CN106424745B - A kind of removable tundish function module of powder by atomization - Google Patents
A kind of removable tundish function module of powder by atomization Download PDFInfo
- Publication number
- CN106424745B CN106424745B CN201610889630.8A CN201610889630A CN106424745B CN 106424745 B CN106424745 B CN 106424745B CN 201610889630 A CN201610889630 A CN 201610889630A CN 106424745 B CN106424745 B CN 106424745B
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- CN
- China
- Prior art keywords
- tundish
- module
- atomization
- powder
- elevating mechanism
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0888—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid casting construction of the melt process, apparatus, intermediate reservoir, e.g. tundish, devices for temperature control
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
A kind of removable tundish function module of powder by atomization use, including tundish module, moving trolley, elevating mechanism and translation mechanism, the tundish module are placed in moving trolley；The moving trolley is connect with elevating mechanism, and moving trolley drives tundish module to do oscilaltion campaign by elevating mechanism；The elevating mechanism is mounted on translation mechanism side, and the translation mechanism drives the moving trolley of elevating mechanism and its top, tundish module to be moved in same level.The powder by atomization is simple with the structure for moving tundish function module, it is easy to use, by using elevating mechanism and translation mechanism, can quickly and easily tundish module be removed or be placed it on atomising device from atomising device, and then solve the problems, such as that the dismounting of tundish template and maintenance are difficult in the prior art；Using the integrated structure of positioning pin and location hole, it is eccentric quickly to position cast center, prevents tundish from shaking in use, influences the effect of powder by atomization.
Description
Technical field
The present invention relates to a kind of intermediate packet systems of powder by atomization, intermediate with moving more particularly, to a kind of powder by atomization
Packet function module.
Background technology
Metal atomization device is generally disputed mouth, powder catcher and cyclonic separation by smelting furnace, tundish, spray chamber, atomization
A few part compositions such as device.Tundish, which is used to the metallic solution being warming up to fusing point or more, presets the degree of superheat.But existing metal
Tundish in powder by atomization device is largely fixedly mounted above spray chamber, when such as there are blocking at the failures in tundish,
It needs to stop production and disassemble tundish above atomising device, could overhaul, maintenance difficulty is big, and then leads to metal atomization
The utilization rate of equipment and installations of fuel pulverizing plant is low, and production efficiency is relatively low.
205128928 U of CN disclose a kind of inexpensive atomising device preparing superfine spherical metal powder, are melted by intermediate frequency
The compositions such as furnace, tundish, spray chamber, atomizer, powder catcher and cyclone separator.Tundish in the atomising device
There is a problem of changing packet difficulty, repair inconvenience.
Invention content
The technical problem to be solved by the present invention is to：It overcomes the deficiencies of the prior art and provide one kind and being used in non-vacuum condition
Lower use, it is removable to move packet and use and the convenient powder by atomization of maintenance are with moving tundish function module.
The technical solution adopted by the present invention to solve the technical problems is：A kind of removable intermediate packet function of powder by atomization
Module, including tundish module, moving trolley, elevating mechanism and translation mechanism, the tundish module are placed on moving trolley
On；The moving trolley is connect with elevating mechanism, and moving trolley drives tundish module to do oscilaltion fortune by elevating mechanism
It is dynamic；The elevating mechanism is mounted on translation mechanism side, the translation mechanism drive elevating mechanism and its top moving trolley,
Tundish module is moved in same level.
Further, the translation mechanism is linear slipping mechanism or axial-rotation mechanism.
Further, the linear slipping mechanism includes linear slide rail, chassis and vertical supports, and the chassis passes through idler wheel edge
Linear slide rail does linear movement；The side of the chassis is fixedly connected with vertical supports bottom；Be equipped in the vertical supports with
The fluctuating orbit of elevating mechanism connection, fluctuating orbit do oscilaltion campaign for elevating mechanism relative translation mechanism.
Further, the axial-rotation mechanism includes rotary shaft, chassis, vertical supports and rotatable connection bar；The rotation
One end of axis connect with rotatable connection bar, the other end and rotary drive assembly axis connection or is fixed on powder by atomization workbench
On；The rotatable connection bar is fixedly connected with chassis one end, and the vertical supports are fixed on the bottom close to rotatable connection bar side
Above frame；The fluctuating orbit being connect with elevating mechanism is equipped in the vertical supports, fluctuating orbit is for elevating mechanism relative translation
Oscilaltion campaign is done by mechanism.
Further, the elevating mechanism includes lifting drive component, horizontal frame body and vertical frame body；The driving component is pacified
Mounted in horizontal frame body bottom, the vertical frame body is connect by pulley with fluctuating orbit, and under the action of lifting drive component,
Oscilaltion campaign is done along fluctuating orbit.
