CN201997642U - Heating sheet winding machine - Google Patents
Heating sheet winding machine Download PDFInfo
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- CN201997642U CN201997642U CN2010206683150U CN201020668315U CN201997642U CN 201997642 U CN201997642 U CN 201997642U CN 2010206683150 U CN2010206683150 U CN 2010206683150U CN 201020668315 U CN201020668315 U CN 201020668315U CN 201997642 U CN201997642 U CN 201997642U
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- 238000004804 winding Methods 0.000 title claims abstract description 125
- 238000010438 heat treatment Methods 0.000 title claims description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 49
- 238000005485 electric heating Methods 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims description 18
- 238000010168 coupling process Methods 0.000 claims description 18
- 238000005859 coupling reaction Methods 0.000 claims description 18
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本实用新型涉及绕线设备技术领域,尤其涉及电热片绕线机。The utility model relates to the technical field of winding equipment, in particular to an electric heater winding machine.
背景技术:Background technique:
目前,绕线机广泛应用于各种线圈产品生产领域中。由于各种线圈产品的功能要求不同,使得绕线的种类多种多样,常见绕线机有全自动绕线机、半自动绕线机、环形绕线机、伺服精密绕线机和变压器绕线机等机种。但是,应用于电热片产品绕线的电热片绕线机的种类还不是很多,而在这些现有的电热片绕线机技术方案中都存在结构复杂,操作复杂,造价高,适应性狭窄等缺点,本实用型电热片绕线机结构简单,操作简洁,成本低,适用性广,刚好解决了这一问题,从而能够迅速的有效地投入到电热片的生产与制作中。At present, winding machines are widely used in the production fields of various coil products. Due to the different functional requirements of various coil products, there are various types of windings. Common winding machines include automatic winding machines, semi-automatic winding machines, ring winding machines, servo precision winding machines and transformer winding machines. And other models. However, there are not many types of heater winding machines applied to the winding of heater products, and in these existing technical solutions of heater winding machines, there are complex structures, complicated operations, high cost, and narrow adaptability, etc. Disadvantages: This practical electric heater winding machine has simple structure, simple operation, low cost and wide applicability, which just solves this problem, so that it can be quickly and effectively put into the production and production of electric heaters.
实用新型内容:Utility model content:
本实用新型的目的在于针对现有技术的不足而提供一种结构简单,操作简洁,成本低,适用性广的电热片绕线机。The purpose of the utility model is to provide an electric heater coil winding machine with simple structure, simple operation, low cost and wide applicability in view of the deficiencies of the prior art.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
电热片绕线机,它包括减速电机、皮带转动装置、传动轴、左绕线轴、右绕线轴、绕线密度调节传动装置、带动电热线左右滑动的滑动装置;所述减速电机驱动连接皮带转动装置,所述皮带转动装置驱动连接传动轴,所述传动轴同时驱动连接所述左绕线轴、右绕线轴和绕线密度调节传动装置,所述绕线密度调节传动装置驱动连接所述滑动装置;所述左绕线轴的右端设置有左夹具,所述右绕线轴的左端设置有右夹具,左夹具和右夹具对置。Electric heating sheet winding machine, it includes deceleration motor, belt rotating device, transmission shaft, left winding shaft, right winding shaft, winding density adjustment transmission device, sliding device that drives the heating wire to slide left and right; the deceleration motor drives the connecting belt to rotate device, the belt rotating device drives and connects the transmission shaft, and the transmission shaft simultaneously drives and connects the left winding shaft, the right winding shaft and the winding density adjustment transmission device, and the winding density adjustment transmission device drives and connects the sliding device ; The right end of the left winding shaft is provided with a left clamp, and the left end of the right winding shaft is provided with a right clamp, and the left clamp and the right clamp are opposite.
还包括机架,所述左绕线轴可左右移动地设置于所述机架。A frame is also included, and the left winding shaft is arranged on the frame so that it can move left and right.
还包括支撑板和支撑轴,所述左绕线轴穿设所述支撑板上部,支撑板下部穿设所述支撑轴,支撑轴设置于所述机架。It also includes a support plate and a support shaft, the left winding shaft passes through the upper part of the support plate, the support shaft passes through the lower part of the support plate, and the support shaft is arranged on the frame.
