CN103028724A - Pouring device - Google Patents
Pouring device Download PDFInfo
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- CN103028724A CN103028724A CN2013100298162A CN201310029816A CN103028724A CN 103028724 A CN103028724 A CN 103028724A CN 2013100298162 A CN2013100298162 A CN 2013100298162A CN 201310029816 A CN201310029816 A CN 201310029816A CN 103028724 A CN103028724 A CN 103028724A
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- Prior art keywords
- ladle
- pouring
- vehicle frame
- casting ladle
- seat
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses a pouring device, which comprises a frame, wherein road wheels are arranged at the bottom of the frame, horizontal guide rails are placed at the top of the frame, a pouring ladle seat for placing a pouring ladle is placed on the horizontal guide rails, and a space for allowing a sand box to pass freely is reserved under the frame; the upper part of the pouring ladle seat is provided with a space for containing the pouring ladle, the upper end of the pouring ladle seat is opened so that the pouring ladle can access, the bottom of the pouring ladle seat is provided with an opening, the top of the pouring ladle seat is provided with roller wheels, and the roller wheels are placed on the horizontal guide rails; in addition, the pouring device further has a driving mechanism for driving the pouring ladle seat to move. The pouring device is suitable for pouring a melt into a casting mold in a casting technique, is safe and reliable, and can greatly improve the production efficiency and reduce the labor intensity of workers.
Description
Technical field
The present invention relates to the casting equipment that uses in a kind of casting technique, specifically a kind of for the apparatus for pouring to mold cast melt.
Background technology
At present, the casting and pouring in conventional cast, the melting industry roughly has following several:
1, take two people to two-man ladle, casting ladle probably can fill 50-100 kilogram molten steel, waters on the bound edge and fixes with two ears of maize, by the mode that 2 staff are lifted, pour molten steel into the cast formwork, need the 3rd people near casting ladle, the slag in the molten steel to be removed during work, need the labour many, labour intensity is large.
2, take the to drive a vehicle mode of bull ladle is poured into a mould, and casting ladle generally about the 200-1000 kilogram, fills molten steel in the casting ladle during cast, by the movement of driving a vehicle, to reach the purpose of aiming at formwork, need 2-3 people to buttress casting ladle during work, in order to avoid casting ladle rocks, 1 people cast, 1 people's pushing off the slag, molten steel is poured out from the mouth of a river of casting ladle top edge, this kind pouring type is difficult to aim at the formwork cast gate, the easy splash of molten steel, the harm safety of workers, labour intensity is large.
3, take the to drive a vehicle mode of bull ladle is poured into a mould, and casting ladle fills molten steel generally speaking greater than 1000 kilograms in the casting ladle during cast, by the movement of driving a vehicle, to reach the purpose of aiming at formwork, need 2-3 people to buttress casting ladle during work, make the casting ladle can double swerve, 1 people cast, molten steel flows out from the casting ladle bottom, to avoid slag, Aligning degree is better, but this kind pouring type is not suitable for the smallclothes product, and labour intensity is large, and very dangerous, also be not easy to realize automated production.
Above which kind of pouring type no matter, all owing to casting equipment itself, the workman need approach the work of high temperature casting ladle, causes workers with long time to be in the abominable working environment of high temperature, high dust, and workman's working strength is very greatly and have a very large security risk.Therefore, the batch castings production has appearred by the trend of manual production to the mechanization future development.
Such as, so a kind of casting machine has appearred, casting machine is to connect casting ladle by lever or driving, casting ladle generally can fill molten steel 50-100 kilogram, by automatic switch control casting ladle moving direction and highly to reach the density of cast, the descendant worker that puts in place suppresses casting ladle and rocks in adjusting, then manually overturn casting ladle to topple over molten steel, the labor strength of this kind mode decreases, but the casting ladle translational speed is slow, cause production efficiency low, and the cast process and quality seriously rely on the cast workman qualification.