Further, described that vertical pull rod is equipped in the middle part of the chassis of installation elevating mechanism side, the top of pull rod is equipped with
It shakes hands and for controlling the control handle for lifting drive component.
Further, the side of the linear slide rail is also equipped with the driven in translation component being connect with chassis；The translation is driven
Dynamic component is servo motor or hydraulic device.
Further, the lifting drive component is one kind in hydraulic device, driving motor or pneumatic device.
Further, the chassis of described close vertical supports one end is equipped with positioning pin, offer on the chassis for pair
The location hole that the position of tundish module is positioned.
Further, the junction of the tundish module bottom and atomising device is equipped with seal assembly, reinforces tundish mould
Leakproofness between block and atomising device, the molten metal for preventing tundish module dirty are aoxidized；Tundish module top side
Side is equipped with trim plate, can be finely adjusted to the placing height of tundish module.
A kind of powder by atomization of the present invention is with the operation principle and using method for moving tundish function module：Tundish
Function module is in use, mounted on the top of atomising device, the seal assembly of bottom keeps tundish module and atomising device close
Envelope connection.When tundish module breaks down, drive component is lifted by startup, makes the vertical frame body in elevating mechanism along liter
Drop track slides upwards, and then tundish module is driven to move up, and when tundish module bottom is removed from atomising device, closes
Lifting drive component is closed, then so that tundish module is translated by translation mechanism, far from atomising device, is convenient for tundish mould
The maintenance of block.
After the completion of the maintenance of tundish module, tundish module is moved to the surface of atomising device by translation mechanism,
Then, restart lifting drive component, make elevating mechanism that vertical frame body be driven to be slid downwards along fluctuating orbit, tundish module with
The decline of horizontal frame body and slowly move down, contacted until with atomising device, the seal assembly of bottom can also be to tundish mould
Cushioning effect is played in moving down for block；After contact at the top of tundish module and atomising device, tundish is adjusted by trim plate
Highly, make the junction good seal of tundish module and atomising device.
It when translation mechanism is linear slipping mechanism, can select to pull pull rod manually, and then chassis is driven linearly to slide
It is translated on rail, tundish module is made to be removed above atomising device, be convenient for the maintenance of tundish module.It is driven alternatively, starting translation
Dynamic component, chassis by pulley under the driving effect of driven in translation component along linear slide rail into line slip, and then by tundish
Module is removed from atomising device, is convenient for the maintenance of tundish module.
When translation mechanism is axial-rotation mechanism, pull rod can be pulled manually, keep chassis certain around rotary shaft rotation
Angle；Alternatively, starting rotary drive assembly, rotary shaft occurred level under the action of rotary drive assembly rotates, and then drives
Chassis rotates, and makes to be placed on the tundish module above chassis and rotates by a certain angle, is removed above atomising device, convenient for centre
The maintenance of packet module.
A kind of powder by atomization of present invention advantageous effect for moving tundish function module：It is simple in structure, it is easy to use,
By using elevating mechanism and translation mechanism, can quickly and easily tundish module be removed or be pacified from atomising device
It is placed on atomising device, and then solves the problems, such as that tundish template changes packet in the prior art and maintenance is difficult；Using positioning pin and determine
The integrated structure in position hole, can quickly position cast center（It is not eccentric）, prevent tundish from shaking in use, shadow
Ring the effect of powder by atomization.
Description of the drawings
Fig. 1-is a kind of 1 powder by atomization of embodiment dimensional structure diagram for moving tundish function module；
Fig. 2-is the enlarged diagram at A in Fig. 1；
Fig. 3-is a kind of powder by atomization front view moved when tundish function module uses in embodiment 1；
Fig. 4-is a kind of powder by atomization side view moved when tundish function module uses in embodiment 1；
Fig. 5-is a kind of powder by atomization vertical view moved when tundish function module uses in embodiment 1；
Fig. 6-is a kind of powder by atomization front view moved when tundish function module uses in embodiment 2；
Fig. 7-is a kind of powder by atomization vertical view moved when tundish function module uses in embodiment 2；
Fig. 8-is a kind of powder by atomization vertical view moved when tundish function module uses in embodiment 3.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment 1
Referring to Fig.1 ~ 5, a kind of powder by atomization of the present embodiment removable tundish function module, including tundish module
10, moving trolley 4, elevating mechanism and translation mechanism, the tundish module 10 are placed in moving trolley 4；The movement is small
Vehicle 4 is connect with elevating mechanism, and moving trolley 4 drives tundish module 10 to do oscilaltion campaign by elevating mechanism；The liter
Descending mechanism is mounted on translation mechanism side, and the translation mechanism drives elevating mechanism and its moving trolley 4, the tundish mould of top
Block 10 is moved in same level.