所述绕线密度调节传动装置包括两个锥形调节轮,其中一个锥形调节轮正向连接于传动轴的右端,另一个锥形调节轮反向连接于所述滑动装置,两个锥形调节轮之间连接有拉簧。The winding density adjustment transmission device includes two conical adjustment wheels, one of which is positively connected to the right end of the transmission shaft, and the other conical adjustment wheel is connected to the sliding device in reverse, and the two conical adjustment wheels An extension spring is connected between the regulating wheels.
所述两个锥形调节轮的外周面均开设有若干直径不相等的环形轨道。A plurality of annular tracks with unequal diameters are provided on the outer peripheral surfaces of the two conical adjustment wheels.
所述滑动装置包括滑块、螺杆和导向杆,滑块通过内螺纹与螺杆相配合,且滑块穿过所述导向杆,所述另一个锥形调节轮反向连接于所述螺杆的一端,所述滑块开设有线槽。The sliding device includes a slide block, a screw rod and a guide rod, the slide block matches the screw rod through an internal thread, and the slide block passes through the guide rod, and the other tapered adjustment wheel is reversely connected to one end of the screw rod , the slider is provided with wire slots.
所述皮带转动装置包括V型皮带、第一皮带联轴器和第二皮带联轴器,所述减速电机连接所述第一皮带联轴器,所述第二皮带联轴器连接传动轴的左端,V型皮带连接于第一皮带联轴器和第二皮带联轴器之间。The belt rotating device includes a V-belt, a first belt coupling and a second belt coupling, the reduction motor is connected to the first belt coupling, and the second belt coupling is connected to the drive shaft At the left end, a V-belt is connected between the first belt coupling and the second belt coupling.
所述传动轴的左端和右端均设置有相同规格的第一齿轮,所述左绕线轴的左端和右绕线轴的右端均设有相同规格的第二齿轮,传动轴左端的第一齿轮与左绕线轴左端的第二齿轮啮合,传动轴右端的第一齿轮与右绕线轴右端的第二齿轮啮合。The left end and the right end of the transmission shaft are all provided with the first gear of the same specification, the left end of the left winding shaft and the right end of the right winding shaft are provided with the second gear of the same specification, the first gear at the left end of the transmission shaft is the same as the left The second gear at the left end of the bobbin is meshed, and the first gear at the right end of the drive shaft is meshed with the second gear at the right end of the right bobbin.
还包括用于控制减速电机开或停的脚踏开关,以及用于控制减速电机正转或反转的电控按钮。It also includes a foot switch for controlling the geared motor to start or stop, and an electric control button for controlling the geared motor to rotate forward or reverse.
还包括线圈和支撑杆,支撑杆安装于所述机架,所述线圈套设于所述支撑杆。It also includes a coil and a support rod, the support rod is installed on the frame, and the coil is sleeved on the support rod.
