一动滑轮12,第一动滑轮12 通过轴承转动连接有支撑架13,支撑架13嵌套在机体1内壁的凹槽内,并与机体1内壁滑动连接;所述支撑架13右侧壁上设有卡齿,卡齿抵接有齿轮14,齿轮14通过转轴连接有步进电机,步进电机位于机体1外侧并通过螺栓与机体1的外壁固定连接;所述步进电机带动齿轮14转动,进而带动支撑架13上下移动,使得第一动滑轮12上下移动;所述第一动滑轮12右侧设有第二定滑轮16,第二动滑轮15与第一动滑轮12的驱动结构相同;所述第二动滑轮15右侧设有第二定滑轮16,第二定滑轮16通过轴承与机体1内壁转动连接;所述第一定滑轮11、第一动滑轮12、第二动滑轮15和第二定滑轮16在同一竖直平面内,铜丝18与第一定滑轮11相切,铜丝18末端连接有牵引机构,拉动铜丝18向右移动;所述第二定滑轮16右侧设有张力传感器17,张力传感器17用来测量张力大小,张力传感器17连接有控制器19,控制器19电连接有液压缸8、齿轮14的驱动装置中的步进电机和铜丝的牵引结构。Please refer to Figures 1 to 3. In an embodiment of the present utility model, a tensioning device for cable drawing includes a body 1, a screw rod 9 and a controller; 2 is wound with copper wire 18; the pay-off tube 2 is set on the mobile frame 3 and is provided with a rotating shaft 4, the rotating shaft 4 is connected to the mobile frame 3 in rotation, and the pay-off tube 2 can rotate freely; the rotating shaft 4 is fixed A brake disc 5 is connected, and a brake pad 6 is arranged above the brake disc 5. When the brake pad 6 abuts against the brake disc 5 and rubs against each other, the pay-off tube 2 rotates and receives resistance; the top of the brake pad 6 is fixedly connected with Piston rod 7, piston rod 7 is connected with hydraulic cylinder 8, hydraulic cylinder 8 is fixedly connected with moving frame 3 through bolts, hydraulic cylinder 8 drives brake pad 6 to move up and down through piston rod 7, changes brake pad 6 to apply frictional force to brake disc 5 The size of the brake disc 5, the brake pad 6, the piston rod 7, and the hydraulic cylinder 8 are arranged symmetrically on the mobile frame 3; The rotating motor 10 is electrically connected with the external power supply, and the rotating motor 10 drives the screw mandrel 9 to rotate, and then drives the moving frame 3 to move laterally; the right side of the pay-off cylinder 2 is provided with a first fixed pulley 11, and the first fixed pulley 11 passes through the bearing It is rotationally connected with the inner wall of the body 1; the first fixed pulley 11 is obliquely above the first movable pulley 12, and the first movable pulley 12 is rotatably connected with a support frame 13 through a bearing, and the support frame 13 is nested in the groove of the inner wall of the body 1, and Sliding connection with the inner wall of the body 1; the right side wall of the support frame 13 is provided with locking teeth, the locking teeth are abutted with a gear 14, and the gear 14 is connected with a stepping motor through a rotating shaft, and the stepping motor is located on the outside of the body 1 and is connected to the body through a bolt. The outer wall of the body 1 is fixedly connected; the stepping motor drives the gear 14 to rotate, and then drives the support frame 13 to move up and down, so that the first movable pulley 12 moves up and down; the right side of the first movable pulley 12 is provided with a second fixed pulley 16, The driving structure of the second movable pulley 15 is the same as that of the first movable pulley 12; the right side of the second movable pulley 15 is provided with a second fixed pulley 16, and the second fixed pulley 16 is rotatably connected with the body 1 inner wall by a bearing; the first fixed pulley 11 , the first movable pulley 12, the second movable pulley 15 and the second fixed pulley 16 are in the same vertical plane, the copper wire 18 is tangent to the first fixed pulley 11, and the end of the copper wire 18 is connected with a traction mechanism, which pulls the copper wire 18 to the right Move; the right side of the second fixed pulley 16 is provided with a tension sensor 17, the tension sensor 17 is used to measure the tension, the tension sensor 17 is connected with a controller 19, and the controller 19 is electrically connected with the driving device of the hydraulic cylinder 8 and the gear 14 The stepper motor and the traction structure of the copper wire in the.
本实用新型的工作原理是:将铜丝依次穿过第一定滑轮11、第一动滑轮12、第二动滑轮15和第二定滑轮16并与牵引机构连接,通过控制器19启动铜丝18的牵引机构,铜丝18带动放线筒2转动,启动液压缸8,液压缸8通过活塞杆7带动刹车片6向下运动,与刹车盘5产生摩擦,控制放线筒2的转动速度,进而控制铜线18的放线速度,放线筒2 有一定的宽度,通过控制器19启动转动电机10,转动电机10带动丝杆9转动,进而使得移动架3带动放线筒2横向往复移动,使得铜丝18始终与第一定滑轮11相切,保证铜丝 18与第一定滑轮11、第一动滑轮12、第二动滑轮15和第二定滑轮16在同一竖直平面内并被拉紧,保证张紧的效果;通过控制器19启动齿轮14的驱动机构中的步进电机,步进电机精确控制齿轮14的主动角度,进而精确控制齿轮14转动角度,齿轮14带动两侧支撑架13上下运动,使得第一动滑轮12和第二动滑轮15做同向运动和背向运动,进而调节精确调节铜丝18的张力大小,通过张力传感器可以测量铜丝18的张力的大小。The working principle of the utility model is: the copper wire passes through the first fixed pulley 11, the first movable pulley 12, the second movable pulley 15 and the second fixed pulley 16 in sequence and is connected with the traction mechanism, and the copper wire 18 is activated by the controller 19. The traction mechanism, the copper wire 18 drives the pay-off cylinder 2 to rotate, starts the hydraulic cylinder 8, and the hydraulic cylinder 8 drives the brake pad 6 to move downward through the piston rod 7, and generates friction with the brake disc 5 to control the rotation speed of the pay-off cylinder 2, and then Control the pay-off speed of copper wire 18, pay-off cylinder 2 has certain width, start rotating motor 10 by controller 19, and rotation motor 10 drives screw mandrel 9 to rotate, and then makes mobile frame 3 drive pay-off cylinder 2 to move laterally reciprocatingly, The copper wire 18 is always tangent to the first fixed pulley 11, ensuring that the copper wire 18 is in the same vertical plane as the first fixed pulley 11, the first movable pulley 12, the second movable pulley 15 and the second fixed pulley 16 and is tensioned , to ensure the tensioning effect; the stepper motor in the drive mechanism of the gear 14 is started by the controller 19, the stepper motor accurately controls the active angle of the gear 14, and then accurately controls the rotation angle of the gear 14, and the gear 14 drives the support frames 13 on both sides Moving up and down makes the first movable pulley 12 and the second movable pulley 15 move in the same direction and move in the opposite direction, and then adjust and accurately adjust the tension of the copper wire 18. The tension sensor can measure the tension of the copper wire 18.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN111807158A (en) * | 2018-12-21 | 2020-10-23 | 贵州航天南海科技有限责任公司 | Tensioning method of pay-off device |
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| CN112371738A (en) * | 2020-10-29 | 2021-02-19 | 衡阳市捷讯实业有限公司 | Damage-proof wire drawing device for manufacturing wires and cables |
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Granted publication date: 20171229 Termination date: 20200622 |