CN206296305U - A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet - Google Patents
A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet Download PDFInfo
- Publication number
- CN206296305U CN206296305U CN201621408985.2U CN201621408985U CN206296305U CN 206296305 U CN206296305 U CN 206296305U CN 201621408985 U CN201621408985 U CN 201621408985U CN 206296305 U CN206296305 U CN 206296305U
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- Prior art keywords
- bearing seat
- support
- roll
- tension
- regulator
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 33
- 239000010949 copper Substances 0.000 title claims abstract description 33
- 238000003466 welding Methods 0.000 title claims abstract description 22
- 238000003490 calendering Methods 0.000 title claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000002459 sustained effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Paper (AREA)
Abstract
The utility model discloses a kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet, belongs to photovoltaic welding belt processing technique field, including support, it is characterised in that：Some calenders, laser width gage and tension-regulator are disposed with the support, the tension-regulator left and right sides is equipped with support pulley；The calender includes frame, frame left and right sides bottom is respectively equipped with first bearing seat and second bearing seat, first roll is provided between the first bearing seat and second bearing seat, the first bearing seat and second bearing seat top are respectively equipped with 3rd bearing seat and fourth bearing seat, and second roll is provided between the 3rd bearing seat and fourth bearing seat.The utility model effectively can carry out multiple extrusion process for copper strips, preferably be rolled for copper strips, improve the effect of processing, and the copper strips of corresponding requirements is met to obtain.
Description
Technical field
The utility model discloses a kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet, belongs to photovoltaic welding belt
Processing technique field.
Background technology
At present, photovoltaic welding belt is also known as tin-coated copper strip or applies tin copper strips, and point convergent belt and mutual latticing are applied to photovoltaic module electricity
The connection of pond piece.The uniformity of welding width is the important parameter of welding quality, if welding uniformity is not high, cell piece
Can show money or valuables one carries unintentionally, influence component facade.Photovoltaic welding belt rolls machined by welding, and welding calender is a kind of production line
Fast high intensity, high precision apparatus, design welding calender be for the satisfactory product of the quality of production at high speeds,
Reach highest economy and optimal use value.Copper strips is only once rolled, and precision cannot be controlled accurately, is easily occurred
Error.Accordingly, it would be desirable to improve existing calender, many calenders are combined, gradual processing is carried out to copper strips, with
To the copper strips for meeting processing request.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, there is provided one kind can be carried out effectively for copper strips
Multiple extrusion process, is preferably rolled for copper strips, improves the effect of processing, meets the photovoltaic welding belt of different processing requests
The continuous calendering device of convergent belt special purpose copper bandlet.
To achieve the above object, the utility model provides following technical scheme to realize：
A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet, including support, set successively on the support
Some calenders, laser width gage and tension-regulator are equipped with, the tension-regulator left and right sides is equipped with support pulley；
The calender includes frame, and frame left and right sides bottom is respectively equipped with first bearing seat and second bearing seat, described the
First roll is provided between one bearing block and second bearing seat, the first roll centre position is provided with the first rotary shaft, described
First rotary shaft is set through first bearing seat and second bearing seat；The first bearing seat and second bearing seat top set respectively
There are 3rd bearing seat and fourth bearing seat, second roll, described second are provided between the 3rd bearing seat and fourth bearing seat
Roll centre position is provided with the second rotary shaft, and second rotary shaft is set through 3rd bearing seat and fourth bearing seat；It is described
Upper rack left side is provided with worm screw, and the worm screw front end is connected with handle wheel, and the worm screw rear end is connected with driven flywheel, described
Upper rack front end is provided with support base, and the worm screw is set through support base；The worm screw right side is provided with the first worm gear and second
Worm gear, first worm gear and the second worm gear bottom are respectively connected with stud, and the upper rack is provided with fixing nut, the stud
Set through fixing nut, the stud lower thread is connected to 3rd bearing seat and fourth bearing seat upper position；The machine
Frame upper right is provided with motor, and the motor rear end is connected with motor shaft, and the motor shaft rear end is connected with active flywheel, described
Transmission belt is provided between active flywheel and driven flywheel；The tension-regulator includes the first support block and the second support block, institute
State the first support block and be arranged on the second support block top position, the first support block top left and right sides is respectively connected with support
Bar, the post upper is connected with the first support block bottom, and cunning is provided between first support block and the second support block
Block, the support bar is set through sliding block, and the slip front is provided with guide pulley, and the first support block top is provided with hydraulic pressure
Cylinder, the cylinder lower is connected with piston rod, and the piston-rod lower end is connected with sliding block top.
