CN208728577U - Multiple thread strands hardware spring wire winding device - Google Patents
Multiple thread strands hardware spring wire winding device Download PDFInfo
- Publication number
- CN208728577U CN208728577U CN201820956708.8U CN201820956708U CN208728577U CN 208728577 U CN208728577 U CN 208728577U CN 201820956708 U CN201820956708 U CN 201820956708U CN 208728577 U CN208728577 U CN 208728577U
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- wire
- strands
- module
- multiple thread
- coiling
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Abstract
The utility model provides a kind of multiple thread strands hardware spring wire winding device.The multiple thread strands hardware spring wire winding device includes line sending module, coiling module and main control module, the line sending module and the coiling module drop-over are arranged, the main control module is electrically connected with the coiling module and controls the working condition of the coiling module, the line sending module be capable of providing multiply it is disconnected from each other and be in tensioned state wire, the coiling module includes guide assembly, shaping axle and wire-winding unit, the wire-winding unit is electrically connected with the control module and is controlled motion state and can be slided along guide assembly by the main control module, multiply wire disconnected from each other can be wound in by the shaping axle of main control unit control rotation by the wire-winding unit.
Description
Technical field
The utility model relates to technical field of medical equipment, in particular to a kind of molding more for strands of metal wire coiling
Stock silk hardware spring wire winding device.
Background technique
With constantly improve for medical system, the demand of medical product is also more and more extensive, especially produces to special medical
The demand of product is more and more wider, and the form of the previous pure import of medical product is gradually manufactured at home, the equipment that it requires
Particularity is also more and more, so that automation equipment is more and more important, National Industrial is also pushed to develop industry of marching toward.Mesh
It is preceding to may require that the molding product of strands of metal wire coiling in medical industry, but the efficiency of the manufacturing equipment of the product at present
It is lower.
Therefore provide a kind of compact-sized and high production efficiency multiple thread strands hardware spring wire winding device very it is necessary to.
Utility model content
The main purpose of the utility model is just to provide a kind of multiple thread strands hardware spring wire winding device.
It is disconnected from each other and tighten to include the following steps: to transfer out multiply for a kind of method of the common coiling of strands of metal wire
Strands of metal wire;Strands of metal wire is kept to be in discrete state and be oriented to the strands of metal wire;Control wire-winding unit
Direction of travel, speed and the velocity of rotation for controlling shaping axle, both make in matching status, to obtain strands of metal wire
Contact with each other and do not overlap or intersect around the single layer multi-strand wire coiling product made.
Preferably, the wire disconnected from each other using line sending module output multiply, the line sending module includes multiple groups line sending
Tensioner, so that every wire of output be kept to be in tensioned state.
Preferably, strands of metal wire is oriented to using the first seal wire portion and the second seal wire portion, and described first leads
Silk portion and second seal wire portion include multiple thread eyes, and strands of metal wire passes through the first seal wire portion and the second seal wire portion respectively
Multiple thread eyes transmitted.
Preferably, the strands of metal wire that line sending module can export, and the strands of metal wire of line sending module output
First pass around line pressing portion, line pressing portion for being limited to strands of metal wire, thus prevent strands of metal wire cross one another or
Overlapping.
Preferably, by the strands of metal wire proper alignment in the first seal wire portion and the second seal wire portion on Wire Wheel.
Preferably, the bobbin winder device includes support plate, and the line pressing portion and the winding section are set to the support plate
Upper surface, so that the line pressing portion and the winding section being capable of associated movements.
Preferably, further include CCD, the angle between strands of metal wire and the shaping axle can be monitored by CCD, and
The movement speed of coiling module is controlled according to detection information, and is matched with the velocity of rotation of shaping axle.
Preferably, it after obtaining single-layer metal wrapping wire product, controls the wire-winding unit and is driven in the reverse direction, so as to
The metal wrapping wire product of multilayer is obtained, the specific number of plies can be set as needed corresponding reciprocal time.
The method production efficiency with higher of the common coiling of stock wire provided by the utility model, and use this method
The strands of metal wire coiling stable product quality produced, can additionally be adjusted according to actual needs.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings, in which:
Fig. 1 is the structural scheme of mechanism of multiple thread strands hardware spring wire winding device provided by the utility model.
Fig. 2 is the structural schematic diagram of the line sending module of multiple thread strands hardware spring wire winding device shown in Fig. 1.
Fig. 3 is the structural schematic diagram of the coiling module of multiple thread strands hardware spring wire winding device shown in Fig. 1.
Fig. 4 is the structural schematic diagram of another angle of coiling module shown in Fig. 3.