The translation mechanism is linear slipping mechanism.
The linear slipping mechanism includes linear slide rail 1, chassis 42 and vertical supports 41, and the chassis 42 passes through idler wheel 43
Linear movement is done along linear slide rail 1；The side of the chassis 42 is fixedly connected with 41 bottom of vertical supports；The vertical supports 41
It is interior equipped with the fluctuating orbit 411 being connect with elevating mechanism, fluctuating orbit 411 does oscilaltion for elevating mechanism relative translation mechanism
Movement.
The elevating mechanism includes lifting drive component 14, horizontal frame body 9 and vertical frame body 81；The driving component is installed
In 9 bottom of horizontal frame body, the vertical frame body 81 is connect by pulley with fluctuating orbit 411, and in lifting drive component 14
Under effect, oscilaltion campaign is done along fluctuating orbit 411.
42 middle part of chassis close to installation elevating mechanism side is equipped with vertical pull rod 5, and the top of pull rod 5 is equipped with knob
7 and for control lifting drive component 14 control handle 6.
The lifting drive component 14 is hydraulic device.
The chassis 42 of 41 one end of the close vertical supports is equipped with positioning pin 3, offer on the chassis 42 for pair
The location hole 2 that the position of tundish module 10 is positioned.
10 bottom of tundish module and the junction of atomising device 13 are equipped with seal assembly 12, and seal assembly 12 uses
Carbon fiber makes, and is mounted on the upper atomization bucket of atomising device, reinforces the sealing between tundish module 10 and atomising device 13
Property, the molten metal for preventing tundish module 10 dirty is aoxidized；10 top side of tundish module is equipped with trim plate 11, can be right
The placing height of tundish module 10 is finely adjusted.
Embodiment 2
Referring to attached drawing 6 and Fig. 7, a kind of powder by atomization removable tundish function module, including centre of the present embodiment
Packet module 10, moving trolley 4, elevating mechanism and translation mechanism, the tundish module 10 are placed in moving trolley 4；It is described
Moving trolley 4 is connect with elevating mechanism, and moving trolley 4 drives tundish module 10 to do oscilaltion campaign by elevating mechanism；
The elevating mechanism is mounted on translation mechanism side, the translation mechanism drive elevating mechanism and its top moving trolley 4, in
Between packet module 10 same level move.
The translation mechanism is axial-rotation mechanism.
The axial-rotation mechanism includes rotary shaft 16, chassis 42, vertical supports 41 and rotatable connection bar 15；The rotation
One end of axis 16 connect with rotatable connection bar 15, the other end and 17 axis connection of rotary drive assembly or is fixed on powder by atomization work
Make on platform；The rotatable connection bar 15 is fixedly connected with 42 one end of chassis, and the vertical supports 41 are fixed on to be connected close to rotation
42 top of chassis of 15 side of extension bar；The fluctuating orbit 411 being connect with elevating mechanism, lift rail are equipped in the vertical supports 41
Oscilaltion campaign is done for elevating mechanism relative translation mechanism in road 411.
The elevating mechanism includes lifting drive component 14, horizontal frame body 9 and vertical frame body 81；The driving component is installed
In 9 bottom of horizontal frame body, the vertical frame body 81 is connect by pulley 81 with fluctuating orbit 411, and in lifting drive component 14
Under the action of, do oscilaltion campaign along fluctuating orbit 411.
42 middle part of chassis close to installation elevating mechanism side is equipped with vertical pull rod 5, and the top of pull rod 5 is equipped with knob
7 and for control lifting drive component 14 control handle 6.
The lifting drive component 14 is one kind in hydraulic device, driving motor or pneumatic device.Hydraulic device, driving
Motor or pneumatic device are using commonly used in the prior art.
The chassis 42 of 41 one end of the close vertical supports is equipped with positioning pin 3, offer on the chassis 42 for pair
The location hole 2 that the position of tundish module 10 is positioned.
10 bottom of tundish module and the junction of atomising device 13 are equipped with seal assembly 12, and seal assembly 12 uses
Carbon fiber makes, and is mounted on the upper atomization bucket of atomising device, reinforces the sealing between tundish module 10 and atomising device 13
Property, the molten metal for preventing tundish module 10 dirty is aoxidized；The top of atomising device 13 is additionally provided with atomizer.Tundish mould
10 top side of block is equipped with trim plate 11, can be finely adjusted to the placing height of tundish module 10.