As preferred：The quantity of the calender, laser width gage and tension-regulator is at least 3.
As preferred：The support pulley of the tension-regulator both sides is in sustained height.
First bearing seat and second bearing seat in the specific implementation, are fixed on frame left and right sides bottom by the device, from
And the position of first roll is fixed.Stud lower thread is connected to 3rd bearing seat and fourth bearing seat upper position,
Drive stud to rotate by the rotation of the first worm gear and the second worm gear, the position of 3rd bearing seat and fourth bearing seat can be adjusted
Put, so as to adjust the position of second roll.In regulation, the power outlet being connected with motor switches on power, and motor is obtained electric fortune
OK, motor drives active flywheel turns using motor shaft.Active flywheel drives driven flywheel turns, driven flywheel using transmission belt
Worm screw is driven to rotate again.It is driven using worm screw and the first worm gear, the cooperation of the second worm gear, the rotary motion of worm screw is changed
Into the rotation of stud, so as to drive 3rd bearing seat to move up and down, the coarse adjustment to second roll position is completed.Motor is closed, is used
Hand catches handle wheel to be rotated, and handle wheel drives worm screw to rotate, the position of regulation 3rd bearing seat and fourth bearing seat, by the
The regulation of two rolls makes the distance between first roll and second roll meet corresponding processing request to suitable height, so that
Complete the fine setting to second roll position.First rotary shaft and the second rotary shaft are connected with external driver device and are rotated, the
One roll and second roll start to rotate, and copper strips is extruded.The distance between first roll and second roll are along copper strips
Direction of advance reduce successively, it is final to obtain the copper strips for meeting respective thickness requirement so as to repeatedly being extruded copper strips.Utilize
Laser width gage is measured to the width after extruding, can in real time understand the state of copper strips, can be in time when there is error
It is adjusted.Stretched using hydraulic cylinder control piston rod, piston rod band movable slider is moved on support bar, regulation guide pulley
Highly, copper strips is made to keep good rate of tension.
Brief description of the drawings
Fig. 1 is the structural representation of the continuous calendering device of the utility model photovoltaic welding belt convergent belt special purpose copper bandlet；
Fig. 2 is the structural representation of calender in Fig. 1；
Fig. 3 is the side view of calender in Fig. 1；
Fig. 4 is the top view of calender in Fig. 1；
Fig. 5 is the structural representation of tension-regulator in Fig. 1.
Reference：1st, support；2nd, calender；3rd, laser width gage；4th, tension-regulator；5th, frame；6th, stud；7th, it is solid
Determine nut；8th, handle wheel；9th, 3rd bearing seat；10th, the first worm gear；11st, motor；12nd, first bearing seat；13rd, driven flywheel；
14th, second roll；15th, first roll；16th, second bearing seat；17th, the first rotary shaft；18th, the second rotary shaft；19th, fourth bearing
Seat；20th, support base；21st, worm screw；22nd, the second worm gear；23rd, transmission belt；24th, motor shaft；25th, active flywheel；26th, hydraulic cylinder；
27th, the first support block；28th, the second support block；29th, support bar；30th, piston rod；31st, sliding block；32nd, guide pulley；33rd, support is slided
Wheel.
Specific embodiment
The shown continuous calendering to a kind of photovoltaic welding belt convergent belt special purpose copper bandlet of the utility model is filled below in conjunction with the accompanying drawings
Put and be further described.