Fig. 5 is the structural schematic diagram of the wire-winding unit of coiling module shown in Fig. 3.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
Referring to Fig. 1, being the structural scheme of mechanism of multiple thread strands hardware spring wire winding device provided by the utility model.It is described more
Stock silk hardware spring wire winding device 100 includes line sending module 10, coiling module 20 and main control module 30.The line sending module
10 connect with the coiling module 20.The main control module 30 is electrically connected with the coiling module 20.It is appreciated that described more
Stock silk hardware spring wire winding device is used to carrying out strands of metal wire into common coiling to form multiple thread strands spring.
Fig. 2 is please referred to, the line sending module 10 includes pedestal 11, defeated line component 12 and defeated lane controller 13.It is described
Defeated line component 12 is set on the pedestal 11, and the defeated lane controller 13 is electrically connected with the defeated line component 12 and controls institute
State the working condition of defeated lane controller 13.
The pedestal 11 is the pedestal of the defeated line component 12, inside may include accommodating space to place some correlations
Article.The top of the pedestal 11 includes operation plane for placing defeated line component 12 and defeated lane controller 13.
The defeated line component 12 is for conveying a wire to the coiling module 20.In the present embodiment, described
The number of defeated line component 12 be it is multiple, the multiple defeated line component 12 is all set in the operation plane of the pedestal 11.Further
Ground, the number of the multiple defeated line component 12 are 12, and 12 defeated line components 12 are arranged in two rows, and correspondence is set two-by-two
It sets, the defeated line component 12 of two rows linearly setting.For the convenience of description, by the orientation of the multiple defeated line component 12
It is named as first direction.The defeated line component 12 includes fixing clamp 121, fixed strip 122 and line sending tensioner 123.
The fixed frame 121 is used to store wire or place the device of storage wire, to carry out to wire
Limit, is no longer repeated herein.
The fixed strip 122 is connect with the edge of the operation plane, and extends the operation plane.The fixation
Item 122 send tensioner 123 to connect with described, so that can be separated by a distance before two rows of defeated line components 12.
Further, the extending direction of the fixed strip 122 is named as second direction.In the present embodiment, the second direction with
The first direction is vertical.
The line sending tensioner 123 can carry out tensioning operation to wire, and the wire made keeps scheduled tension, from
And the wire made is able to maintain the state tightened.
The defeated lane controller 13 is electrically connected with the fixing clamp 121 and can control the movement shape of the fixed frame 121
State.The defeated lane controller 13 can carry out speed adjustment according to actual needs, to determine the rotation speed of the fixing clamp 121
Degree.In other words, the defeated lane controller 13 can determine the output speed of wire, to guarantee the multiple thread strands hardware
The smooth operation of spring wire winding device 100.
In the present embodiment, the wire is steel wire.In other embodiments, the wire can be copper
The wire of other types such as silk or aluminium wire, the utility model do not limit this.Please refer to Fig. 3-Fig. 5, the coiling
Module 20 includes coiling modular substrate 21, guide assembly 22, molding assembly 23 and wire-winding unit 24.The guide assembly 22 is arranged
In 21 top of pedestal, the wire-winding unit 24 is connect with the guide assembly 22, and can be slided along guide assembly 22.Separately
Outside, the molding assembly 23 is set to the top of the coiling modular substrate 21.
The coiling modular substrate 21 is the pedestal of the coiling module 50, and top has working face.In this implementation
In mode, there is accommodating space inside the coiling modular substrate 21, some articles can be placed.
The guide assembly 22 is set to 21 top of coiling modular substrate, and arranges along first direction.It is described to lead
Rail assembly 22 includes the driving section 221 at middle part and the limiting section 222 for being set to 221 both ends of wire portion.The driving section
221 are set to the middle part of described two limiting sections 222, and three arranges along first direction.In the present embodiment, the transmission
Portion 221 is screw rod.
The molding assembly 23 includes first servo motor 231, driving gear component 232, transmission shaft 233, fixed part
234, shaping axle 235 and the second servo motor 236.The first servo motor 231 is connect with the driving gear component 232.
The driving gear component 232 is connect with the transmission shaft 233.The fixed part 234 is used for the driving gear component
232 are limited.235 both ends of shaping axle are connect with the driving gear component 232 respectively.
The driving gear component 232 includes the first transmission gear 2321 and the second transmission gear 2322.Described first passes
Moving gear 2321 is oppositely arranged with second transmission gear 2322.