本实用新型有益效果为:本实用新型所述的电热片绕线机,它还包括减速电机、皮带转动装置、传动轴、左绕线轴、右绕线轴、绕线密度调节传动装置、带动电热线左右滑动的滑动装置;所述减速电机驱动连接皮带转动装置,所述皮带转动装置驱动连接传动轴,所述传动轴同时驱动连接所述左绕线轴、右绕线轴和绕线密度调节传动装置,所述绕线密度调节传动装置驱动连接所述滑动装置;所述左绕线轴的右端设置有左夹具,所述右绕线轴的左端设置有右夹具,左夹具和右夹具对置。采用上述结构的电热片绕线机,工作时,将电热片夹装于左夹具和右夹具,减速电机驱动皮带转动装置,皮带转动装置使传动轴转动,传动轴带动左绕线轴、右绕线轴和绕线密度调节传动装置动作,同时绕线密度调节传动装置带动滑动装置左右滑动,分别装设于左绕线轴和右绕线轴左夹具和右夹具带动电热片旋转,滑动装置带动电热线左右滑动并使得电热线卷绕于电热片,从而完成绕线。本实用新型所述的电热片绕线机具有结构简单,操作简洁,成本低,适用性广的优点。The beneficial effects of the utility model are: the electric heater winding machine described in the utility model also includes a geared motor, a belt rotating device, a transmission shaft, a left winding shaft, a right winding shaft, a winding density adjusting transmission device, and a driving heating wire A sliding device that slides left and right; the deceleration motor drives and connects a belt rotating device, and the belt rotating device drives and connects a transmission shaft, and the transmission shaft simultaneously drives and connects the left winding shaft, the right winding shaft and the winding density adjustment transmission device, The winding density adjustment transmission device drives and connects the sliding device; the right end of the left winding shaft is provided with a left clamp, and the left end of the right winding shaft is provided with a right clamp, and the left clamp and the right clamp are opposite. The electric heater winding machine with the above structure, when working, the electric heater is clamped on the left and right fixtures, the gear motor drives the belt rotating device, the belt rotating device rotates the transmission shaft, and the transmission shaft drives the left winding shaft and the right winding shaft And the winding density adjustment transmission device moves, and the winding density adjustment transmission device drives the sliding device to slide left and right, respectively installed on the left winding shaft and the right winding shaft. The left and right clamps drive the electric heater to rotate, and the sliding device drives the heating wire to slide left and right. And the electric heating wire is wound around the electric heating sheet, thereby completing the winding. The electric heater wire winding machine described in the utility model has the advantages of simple structure, simple operation, low cost and wide applicability.
附图说明:Description of drawings:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的另一视角结构示意图;Fig. 2 is another perspective structure schematic diagram of the utility model;
图3是本实用新型的主视图。Fig. 3 is the front view of the utility model.
具体实施方式:Detailed ways:
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1至图3所示,本实用新型所述电热片绕线机,它包括减速电机3、皮带转动装置7、传动轴10、左绕线轴17、右绕线轴18、绕线密度调节传动装置、带动电热线左右滑动的滑动装置;所述减速电机3驱动连接皮带转动装置7,所述皮带转动装置7驱动连接传动轴10,所述传动轴10同时驱动连接所述左绕线轴17、右绕线轴18和绕线密度调节传动装置,所述绕线密度调节传动装置驱动连接所述滑动装置;所述左绕线轴17的右端设置有左夹具,所述右绕线轴18的左端设置有右夹具,左夹具和右夹具对置形成夹具。可以调节或者更换夹具,一般普通电热片的夹具为厚度为5mm的铁片,通过小螺丝来固定夹具的后端,夹具的前端用来夹住电热片,所以可以适用于大部分普通的电热片,对于圆柱型电热片则可更换为另一种圆柱型夹具,其原理相似。左夹具和右夹具可以拆卸。As shown in Figures 1 to 3, the electric heater coil winding machine described in the utility model includes a geared