As shown in Figure 1, Figure 2, the continuous calendering device of the photovoltaic welding belt convergent belt special purpose copper bandlet shown in Fig. 3, Fig. 4, Fig. 5, bag
Include support 1, it is characterised in that：Some calenders 2, laser width gage 3 and tension-regulator 4 are disposed with support 1,
The tight left and right sides of adjuster 4 is equipped with support pulley 33；The calender 2 includes frame 5, the left and right sides bottom of frame 5 difference
First bearing seat 12 and second bearing seat 16 are provided with, first roll 15 are provided between first bearing seat 12 and second bearing seat 16,
The centre position of first roll 15 is provided with the first rotary shaft 17, and the first rotary shaft 17 passes through first bearing seat 12 and second bearing seat 16
Set；First bearing seat 12 and the top of second bearing seat 16 are respectively equipped with 3rd bearing seat 9 and fourth bearing seat 19,3rd bearing
Second roll 14 is provided between seat 9 and fourth bearing seat 19, the centre position of second roll 14 is provided with the second rotary shaft 18, the second rotation
Rotating shaft 18 is set through 3rd bearing seat 9 and fourth bearing seat 19；The upper left-hand of frame 5 is provided with worm screw 21, and the front end of worm screw 21 connects
Handle wheel 8 is connected to, the rear end of worm screw 21 is connected with driven flywheel 13, and the top front end of frame 5 is provided with support base 20, and worm screw 21 passes through branch
Support seat 20 is set；The right side of worm screw 21 is provided with the first worm gear 10 and the second worm gear 22, and the first worm gear 10 and the bottom of the second worm gear 22 are equal
Stud 6 is connected with, the top of frame 5 is provided with fixing nut 7, and stud 6 is set through fixing nut 7, and the lower thread of stud 6 is connected to
3rd bearing seat 9 and fourth bearing 19 upper positions of seat；The upper right of frame 5 is provided with motor 11, and the rear end of motor 11 is connected with electricity
Arbor 24, the rear end of motor shaft 24 is connected with active flywheel 25, and transmission belt 23 is provided between active flywheel 25 and driven flywheel 13；
Tight adjuster 4 includes the first support block 27 and the second support block 28, and the first support block 27 is arranged on the upper position of the second support block 28
Put, the top left and right sides of the first support block 27 is respectively connected with support bar 29, the upper end of support bar 29 and the bottom phase of the first support block 27
Connection, is provided with sliding block 31 between the first support block 27 and the second support block 28, support bar 29 is set through sliding block 31, before sliding block 31
End is provided with guide pulley 32；The top of first support block 27 is provided with hydraulic cylinder 26, and the bottom of hydraulic cylinder 26 is connected with piston rod 30, piston
The lower end of bar 30 is connected with the top of sliding block 31.The quantity of described calender 2, laser width gage 3 and tension-regulator 4 is at least
3.The support pulley 33 of the both sides of tension-regulator 4 is in sustained height.
The device in the specific implementation, first bearing seat 12 and second bearing seat 16 is fixed under the left and right sides of frame 5
Portion, so as to the position to first roll 15 is fixed.The lower thread of stud 6 is connected to 3rd bearing seat 9 and fourth bearing seat
19 upper positions, drive stud 6 to rotate by the rotation of the first worm gear 10 and the second worm gear 22, can adjust 3rd bearing seat
9 and fourth bearing seat 19 position, so as to adjust the position of second roll 14.In regulation, the power supply being connected with motor 11 is inserted
Seat switches on power, and motor 11 is obtained electric operation, and motor 11 drives active flywheel 25 to rotate using motor shaft 24.The profit of active flywheel 25
Driven flywheel 13 is driven to rotate with transmission belt 23, driven flywheel 13 drives worm screw 21 to rotate again.Using the worm gear of worm screw 21 and first
10th, the cooperation of the second worm gear 22 is driven, and the rotary motion of worm screw 21 is converted into the rotation of stud 6, so as to drive the 3rd
Bearing block 9 is moved up and down, and completes the coarse adjustment to the position of second roll 14.Motor 11 is closed, 8 turns of handle wheel is held
Dynamic, handle wheel 8 drives worm screw 21 to rotate, the position of regulation 3rd bearing seat 9 and fourth bearing seat 19, and second roll 14 is adjusted
To suitable height, the distance between second roll 14 and first roll 15 is set to meet corresponding processing request, so as to complete right
The fine setting of the position of second roll 14.First rotary shaft 17 and the second rotary shaft 18 are connected with external driver device and are rotated, the
Two rolls 14 and first roll 15 start to rotate, and copper strips is extruded.The distance between second roll 14 and first roll 15
Reduced successively along the direction of advance of copper strips, so as to repeatedly be extruded copper strips, final acquisition meets respective thickness requirement
Copper strips.Measured using the width after 3 pairs of extruding of laser width gage, the state of copper strips can be in real time understood, when there is error
Can be adjusted in time.Stretched using the control piston rod 30 of hydraulic cylinder 26, piston rod 30 is with movable slider 31 in support bar 29
Upper movement, adjusts the height of guide pulley 32, copper strips is kept good rate of tension.