The first servo motor 231 is connect with first transmission gear 2321, and described first can be driven to pass
Moving gear 2322 rotates.First transmission gear 2321 is connect with the first servo motor 231, and is watched by described first
It takes motor 231 and drives rotation.In addition, first transmission gear 2322 is connect with one end of the transmission shaft 233, and can
The transmission shaft 233 is driven to rotate.In the present embodiment, first transmission gear 2322 and first transmission shaft 233
It is connected by belt, in other embodiments, first transmission gear 2322 and first transmission shaft 233 can be with
It is connected by modes such as chain or gears.The other end of first transmission shaft 233 and second transmission gear 2322 connect
It connects;Similarly, the transmission shaft 233 can be connected with second transmission gear 2322 by belt, chain or gear manner
It connects, the utility model does not limit this.Preferably, the transmission shaft 233 passes through belt with second transmission gear 2322
Connection.It is appreciated that first transmission gear 2321 and second transmission gear 2322 are kept in normal operation
It rotates synchronously.
First transmission gear 2321 and second transmission gear 2322 are connect with the driving section 221 respectively.Into
One step, the shaping axle 235 are arranged along first direction, and with first transmission gear 2321 and second driving cog
Wheel 2322 is arranged coaxially.The shaping axle 235 can be in first transmission gear 2321 and second transmission gear
It is rotated in 2322 drive, and the shaping axle 235 can be rotated in rotation process around the central axis of itself.
In other words, 235 eccentric rotary will not substantially occur for the shaping axle 235 during rotation.In addition, the shaping axle
235 can disassemble, and the utility model does not limit this.
Second servo motor 236 connect with the driving section 221 and the driving section 221 can be driven to rotate.From
And the wire-winding unit 24 is driven to move along first direction.
The wire-winding unit 24 includes support plate 241, line pressing portion 242 and winding section 243.Wherein 242 He of line pressing portion
The winding section 243 is set to 241 upper surface of support plate.
The plate-like structure of the support plate 241, top planes are for carrying the line pressing portion 242 and the winding section
243, so as to guarantee that the line pressing portion 242 and the winding section 243 can be run simultaneously with the support plate 241.Institute
241 bottom of support plate is stated with sliding rail 2411, the sliding rail 2411 enables to the support plate 241 in the guide assembly 22
On along first direction slide.
The line pressing portion 242 is set to 241 upper surface of support plate.The line pressing portion 242 includes pushing away seat 2421 and pressure
Line plate 2422.The seat 2421 that pushes away connect with the tension disc 2422 and is able to drive the movement of tension disc 2422.It is described
It pushes away seat 2421 manual mode can be used and operated, so as to adjust the position of the tension disc 2422.The tension disc 242 with
The distance between described support plate 241, enable strands of metal wire be laid in the line pressing portion 242 and the support plate 24 it
Between.In other words, the distance between the tension disc 242 and the support plate 241 are substantially identical as the diameter of the wire,
So as to separate strands of metal wire, prevent from stacking.
The winding section 243 includes the first seal wire portion 2431, the second seal wire portion 2432, the first cylinder 2433, Wire Wheel
2434, the second cylinder 2435, auxiliary wheel 2436 and CCD2437.Wherein strands of metal wire is from after the outflow of 242 bottom of line pressing portion
The first seal wire portion 2431 can be entered directly into.First seal wire portion 2431 has multiple thread eyes, the multiple thread eye energy
It is enough that separation guidance is carried out to strands of metal wire.In the present embodiment, the number of the thread eye is 12.The multiply gold
Belong to and enter the second seal wire portion 2432 after silk is exported from first seal wire portion 2431, second seal wire portion 2432 equally has
There are multiple thread eyes.And the thread eye in second seal wire portion 2432 and the thread eye in first seal wire portion 2,433 one are a pair of
It should be arranged.First seal wire portion 2431 and the cooperation of first seal wire portion 2432 carry out separation limit to the strands of metal wire
Position, prevents strands of metal wire tangle up.
First cylinder 2433 is connect with the Wire Wheel 2434, can control the position of the Wire Wheel 2434.
In normal state, the Wire Wheel 2434 can by first cylinder 2433 adjust position and with the shaping axle 235
Connection.The thread eye in the strands of metal wire from second seal wire portion 2433 can abut the Wire Wheel after being pierced by, and
It can be assisted being transmitted by the reel 2434.
Second cylinder 2435 is connect with the auxiliary wheel 2436, and second cylinder 2435 is able to drive described auxiliary
Help 2436 movement of wheel.Under ordinary running condition, the auxiliary wheel 2436 can equally be attached to the shaping axle 235.