进一步的,所述滑动装置包括滑块19、螺杆20和导向杆21,滑块19通过内螺纹与螺杆20相配合,且滑块19穿过所述导向杆21,所述另一个锥形调节轮13反向连接于所述螺杆20的一端,所述滑块19开设有线槽。螺杆20的径向转动使滑块19左右移动,滑块19块上刻有深度为4mm的线槽,其作用是使电热线穿过线槽均匀地绕在电热片上,同时还可对电热线起固定位置的作用,使电热线垂直地绕在电热片上。Further, the sliding device includes a
进一步的,所述绕线密度调节传动装置包括两个锥形调节轮13,其中一个锥形调节轮13正向连接于传动轴10的右端,另一个锥形调节轮13反向连接于所述滑动装置,两个锥形调节轮13之间连接有拉簧14。优选的,所述两个锥形调节轮13的外周面均开设有若干直径不相等的环形轨道。通过锥形调节轮13与拉簧14可以调节绕线的疏密度,即调节线与线之间的距离,由于锥形调节轮13是锥形的,它上面有不同直径的环形轨道,而且两个锥形调节轮13安装的方向相反,所以可以将拉簧14置于不同直径的轨道上来调节螺杆20的转速。当拉簧14置于上方一个锥形调节轮13上的小直径环形轨道上,另一端置于下方一个锥形调节轮13上的大直径环形轨道上,螺杆20将以低速转动,那么绕线比较密集;当拉簧14置于上方一个锥形调节轮13上的大直径环形轨道上,另一端置于下方一个锥形调节轮13上的小直径环形轨道上,螺杆20将以高速转动,那么绕线比较稀疏。Further, the winding density adjustment transmission device includes two
进一步的,所述皮带转动装置7包括V型皮带6、第一皮带联轴器5和第二皮带联轴器7,所述减速电机3连接所述第一皮带联轴器5,所述第二皮带联轴器7连接传动轴10的左端,V型皮带6连接于第一皮带联轴器5和第二皮带联轴器7之间。Further, the
进一步的,所述传动轴10的左端和右端均设置有相同规格的第一齿轮8,所述左绕线轴17的左端和右绕线轴18的右端均设有相同规格的第二齿轮9,传动轴10左端的第一齿轮8与左绕线轴17左端的第二齿轮9啮合,传动轴10右端的第一齿轮8与右绕线轴18右端的第二齿轮9啮合。要求两个第二齿轮9规格相同,目的是可以保证左绕线轴17与右绕线轴18具有相同的转速以及转率。Further, the left end and the right end of the transmission shaft 10 are provided with the
作为优选的实施方式,所述电热片绕线机还包括机架4,所述左绕线轴17可左右移动地设置于所述机架4。具体的,所述电热片绕线机还包括支撑板16和支撑轴22,所述左绕线轴17穿设所述支撑板16上部,支撑板16下部穿设所述支撑轴22,支撑轴22设置于所述机架4。该结构可以根据电热片的长度来调节的夹具,当电热片较长时,可以通过调节使左绕线轴17向左移动,到适当位置后固定即可。左绕线轴17与第二齿轮9通过长键配合,所以调节左绕线轴17时对传动无影响。As a preferred embodiment, the heating plate winding machine further includes a
作为优选的实施方式,所述电热片绕线机还包括用于控制减速电机3开或停的脚踏开关1,以及用于控制减速电机3正转或反转的电控按钮。工作时,通过脚踏开关1控制电热片绕线机的开始和停止,通过电控按钮控制减速电机3的正转与反转,在绕线时,踩下脚踏开关1,减速电机3正转,滑块19向左运动,即绕线的方向是由右向左,当绕线到电热片的合适位置时,向右扭转电控箱的按钮,电机即反转,滑块19向右运动,即绕线的方向使由左向右,如此循环,绕线完成。As a preferred embodiment, the heating sheet winding machine also includes a
作为优选的实施方式,所述电热片绕线机还包括线圈11和支撑杆12,支撑杆12安装于所述机架4,所述线圈11套设于所述支撑杆12,由人工控制线圈11滑动的速度。As a preferred embodiment, the heating sheet winding machine also includes a
综上所述,本实用新型所述电热片绕线机的工作原来是:先将左绕线轴17向左移动到适当位置,再将要绕线的电热片固定在左夹具和右夹具之间,把线圈11穿到支撑杆12上,再把金属线穿过滑块19的线槽接到电热片的一端并打结固定好,然后接通机器主电源,打开电控箱的电源开关,绕线开始,先踩下脚踏开关1,把电控箱的旋转钮打到左边,减速电机3开始正转,此时电热片在左绕线轴17、右绕线轴18的带动下转动,滑块19在螺杆20的带动下向左运动,绕线的方向是从右至左,当金属线绕到电热片的另一端时,将电控箱里的旋转钮打到右边,减速电机3开始反转,绕线的方向从左至右,如此循环,完成绕线。在一个电热片绕制完毕后,先踩下脚踏开关1,机器停止,更换电热片,再次按照顺序完成绕线。To sum up, the work of the heater winding machine described in the utility model is as follows: first move the left
本实用新型所述电热片绕线机,利用两对齿轮使传动轴10与螺杆20做径向转动,利用螺杆20与滑块19的螺纹配合使滑块19做轴向移动,利用拉簧14与锥形调节轮13来调节滑块19移动的速度,整个传动的装置简洁明了,操作方法简单,容易让操作者掌握,同时使其造价较低,其可以更换的夹具使其适用性广泛。使用脚踏开关1控制减速电机3的开启与停止,可以使操作员与机器之间的配合更协调,通过调节左绕线轴17来调节左夹具和右夹具之间的距离,可以适用于多种不同长度的电热片。通过将拉簧14装在锥形调节轮13上不同直径的环形轨道上可以调节电热丝的疏密程度。通过改变夹具的类型,可以适用于不同形状的电热片,使其适用性广。其组装的零部件都比较常见,组装的方法简单,结构简洁,使其成本较低。The electric heater winding machine described in the utility model uses two pairs of gears to make the transmission shaft 10 and the
以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the utility model patent application scope are all included in the utility model patent application scope .