The patent No. is that the Chinese utility model patent of ZL201020621138.0 discloses a kind of casting dedicated pouring car, its ladle support is hinged on the both sides of ladle, the ladle support is provided with ladle upset control structure, ladle and ladle support are arranged on the traversing plate, ladle, ladle support and traversing plate are arranged on the car body, vehicle bottom is provided with vertical mobile roof support and road wheel, and traversing version can be driven by traversing driving device and move with respect to cross-car.When using this pouring truck cast, the sandbox that holds formwork is emitted on pouring truck corresponding to a side of watering water-coating port, vertically move first pouring truck to the sandbox place, then utilize transversal driving mechanism that casting ladle is traversing to correct position, the casting ladle that overturns again makes its mouth of a river aligning formwork cast gate topple over molten steel and pours into a mould.Although this pouring truck has significantly reduced workman's labour intensity, but still Shortcomings: 1, the casting ladle switching mechanism need be set, complicated structure, and the functional reliability of this switching mechanism had relatively high expectations, otherwise the security risk that has molten steel to come down in torrents; 2, along with the variation of liquid steel level in the casting ladle, need constantly to adjust the upset degree of casting ladle, consequently the distance between the cast gate of the mouth of a river of casting ladle and formwork and angle are also in continuous variation, add that molten steel flows out to cast gate from the mouth of a river track is parabola, and this parabola also is subjected to the impact of the molten steel rate of outflow and casting ladle flip angle speed, therefore is difficult to aim at the formwork cast gate, affects production efficiency, and the easy splash of molten steel easily endangers safety of workers.When 3, pouring into a mould, casting ladle must be traversing to pouring truck one side, center of gravity is amesiality when causing pouring truck work, add that casting ladle is positioned at the pouring truck top, cause the high enterprise of car load center of gravity, therefore for safety, prevent from tumbling, need carry out balanced design to this point, and nonetheless, the capacity of casting ladle is also incited somebody to action so be and restricted.4, its transverse shifting structure is partially complicated.
Application number is that the Chinese invention patent application of CN201210135969.0 discloses a kind of casting, melting industry fully-automatic intelligent visual identity casting machine.This casting machine is to have increased automatic control system on the basis of above-mentioned utility model, has particularly increased the intelligent vision recognition system, with identification formwork cast gate, thereby realizes auto-alignment and pours into a mould.This patent application has the deficiency of above-mentioned utility model patent equally.And although can realize the auto-alignment cast gate in theory, because the factor that impact is aimed at is very complicated, flue gas is very large when adding cast, therefore it is still unknown in fact whether effectively to carry out visual identity and auto-alignment.
Summary of the invention
The object of the present invention is to provide a kind of apparatus for pouring, to enhance productivity, reduce security risk.
Apparatus for pouring of the present invention, comprise a vehicle frame, the bottom of this vehicle frame left and right sides is provided with is convenient to the road wheel that vehicle frame moves forward and backward, the horizontal guide rail of trend about the top of vehicle frame is fixed with, be shelved with on the horizontal guide rail be used to the ladle seat of shelving casting ladle, and the dolly of allowing sandbox or carrying sandbox is left along the freely through space of fore-and-aft direction in the zone that vehicle frame is positioned at described ladle seat below; The top of ladle seat is provided with the space that holds casting ladle, and the ladle seat upper end is uncovered so that the casting ladle turnover, the bottom is provided with the opening that can allow the mouth of a river of casting ladle bottom expose to ladle seat, the top of ladle seat is provided with roller, thereby being shelved on the aforesaid horizontal guide rail, realizes being connected and making the whole ladle seat can be with respect to the vehicle frame move left and right of ladle seat and vehicle frame on roller, in addition, this apparatus for pouring also has the first driving mechanism of the described ladle seat move left and right of a driving.
The first driving mechanism comprises that one is arranged on the first drive motors on the described ladle seat, and this first drive motors drives ladle seat by the first transmission mechanism and moves along described horizontal guide rail.
