CN209953755U - Assembly line type automatic continuous precise casting system - Google Patents
Assembly line type automatic continuous precise casting system Download PDFInfo
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- CN209953755U CN209953755U CN201822264849.6U CN201822264849U CN209953755U CN 209953755 U CN209953755 U CN 209953755U CN 201822264849 U CN201822264849 U CN 201822264849U CN 209953755 U CN209953755 U CN 209953755U
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- molding sand
- plc controller
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- mold
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- 238000005266 casting Methods 0.000 title claims abstract description 55
- 239000003110 molding sand Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000005611 electricity Effects 0.000 claims abstract description 13
- 244000035744 Hura crepitans Species 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000005495 investment casting Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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Abstract
The utility model provides an assembly line type automatic continuous precise casting system, which comprises a material containing bucket for containing casting liquid, a casting mold, a transportation platform and a PLC controller, wherein the casting mold is placed on the transportation platform and comprises a molding sand box, a molding sand mold and a pouring gate, the molding sand mold is embedded in the molding sand box and is coaxially distributed with the molding sand box, and the pouring gate is arranged above the molding sand mold; containing bucket is located the top of transportation platform, containing bucket's upper surface is equipped with the inlet pipe, containing bucket's the side lower part that is close to the transportation platform is equipped with the discharging pipe, be equipped with flow control valve on the discharging pipe, flow control valve is connected with the two-way electricity of PLC controller, be equipped with electric telescopic handle directly over the discharging pipe, electric telescopic handle's input is connected with the output electricity of PLC controller, electric telescopic handle's flexible end is equipped with first mounting panel, the lower surface of first mounting panel is equipped with the head of taking a picture, the input of PLC controller is connected to the output electricity of taking a picture head.
Description
Technical Field
The utility model relates to a casting technical field especially relates to an automatic accurate casting system in succession of pipelined.
Background
Casting is a common manufacturing method, has low manufacturing cost and great process flexibility, can obtain complex shapes and large castings, has great proportion in mechanical manufacturing, such as 60 ~ 80% of machine tools, 25% of automobiles and 50 ~ 60% of tractors, and the casting technology develops towards precision, large-scale, high-quality, automation and cleanness due to the improvement of the requirements on casting quality, casting precision, casting cost, casting automation and the like, for example, the casting technology develops rapidly in the aspects of precision casting technology, continuous casting technology, special casting technology, casting automation, casting molding simulation technology and the like in China.
In actual production, the accuracy of the pouring amount of the pouring material in the pouring process has great influence on the casting quality, the cleanliness of a workbench and the production safety, and the problems to be solved are how to accurately control the pouring amount of the pouring material and how to realize automatic continuous precise casting.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects in the prior art, the utility model provides an automatic continuous precise casting system in production line, which comprises a material containing barrel for containing casting liquid, a casting mould, a transportation platform and a PLC (programmable logic controller), wherein the casting mould is placed on the transportation platform and comprises a molding sand box, a molding sand mold and a pouring gate, the molding sand mold is embedded in the molding sand box and is coaxially distributed with the molding sand box, and the pouring gate is arranged above the molding sand mold; the containing bucket is located the top of transportation platform, the upper surface of containing bucket is equipped with the inlet pipe, the containing bucket be close to the side lower part of transportation platform is equipped with the discharging pipe, be equipped with flow control valve on the discharging pipe, flow control valve is connected with the two-way electricity of PLC controller, be equipped with electric telescopic handle directly over the discharging pipe, electric telescopic handle's input is connected with the output electricity of PLC controller, electric telescopic handle's flexible end is equipped with first mounting panel, the lower surface of first mounting panel is equipped with the subassembly that acquires of acquireing image information, the input of the output electricity connection PLC controller of acquireing the subassembly.
Preferably, the acquisition component is one of a camera and a video camera.
Preferably, the transportation platform is connected with a driving system, and the driving system is electrically connected with the PLC.
Preferably, the bucket is placed on a transfer platform, which is located above the transport platform. Further, the transfer platform may reciprocate.
Preferably, the inner surface of the material containing barrel is provided with a liquid level sensor, and the output end of the liquid level sensor is electrically connected with the input end of the PLC.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
compared with the prior art, the beneficial effects of the utility model are that: the PLC acquires information such as liquid level and discharge amount of the charging bucket and information such as pouring gate position of a casting mold through devices arranged on the charging bucket, and controls the movement of the transportation platform and the conveying platform according to the information, so that accurate casting is ensured, the casting precision is high, the automation degree is high, and the quality and the production efficiency of the obtained casting are improved.
Drawings
Fig. 1 is a schematic structural diagram of an assembly line type automatic continuous precision casting system according to an embodiment of the present invention;
fig. 2 is a schematic view of the electrical connection structure of fig. 1.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Referring to fig. 1 and fig. 2 in combination, the flow line type automatic continuous precise casting system of the present invention includes a material containing barrel 1 for containing casting liquid, a casting mold 2, a transportation platform 3 and a PLC controller 4, wherein the casting mold 2 is placed on the transportation platform 3, the casting mold 2 includes a molding sand box 21, a molding sand mold 22 and a gate 23, the molding sand mold 22 is embedded in the molding sand box 21 and coaxially distributed with the molding sand box 21, and the gate 23 is arranged above the molding sand mold 22; containing bucket 1 is located the top of transportation platform 3, containing bucket 1's upper surface is equipped with inlet pipe 11, containing bucket 1's the side lower part that is close to transportation platform 3 is equipped with discharging pipe 12, be equipped with flow control valve 5 on discharging pipe 12, flow control valve 5 is connected with PLC controller 4 two-way electricity, be equipped with electric telescopic handle 13 directly over discharging pipe 12, electric telescopic handle 13's input is connected with PLC controller 4's output electricity, electric telescopic handle 13's flexible end is equipped with first mounting panel 6, first mounting panel 6's lower surface is equipped with the subassembly 7 that obtains of acquireing image information, the input of PLC controller 4 is connected to the output electricity that obtains subassembly 7, it is the camera to obtain subassembly 7, one kind in the camera. The transportation platform 3 is connected with a driving system 8, and the driving system 8 is electrically connected with the PLC 4.