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| CN2010206683150U CN201997642U (en) | 2010-12-17 | 2010-12-17 | Heating sheet winding machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102693797A (en) * | 2012-06-01 | 2012-09-26 | 张家港市泓溢电源科技有限公司 | Wire winding device of special resistance plate |
| CN103010821A (en) * | 2012-12-19 | 2013-04-03 | 青岛市琴岛电器有限公司 | Heating wire-coiling device |
| CN105047341A (en) * | 2014-12-03 | 2015-11-11 | 成都虹腾科技有限公司 | Resistor winding machine used screening device with guide groove |
| CN106734752A (en) * | 2016-12-19 | 2017-05-31 | 中铁隆昌铁路器材有限公司 | A kind of metalwork load coil coiling device |
| KR20170136031A (en) * | 2016-05-30 | 2017-12-11 | 이신영 | Spring molding equipment |
| CN110381616A (en) * | 2019-06-28 | 2019-10-25 | 长沙五七一二飞机工业有限责任公司 | A kind of heating glass resistor filament winding net machine |
| CN111463975A (en) * | 2020-04-08 | 2020-07-28 | 六安强力电机有限公司 | Automatic coil winding system for motor production |
| CN114378506A (en) * | 2021-09-15 | 2022-04-22 | 爱哈德电器元件(淮安)有限公司 | Heating member of coffee machine is around pipe and is helped welding apparatus for producing |
-
2010
- 2010-12-17 CN CN2010206683150U patent/CN201997642U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102693797A (en) * | 2012-06-01 | 2012-09-26 | 张家港市泓溢电源科技有限公司 | Wire winding device of special resistance plate |
| CN102693797B (en) * | 2012-06-01 | 2015-09-30 | 张家港市泓溢电源科技有限公司 | The Winder of special resistance plate |
| CN103010821A (en) * | 2012-12-19 | 2013-04-03 | 青岛市琴岛电器有限公司 | Heating wire-coiling device |
| CN105047341A (en) * | 2014-12-03 | 2015-11-11 | 成都虹腾科技有限公司 | Resistor winding machine used screening device with guide groove |
| KR20170136031A (en) * | 2016-05-30 | 2017-12-11 | 이신영 | Spring molding equipment |
| KR101951077B1 (en) | 2016-05-30 | 2019-02-21 | 이신영 | Spring molding equipment |
| CN106734752A (en) * | 2016-12-19 | 2017-05-31 | 中铁隆昌铁路器材有限公司 | A kind of metalwork load coil coiling device |
| CN110381616A (en) * | 2019-06-28 | 2019-10-25 | 长沙五七一二飞机工业有限责任公司 | A kind of heating glass resistor filament winding net machine |
| CN110381616B (en) * | 2019-06-28 | 2022-06-07 | 长沙五七一二飞机工业有限责任公司 | Heating glass resistance wire net winding machine |
| CN111463975A (en) * | 2020-04-08 | 2020-07-28 | 六安强力电机有限公司 | Automatic coil winding system for motor production |
| CN111463975B (en) * | 2020-04-08 | 2021-02-19 | 六安强力电机有限公司 | Automatic coil winding system for motor production |
| CN114378506A (en) * | 2021-09-15 | 2022-04-22 | 爱哈德电器元件(淮安)有限公司 | Heating member of coffee machine is around pipe and is helped welding apparatus for producing |
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