Be provided with a stopper rod in the described casting ladle, the lower end of this stopper rod fits in place, the described mouth of a river, and the top of stopper rod is connected with a leverage, moves up and down and opens or closes the described mouth of a river thereby leverage can drive stopper rod.Described leverage comprises a drive rod that be arranged in parallel with stopper rod, this drive rod is arranged on outside the casting ladle, and be restricted to respect to casting ladle and can only move up and down, the upper end of drive rod is fixedly connected with stopper rod, leverage comprises that also can promote the ripping bar that drive rod moves up and down, and the middle part of this ripping bar is hinged on one with respect to watering on the fixing support member of package location, and its front end is hinged on the drive rod, and the hinged place is provided with the bar hole for bit shift compensation, and its rear end is driving handle.
Also be provided with the second driving mechanism that moves forward and backward for driving vehicle frame on the described vehicle frame.
Described the second driving mechanism comprises two the second drive motors that are divided into bottom, the described vehicle frame left and right sides, each second drive motors all is connected with the corresponding road wheel of described bottom of frame by the second adaptive separately transmission mechanism, moves forward and backward thereby drive vehicle frame.
Described ladle seat inside is provided with is convenient to the stable supporting construction that holds casting ladle, and this supporting construction comprises the gusset that several piece radially arranges along described casting ladle, the madial wall shape of each gusset and the outer wall shape complementarity of described casting ladle.
The both sides of described casting ladle are provided with the roller that cooperates with described horizontal guide rail.
The present invention compared with prior art, casting ladle of the present invention is contained in the ladle seat, ladle seat passes through the roller supporting at ladle seat top on the horizontal guide rail at vehicle frame top with casting ladle, whole center of gravity is lower, highly stable, there is not the possibility of tumbling, be convenient to simplify the structure of apparatus for pouring, and can adopt the casting ladle of larger capacity, to avoid the frequent casting ladle, be convenient to the continuous pouring operation, be conducive to enhance productivity, formwork cast gate under the cast things such as molten steel of adding melting when using inject from the mouth of a river of casting ladle bottom, thus easily aim at, and be not easy to occur the molten steel splash, therefore, both be conducive to safety in production, and can have significantly enhanced productivity again, reduced labor strength.
Description of drawings
Fig. 1 is the perspective view of embodiment of the invention apparatus for pouring when not shelving casting ladle;
Fig. 2 is the perspective view of another angle of apparatus for pouring shown in Figure 1;
Fig. 3 is the perspective view of embodiment of the invention apparatus for pouring when being shelved with casting ladle;
Fig. 4 is the perspective view of casting ladle;
Fig. 5 is the schematic diagram that casting ladle shown in Figure 4 is looked up direction.
The specific embodiment
The invention will be further described below to reach in conjunction with the drawings embodiment.
Shown in Fig. 1～5, the present embodiment apparatus for pouring comprises a vehicle frame 1, the bottom of this vehicle frame 1 left and right sides respectively is provided with two and is convenient to the road wheel 2 that vehicle frame moves forward and backward, wherein two road wheels in front are driving wheel, next two road wheels are driven pulley, and corresponding to each driving wheel, the bottom of vehicle frame 1 respective side is equipped with one second drive motors 3, the second drive motors 3 is connected with described driving wheel by the second adaptive transmission mechanism 4, moves forward and backward thereby drive vehicle frame 1.When reality was used, four road wheels 2 of vehicle frame 1 can be placed on the guide rail that is fixed in ground, thereby it is mobile to be more convenient for, and also were convenient to control the direction of its walking.