The CCD2437 is electrically connected with the main control module 30, and for detecting wire and the shaping axle 235
Between angle.The main control module 30 according to the information received to the motion state of second servo motor 236 into
Row adjustment, so that the movement speed of the wire-winding unit 24 and the velocity of rotation of the shaping axle 235 match, avoids
Occurs the problems such as gap and overlapping between strands of metal wire.
The main control module 30 distinguish the first servo motor 231, second servo motor 232 and
CCD2437 electrical connection, to finally determine the velocity of rotation of the shaping axle 235.In addition the main control module 30 also with institute
It states the first cylinder 2433 and second cylinder 2435 is electrically connected and controls first cylinder 2433 and second cylinder
2435 working condition, thus determine the working condition of first cylinder 2433 and second cylinder 2435, so as to adjust
The position of the Wire Wheel 2434 and the auxiliary wheel 2436.
In order to better understand the course of work of the multiple thread strands hardware spring wire winding device 100, below to described more
Stock silk hardware spring wire winding device 100 carries out whole description.
The line sending module 10 sends out multiply wire disconnected from each other and enters coiling module 20.Specifically, it enters
The line pressing portion 242 of the coiling module 20.The tension disc of the line pressing portion 242 limits strands of metal wire, to guarantee
Strands of metal wire is separated from each other without crossing one another or being overlapped.Then the strands of metal wire passes through described first respectively and leads
Multiple thread eyes in silk portion 2431, further the strands of metal wire passes through multiple seal wires in the second seal wire portion 2432 respectively
Hole, the strands of metal wire that then the multiple wire reaches on the Wire Wheel 2434 and the at this time Wire Wheel 2434 are mutual
It is in contact but without intersection or overlapping etc..Then the free end of the strands of metal wire is connect with the shaping axle 235.
The main control module 30 controls the first servo motor 231 and moves, to drive the driving gear component
232 and the transmission shaft 233 move, and then the shaping axle 235 is further driven to move.It is appreciated that the shaping axle
235 can rotate clockwise or rotate counterclockwise.Then the main control module 30 controls 231 turns of second servo motor
It is dynamic, to drive the wire-winding unit 24 to rotate and enable to the movement speed of the wire-winding unit 24 and the shaping axle
235 velocity of rotation matches, will be obtained after strands of metal wire coiling strands of metal wire contact with each other but without overlapping or
The product of intersection.Shaping axle is disassembled and obtains final product after extracting out from the product.
In addition, the multiple thread strands hardware spring wire winding device 100 is able to carry out multilayer wrapping wire.I.e. when coiling module 20 carries out
After complete wrapping wire operation, the main control module 30 can control the wire-winding unit 20 and carry out counter motion, while described in control
Shaping axle 235 in the same direction or counter motion, so that two layers wrapping wire product can be obtained, and each layer of metal coiling
Strands of metal wire between line equally contacts with each other and without overlapping or intersection.It is appreciated that the multiple thread strands hardware spring
Wire winding device 100 can carry out the multiply wrapping wire product of the number of plies required for coiling as needed.
It is appreciated that the moving distance of the wire-winding unit 24 in a first direction can be adjusted according to actual needs.
The utility model also provides a kind of method of common coiling of strands of metal wire, includes the following steps:
Firstly, transferring out the strands of metal wire that multiply is disconnected from each other and tightens;
The line sending module 10 have multiple groups line sending tensioner 123, thus guarantee transfer out every wire be in tighten
State.It is appreciated that the wire material can be selected according to specific needs.The wire in the present invention
For steel wire.
Secondly, strands of metal wire is kept to be in discrete state and be oriented to the strands of metal wire.
The strands of metal wire is each passed through multiple thread eyes and second seal wire portion 2432 in the first seal wire portion 2431
Multiple thread eyes, be then neatly arranged side by side in 2434 interior surface of Wire Wheel.
Then the travel speed of wire-winding unit and the velocity of rotation of shaping axle are controlled, makes the two in matching status, thus
Contacted with each other and do not overlap or intersect around the strands of metal wire product made.
Strands of metal wire by proper alignment side by side in 2434 interior surface of Wire Wheel is wound in the shaping axle 235
On.The travel speed of wire-winding unit and the velocity of rotation of shaping axle are controlled by master control device 30 in the process of coiling, thus
The product to be suited the requirements.
In addition, the utility model also provides a kind of method of multiply multilayer winding:
On the basis of step as above, coiling module is driven in the reverse direction, to obtain the metal wrapping wire product of multilayer.
The reciprocal time of the adjustable coiling module of the number of plies according to actual needs, to obtain needing the multiply wrapping wire five of the number of plies
Golden spring.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Using equivalent structure or equivalent flow shift made by the utility model description, it is directly or indirectly used in other correlations
Technical field is also included in the patent protection scope of the utility model.