The above is only preferred embodiment of the present utility model, and protection domain of the present utility model is not limited merely to
Above-described embodiment, all technical schemes belonged under the utility model thinking belong to protection domain of the present utility model.Should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (3)
1. a kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet, including support, it is characterised in that：The support
On be disposed with some calenders, laser width gage and tension-regulator, the tension-regulator left and right sides is equipped with branch
Support pulley；The calender includes frame, and frame left and right sides bottom is respectively equipped with first bearing seat and second bearing seat,
First roll is provided between the first bearing seat and second bearing seat, the first roll centre position is provided with the first rotation
Axle, first rotary shaft is set through first bearing seat and second bearing seat；In the first bearing seat and second bearing seat
Portion is respectively equipped with 3rd bearing seat and fourth bearing seat, and second roll is provided between the 3rd bearing seat and fourth bearing seat,
The second roll centre position is provided with the second rotary shaft, and second rotary shaft sets through 3rd bearing seat and fourth bearing seat
Put；The upper rack left side is provided with worm screw, and the worm screw front end is connected with handle wheel, and the worm screw rear end is connected with driven flying
Wheel, the upper rack front end is provided with support base, and the worm screw is set through support base；The worm screw right side is provided with the first worm gear
With the second worm gear, first worm gear and the second worm gear bottom are respectively connected with stud, and the upper rack is provided with fixing nut, institute
State stud to be set through fixing nut, the stud lower thread is connected to 3rd bearing seat and fourth bearing seat upper position；
The upper rack right side is provided with motor, and the motor rear end is connected with motor shaft, and the motor shaft rear end is connected with and actively flies
Wheel, transmission belt is provided between the active flywheel and driven flywheel；The tension-regulator includes the first support block and second
Bracer, first support block is arranged on the second support block top position, and the first support block top left and right sides is all connected with
There is support bar, the post upper is connected with the first support block bottom, between first support block and the second support block
Sliding block is provided with, the support bar is set through sliding block, and the slip front is provided with guide pulley, and the first support block top sets
There is hydraulic cylinder, the cylinder lower is connected with piston rod, and the piston-rod lower end is connected with sliding block top.
2. a kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet according to claim 1, its feature exists
In：The quantity of the calender, laser width gage and tension-regulator is at least 3.
3. a kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet according to claim 1, its feature exists
In：The support pulley of the tension-regulator both sides is in sustained height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621408985.2U CN206296305U (en) | 2016-12-21 | 2016-12-21 | A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621408985.2U CN206296305U (en) | 2016-12-21 | 2016-12-21 | A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206296305U true CN206296305U (en) | 2017-07-04 |
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ID=59214153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621408985.2U Active CN206296305U (en) | 2016-12-21 | 2016-12-21 | A kind of continuous calendering device of photovoltaic welding belt convergent belt special purpose copper bandlet |
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| Country | Link |
|---|---|
| CN (1) | CN206296305U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723086A (en) * | 2018-06-06 | 2018-11-02 | 句容建荣汽配有限公司 | Calender die-extracting device |
| CN114082784A (en) * | 2021-11-11 | 2022-02-25 | 太原理工大学 | A kind of self-adaptive device and rolling method for suppressing edge cracking of magnesium alloy sheet |
| CN115647030A (en) * | 2022-09-02 | 2023-01-31 | 常熟市铭奇金属制品有限公司 | Photovoltaic wire self-feedback high-precision calendering adjustment device |
-
2016
- 2016-12-21 CN CN201621408985.2U patent/CN206296305U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723086A (en) * | 2018-06-06 | 2018-11-02 | 句容建荣汽配有限公司 | Calender die-extracting device |
| CN114082784A (en) * | 2021-11-11 | 2022-02-25 | 太原理工大学 | A kind of self-adaptive device and rolling method for suppressing edge cracking of magnesium alloy sheet |
| CN115647030A (en) * | 2022-09-02 | 2023-01-31 | 常熟市铭奇金属制品有限公司 | Photovoltaic wire self-feedback high-precision calendering adjustment device |
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