The horizontal guide rail 5 of trend about the top of vehicle frame 1 is fixed with, be shelved with on the horizontal guide rail 5 be used to the ladle seat 7 of shelving casting ladle 6, and the dolly of allowing sandbox or carrying sandbox is left along the freely through space of fore-and-aft direction in the zone that vehicle frame 1 is positioned at ladle seat 7 belows; The top of ladle seat 7 is provided with the space that holds casting ladle 6, and ladle seat 7 upper ends are uncovered so that casting ladle 6 turnover, the bottom is provided with the opening 701 that can allow the mouth of a river 601 of casting ladle bottom expose to ladle seat 7, the top of ladle seat 7 is provided with roller 8, thereby being shelved on the aforesaid horizontal guide rail 5, realizes being connected and making the whole ladle seat 7 can be with respect to vehicle frame 1 move left and right of ladle seat 7 and vehicle frame 1 on roller 8, in addition, this apparatus for pouring also has the first driving mechanism of a driving ladle seat 7 move left and right.
The first driving mechanism comprises that one is arranged on the first drive motors 9 on the ladle seat 7, and this first drive motors 9 drives ladle seat 7 by the first transmission mechanism 10 and moves along described horizontal guide rail 5.
Be provided with a stopper rod 11 in the described casting ladle 6, the lower end of this stopper rod 11 fits in 601 places, the described mouth of a river, and the top of stopper rod 11 is connected with a leverage, moves up and down and opens or closes the described mouth of a river 601 thereby leverage can drive stopper rod 11.Described leverage comprises a drive rod 12 that be arranged in parallel with stopper rod 11, this drive rod 12 is arranged on outside the casting ladle 6, and be restricted to respect to casting ladle 6 and can only move up and down, the upper end of drive rod 12 is fixedly connected with stopper rod 11, leverage comprises that also can promote the ripping bar 13 that drive rod 12 moves up and down, the middle part of this ripping bar 13 is hinged on one with respect on the fixing support member 14 in casting ladle 6 positions, the front end of ripping bar 13 is hinged on the drive rod 12, and the hinged place is provided with the bar hole 131 for bit shift compensation, its rear end is driving handle 132, the detachable prolonging handle 15 that stretches out in outside the vehicle frame 1 that is connected with in the end of driving handle 132 is to prolong its operating distance.
Described ladle seat 7 inside are provided with is convenient to the stable supporting construction that holds casting ladle 6, and this supporting construction comprises the gusset 702 that several piece radially arranges along casting ladle, the madial wall shape of each gusset 702 and the outer wall shape complementarity of casting ladle 6.
The both sides of described casting ladle 6 are provided with the roller 602 that cooperates with described horizontal guide rail 5, to disperse the stressed of ladle seat 7, increase security.
Movement for ease of control casting ladle 6 and vehicle frame 1, apparatus for pouring of the present invention can also arrange the running that a controller (not shown) is controlled each motor, this controller can be remote controller, it also can be cable controller, thereby realize the workman away from casting ladle, place oneself in the midst of that vehicle frame 1 is external to carry out pouring practice.
The occupation mode of apparatus for pouring of the present invention is as follows:
The dolly that carries sandbox is pushed into vehicle frame 1 below, the casting ladle 6 that fills molten steel winches to ladle seat 7 interior location, prolonging handle 15 is connected on the driving handle 132 of leverage, adjust the position of vehicle frame 1 and casting ladle 6 by controller, make the cast gate of the interior formwork of the mouth of a river 601 aligning sandboxes of casting ladle, press prolonging handle 15, emit molten steel, lift prolonging handle 15 after filling with and close the mouth of a river 601, adjust again the position of vehicle frame 1 and casting ladle 6 by controller, make the cast gate of interior another formwork of the mouth of a river 601 aligning sandboxes of casting ladle 6, again row cast, so repetition, until the whole formworks in the sandbox are poured, then release sandbox, push next sandbox, until casting ladle 6 interior pouring molten steels are complete.