Claims (9)
1. a kind of multiple thread strands hardware spring wire winding device, which is characterized in that including line sending module, coiling module and master control molding
Block, the line sending module and the coiling module drop-over are arranged, and the main control module is electrically connected and controls with the coiling module
Make the working condition of the coiling module, it is disconnected from each other and be in the metal of tensioned state that the line sending module is capable of providing multiply
Silk, the coiling module includes guide assembly, shaping axle and wire-winding unit, and the wire-winding unit is electrically connected with the control module
And it is controlled motion state and can be slided along guide assembly by the main control module, the wire-winding unit can be mutual by multiply
Mutually the wire of separation is wound in by the shaping axle of main control module control rotation.
2. multiple thread strands hardware spring wire winding device according to claim 1, which is characterized in that further include the first servo electricity
Machine, driving gear component and transmission shaft, the first servo motor are connect with the driving gear component, the driving gear set
Part respectively with the transmission axis connection and another driving gear component respectively with the molding axis connection and be able to drive
The shaping axle rotation, driving gear component are electrically connected with the main control unit and by the multiple thread strands hardware spring wrapping wires
Device controls motion state.
3. multiple thread strands hardware spring wire winding device according to claim 2, which is characterized in that the driving gear component packet
The first transmission gear and the second transmission gear are included, first transmission gear and second transmission gear connect with transmission shaft respectively
It connects.
4. multiple thread strands hardware spring wire winding device according to claim 1, which is characterized in that further include the second servo electricity
Machine, the guide assembly include driving section, and second servo motor is electrically connected with the main control module and can be by institute
Main control module control motion state is stated, the driving section connect with second servo motor and can be watched by described second
Motor driven rotation is taken, the wire-winding unit connect with the driving section and can be driven by the driving section and moves.
5. multiple thread strands hardware spring wire winding device according to claim 1, which is characterized in that the wire-winding unit include around
Line portion, the winding section include the first cylinder and Wire Wheel, first cylinder be electrically connected with the main control unit and with
The Wire Wheel connection, first cylinder can control the position of the Wire Wheel, and first cylinder can drive described
Wire Wheel is close or abuts shaping axle, the strands of metal wire that the Wire Wheel is used to export line sending module gold disconnected from each other
Belong to silk to be oriented to, and assists carrying out coiling molding.
6. multiple thread strands hardware spring wire winding device according to claim 1, which is characterized in that the wire is steel wire.
7. multiple thread strands hardware spring wire winding device according to claim 4, which is characterized in that the coiling module includes branch
Fagging, the support plate connect with the driving section and can be driven by the driving section, and can be reciprocal along the driving section
Movement.
8. multiple thread strands hardware spring wire winding device according to claim 7, which is characterized in that further include line pressing portion, crimping
Portion is set to the line pressing portion in the support plate and is used to limit strands of metal wire, to prevent strands of metal wire mutual
Intersect or is overlapped.
9. multiple thread strands hardware spring wire winding device according to claim 2, which is characterized in that it further include CCD, the CCD
It is connect with the main control unit, and the angle between strands of metal wire and the shaping axle can be monitored.
Priority Applications (1)
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CN201820956708.8U CN208728577U (en) | 2018-06-20 | 2018-06-20 | Multiple thread strands hardware spring wire winding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820956708.8U CN208728577U (en) | 2018-06-20 | 2018-06-20 | Multiple thread strands hardware spring wire winding device |
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CN208728577U true CN208728577U (en) | 2019-04-12 |
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ID=66024015
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CN201820956708.8U Active CN208728577U (en) | 2018-06-20 | 2018-06-20 | Multiple thread strands hardware spring wire winding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817287A (en) * | 2018-06-20 | 2018-11-16 | 东莞市杜氏诚发精密弹簧有限公司 | Multiple thread strands hardware spring wire winding device |
CN110270647A (en) * | 2019-06-24 | 2019-09-24 | 东莞市杜氏诚发精密弹簧有限公司 | A kind of spring filament winding device |
-
2018
- 2018-06-20 CN CN201820956708.8U patent/CN208728577U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817287A (en) * | 2018-06-20 | 2018-11-16 | 东莞市杜氏诚发精密弹簧有限公司 | Multiple thread strands hardware spring wire winding device |
CN110270647A (en) * | 2019-06-24 | 2019-09-24 | 东莞市杜氏诚发精密弹簧有限公司 | A kind of spring filament winding device |
CN110270647B (en) * | 2019-06-24 | 2021-07-06 | 东莞市杜氏诚发精密弹簧有限公司 | Spring wire winding equipment |
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