The charging bucket 1 is placed on a conveying platform 9, the conveying platform 9 is positioned above the transportation platform 3, and the conveying platform 9 can reciprocate.
The internal surface of containing bucket 1 is equipped with level sensor 10, and level sensor 10's output is connected with the input electricity of PLC controller to make the PLC controller can acquire the liquid level information in the containing bucket in real time, in case the liquid level information is less than the default, the PLC controller controls the high temperature furnace promptly and carries the pouring liquid to containing bucket 1.
The working process is as follows: thereby PLC controller 4 control actuating system 8 drives the motion of transportation platform 3 and transports a set of casting mould 2 to the below of containing bucket 1, the camera 7 of containing bucket 1 surface shoots the transportation platform 3 of its below and delivers the photo for PLC controller, PLC controller 4 acquires the positional information of casting mould 2 runner 23 through image analysis, PLC controller 4 drives transportation platform 3 motion according to this positional information control actuating system 8 and makes runner 23 be located discharging pipe 12 under, at this moment, the pouring liquid flows into the shaping sand mould via discharging pipe 12, flow control valve 5 conveys flow information to PLC controller 4 in real time, when flow information reaches the default, discharging pipe 12 no longer outwards releases the pouring liquid. When the number of the casting molds 2 is larger than 1, after the material containing barrel finishes the first casting, the material containing barrel moves to the position above the second casting mold 2 along with the conveying platform 9 to finish the casting, and then moves continuously until the last casting mold 2 is completely cast, at this time, the PLC 4 controls the driving system 8 to drive the conveying platform 3 to move so as to convey the next casting mold 2 to the position below the conveying platform 9, after the material containing barrel 1 finishes the casting of the casting mold below, the material containing barrel moves reversely to the position above the adjacent casting mold 2 under the driving of the conveying platform 9 to finish the casting, the PLC 4 controls the driving system 8 to start the next round of conveying until the casting is finished.
The utility model discloses an automatic accurate casting system in succession of pipelined, PLC controller acquires information such as liquid level, the load of storage bucket and the information such as pouring gate position of casting mould through each equipment that sets up on storage bucket to according to the motion of these information control transportation platform and conveying platform, thereby ensured that the accuracy of casting goes on, the casting precision is high, degree of automation is high, and the quality and the production efficiency of the foundry goods of acquisition have all obtained the improvement.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.
Claims (6)
1. An assembly line type automatic continuous precise casting system is characterized by comprising a material containing barrel for containing casting materials, a casting mold, a transportation platform and a PLC (programmable logic controller), wherein the casting mold is placed on the transportation platform and comprises a molding sand box, a molding sand mold and a pouring gate, the molding sand mold is embedded in the molding sand box and is coaxially distributed with the molding sand box, and the pouring gate is arranged above the molding sand mold; the containing bucket is located the top of transportation platform, the upper surface of containing bucket is equipped with the inlet pipe, the containing bucket be close to the side lower part of transportation platform is equipped with the discharging pipe, be equipped with flow control valve on the discharging pipe, flow control valve is connected with the two-way electricity of PLC controller, be equipped with electric telescopic handle directly over the discharging pipe, electric telescopic handle's input is connected with the output electricity of PLC controller, electric telescopic handle's flexible end is equipped with first mounting panel, the lower surface of first mounting panel is equipped with the subassembly that acquires of acquireing image information, the input of the output electricity connection PLC controller of acquireing the subassembly.
2. The in-line automated continuous precision casting system of claim 1, wherein said acquisition component is one of a camera and a video camera.
3. The in-line automated continuous precision casting system of claim 1, wherein said transport platform is connected to a drive system, said drive system being electrically connected to said PLC controller.
4. The in-line automated continuous precision casting system of claim 1, wherein said ladle is placed on a transfer platform, said transfer platform being positioned above said transport platform.
5. The in-line automated continuous precision casting system of claim 4, wherein said transfer platform is reciprocally movable.
6. The in-line automatic continuous precision casting system according to claim 1, wherein said inner surface of said ladle is provided with a level sensor, and an output end of said level sensor is electrically connected to an input end of said PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264849.6U CN209953755U (en) | 2018-12-31 | 2018-12-31 | Assembly line type automatic continuous precise casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264849.6U CN209953755U (en) | 2018-12-31 | 2018-12-31 | Assembly line type automatic continuous precise casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209953755U true CN209953755U (en) | 2020-01-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822264849.6U Expired - Fee Related CN209953755U (en) | 2018-12-31 | 2018-12-31 | Assembly line type automatic continuous precise casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209953755U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770340A (en) * | 2021-08-26 | 2021-12-10 | 山东创新金属科技有限公司 | Automatic control system for aluminum alloy casting |
-
2018
- 2018-12-31 CN CN201822264849.6U patent/CN209953755U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770340A (en) * | 2021-08-26 | 2021-12-10 | 山东创新金属科技有限公司 | Automatic control system for aluminum alloy casting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200117 |
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| CF01 | Termination of patent right due to non-payment of annual fee |