Claims (9)
1. apparatus for pouring, comprise a vehicle frame, the bottom that it is characterized in that this vehicle frame left and right sides is provided with is convenient to the road wheel that vehicle frame moves forward and backward, the horizontal guide rail of trend about the top of vehicle frame is fixed with, be shelved with on the horizontal guide rail be used to the ladle seat of shelving casting ladle, and the dolly of allowing sandbox or carrying sandbox is left along the freely through space of fore-and-aft direction in the zone that vehicle frame is positioned at described ladle seat below; The top of ladle seat is provided with the space that holds casting ladle, and the ladle seat upper end is uncovered so that the casting ladle turnover, the bottom is provided with the opening that can allow the mouth of a river of casting ladle bottom expose to ladle seat, the top of ladle seat is provided with roller, thereby being shelved on the aforesaid horizontal guide rail, realizes being connected and making the whole ladle seat can be with respect to the vehicle frame move left and right of ladle seat and vehicle frame on roller, in addition, this apparatus for pouring also has the first driving mechanism of the described ladle seat move left and right of a driving.
2. apparatus for pouring according to claim 1 is characterized in that described the first driving mechanism comprises that one is arranged on the first drive motors on the described ladle seat, and this first drive motors drives ladle seat by the first transmission mechanism and moves along described horizontal guide rail.
3. apparatus for pouring according to claim 1, it is characterized in that being provided with in the described casting ladle stopper rod, the lower end of this stopper rod fits in place, the described mouth of a river, and the top of stopper rod is connected with a leverage, moves up and down and opens or closes the described mouth of a river thereby leverage can drive stopper rod.
4. apparatus for pouring according to claim 2, it is characterized in that being provided with in the described casting ladle stopper rod, the lower end of this stopper rod fits in place, the described mouth of a river, and the top of stopper rod is connected with a leverage, moves up and down and opens or closes the described mouth of a river thereby leverage can drive stopper rod.
5. according to claim 3 or 4 described apparatus for pouring, it is characterized in that described leverage comprises a drive rod that be arranged in parallel with stopper rod, this drive rod is arranged on outside the casting ladle, and be restricted to respect to casting ladle and can only move up and down, the upper end of drive rod is fixedly connected with stopper rod, leverage comprises that also can promote the ripping bar that drive rod moves up and down, the middle part of this ripping bar is hinged on one with respect to watering on the fixing support member of package location, its front end is hinged on the drive rod, and the hinged place is provided with the bar hole for bit shift compensation, and its rear end is driving handle.
6. the described apparatus for pouring of arbitrary claim in 4 according to claim 1 is characterized in that also being provided with on the described vehicle frame the second driving mechanism that moves forward and backward for driving vehicle frame.
7. apparatus for pouring according to claim 6, it is characterized in that described the second driving mechanism comprises two the second drive motors that are divided into bottom, the described vehicle frame left and right sides, each second drive motors all is connected with the corresponding road wheel of described bottom of frame by the second adaptive separately transmission mechanism, moves forward and backward thereby drive vehicle frame.
8. the described apparatus for pouring of arbitrary claim in 4 according to claim 1, it is characterized in that described ladle seat inside is provided with is convenient to the stable supporting construction that holds casting ladle, this supporting construction comprises the gusset that several piece radially arranges along described casting ladle, the madial wall shape of each gusset and the outer wall shape complementarity of described casting ladle.
9. the described apparatus for pouring of arbitrary claim in 4 according to claim 1 is characterized in that the both sides of described casting ladle are provided with the roller that cooperates with described horizontal guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100298162A CN103028724A (en) | 2013-01-24 | 2013-01-24 | Pouring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100298162A CN103028724A (en) | 2013-01-24 | 2013-01-24 | Pouring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103028724A true CN103028724A (en) | 2013-04-10 |
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ID=48016407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100298162A Pending CN103028724A (en) | 2013-01-24 | 2013-01-24 | Pouring device |
Country Status (1)
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| CN (1) | CN103028724A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350218A (en) * | 2013-06-25 | 2013-10-16 | 牡丹江金缘钩缓制造有限责任公司 | Movable casting device |
| CN105014055A (en) * | 2015-07-29 | 2015-11-04 | 诸葛明 | Casting pouring truck |
| CN105473491A (en) * | 2013-07-12 | 2016-04-06 | 首要金属科技奥地利有限责任公司 | Device and method for lifting a ladle |
| CN106424745A (en) * | 2016-10-13 | 2017-02-22 | 湖南久泰冶金科技有限公司 | Movable tundish functional module for atomizing pulverizing |
| CN106735139A (en) * | 2017-01-05 | 2017-05-31 | 四川永森航空材料科技有限公司 | A kind of apparatus for pouring of engine main bearing cover |
| CN107052317A (en) * | 2017-04-28 | 2017-08-18 | 何德文 | A kind of casting machine |
| CN107716910A (en) * | 2017-11-20 | 2018-02-23 | 中车戚墅堰机车车辆工艺研究所有限公司 | Bottom pour ladle and bottom gating |
| CN107902580A (en) * | 2017-11-15 | 2018-04-13 | 潘绍兵 | Casting ladle transfer device is used in a kind of valve casting |
| CN108927496A (en) * | 2018-07-12 | 2018-12-04 | 陕西柴油机重工有限公司 | A kind of middle high speed diesel engine body running gate system |
| CN110039037A (en) * | 2019-05-17 | 2019-07-23 | 宁波图冠精密模具有限公司 | Cylinder cover of engine die casting casting device and its application method |
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| DE523292C (en) * | 1931-04-22 | Theodor Schlotmann | Stopper device for pouring ladles | |
| JPH0648942U (en) * | 1992-12-15 | 1994-07-05 | 新日本製鐵株式会社 | Ladle changer |
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| CN203076575U (en) * | 2013-01-24 | 2013-07-24 | 宁波禾顺新材料有限公司 | Pouring device |
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| DE523292C (en) * | 1931-04-22 | Theodor Schlotmann | Stopper device for pouring ladles | |
| JPH0648942U (en) * | 1992-12-15 | 1994-07-05 | 新日本製鐵株式会社 | Ladle changer |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350218A (en) * | 2013-06-25 | 2013-10-16 | 牡丹江金缘钩缓制造有限责任公司 | Movable casting device |
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| CN105473491B (en) * | 2013-07-12 | 2017-06-13 | 首要金属科技奥地利有限责任公司 | Apparatus and method for raising casting ladle |
| CN105473491A (en) * | 2013-07-12 | 2016-04-06 | 首要金属科技奥地利有限责任公司 | Device and method for lifting a ladle |
| CN105014055A (en) * | 2015-07-29 | 2015-11-04 | 诸葛明 | Casting pouring truck |
| CN106424745A (en) * | 2016-10-13 | 2017-02-22 | 湖南久泰冶金科技有限公司 | Movable tundish functional module for atomizing pulverizing |
| CN106424745B (en) * | 2016-10-13 | 2018-07-24 | 湖南久泰冶金科技有限公司 | A kind of removable tundish function module of powder by atomization |
| CN106735139A (en) * | 2017-01-05 | 2017-05-31 | 四川永森航空材料科技有限公司 | A kind of apparatus for pouring of engine main bearing cover |
| CN107052317A (en) * | 2017-04-28 | 2017-08-18 | 何德文 | A kind of casting machine |
| CN107052317B (en) * | 2017-04-28 | 2022-09-30 | 何德文 | Casting machine |
| CN107902580A (en) * | 2017-11-15 | 2018-04-13 | 潘绍兵 | Casting ladle transfer device is used in a kind of valve casting |
| CN107716910A (en) * | 2017-11-20 | 2018-02-23 | 中车戚墅堰机车车辆工艺研究所有限公司 | Bottom pour ladle and bottom gating |
| CN108927496A (en) * | 2018-07-12 | 2018-12-04 | 陕西柴油机重工有限公司 | A kind of middle high speed diesel engine body running gate system |
| CN110039037A (en) * | 2019-05-17 | 2019-07-23 | 宁波图冠精密模具有限公司 | Cylinder cover of engine die casting casting device and its application method |
| CN110039037B (en) * | 2019-05-17 | 2020-09-08 | 宁波图冠精密模具有限公司 | Pouring device for engine cylinder head cover die-casting mold and using method thereof |
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Application publication date: 20130410 |