Embodiment 3
Compared with Example 1, a kind of powder by atomization of the present embodiment is with moving tundish function module, there are it is following not
Together：
With reference to Fig. 8, the side of the linear slide rail 1 is also equipped with the driven in translation component being connect with chassis 42；It is described flat
It is translation hydraulic device 19 to move drive component, and translation hydraulic device 19 is connect by connection expansion link 18 with 42 one end of chassis, into
And chassis 42 is driven to be moved along linear slide rail 1, so that tundish is removed above atomising device 13.
A kind of powder by atomization of the present invention is with the operation principle and using method for moving tundish function module：Tundish
For function module in use, mounted on the top of atomising device 13, the seal assembly 12 of bottom makes tundish module 10 and atomization
Device 13 is tightly connected.When tundish module 10 breaks down, drive component 14 is lifted by startup, is made in elevating mechanism
Vertical frame body 81 slides upwards along fluctuating orbit 411, and then tundish module 10 is driven to move up, when 10 bottom of tundish module
When portion is removed from atomising device 13, lifting drive component 14 is closed, then so that tundish module 10 is occurred by translation mechanism flat
It moves, far from atomising device 13, is convenient for the maintenance of tundish module 10.
After the completion of the maintenance of tundish module 10, tundish module 10 is being moved to just by atomising device 13 by translation mechanism
Then lifting drive component 14 is restarted in top, make elevating mechanism that vertical frame body 81 be driven to be slid downwards along fluctuating orbit 411,
Tundish module 10 is slowly moved down with the decline of horizontal frame body 9, is contacted until with atomising device 13, the seal assembly of bottom
12 can also play cushioning effect to moving down for tundish module 10；When tundish module 10 is contacted with 13 top of atomising device
Afterwards, the height that tundish is adjusted by trim plate 11, makes the junction good seal of tundish module 10 and atomising device 13.
It when translation mechanism is linear slipping mechanism, can select to pull pull rod 5 manually, and then drive chassis 42 linear
It is translated on sliding rail 1, tundish module 10 is made to be removed above atomising device 13, be convenient for the maintenance of tundish module 10, such as implement
The removable tundish function module of a kind of powder by atomization described in example 1.Alternatively, starting driven in translation component, chassis 42 passes through
Idler wheel 43 under the driving effect of driven in translation component along linear slide rail 1 into line slip, and then by tundish module 10 from atomization
It is removed on device 13, is convenient for the maintenance of tundish module 10, as described in Example 3 a kind of removable tundish of powder by atomization
Function module.
When translation mechanism is axial-rotation mechanism, pull rod 5 can be pulled manually, and chassis 42 is made to be rotated around rotary shaft 16
Certain angle；Alternatively, starting rotary drive assembly 17, occurred level under the action of rotary drive assembly 17 of rotary shaft 16 revolves
Turn, and then chassis 42 is driven to rotate, so that the tundish module 10 for being placed on 42 top of chassis is rotated by a certain angle, from atomising device
13 tops are removed, and the maintenance of tundish module 10 is convenient for, as described in Example 2 a kind of removable tundish work(of powder by atomization
It can module.
Claims (6)
1. a kind of powder by atomization is with moving tundish function module, which is characterized in that including tundish module, moving trolley,
Elevating mechanism and translation mechanism, the tundish module are placed in moving trolley；The moving trolley is connect with elevating mechanism,
Moving trolley drives tundish module to do oscilaltion campaign by elevating mechanism；The elevating mechanism is mounted on translation mechanism one
Side, the translation mechanism drive the moving trolley of elevating mechanism and its top, tundish module to be moved in same level；It is described
Translation mechanism is axial-rotation mechanism；The axial-rotation mechanism includes rotary shaft, chassis, vertical supports and rotatable connection bar；
One end of the rotary shaft connect with rotatable connection bar, the other end and rotary drive assembly axis connection or is fixed on powder by atomization
On workbench；The rotatable connection bar is fixedly connected with chassis one end, and the vertical supports are fixed on close to rotatable connection bar
Above the chassis of side；The fluctuating orbit being connect with elevating mechanism is equipped in the vertical supports, fluctuating orbit is for elevating mechanism
Oscilaltion campaign is done by relative translation mechanism.
2. the removable tundish function module of powder by atomization as described in claim 1, which is characterized in that the elevating mechanism packet
Include lifting drive component, horizontal frame body and vertical frame body；The driving component is mounted on horizontal frame body bottom, the vertical frame body
It is connect with fluctuating orbit by pulley, and under the action of lifting drive component, oscilaltion campaign is done along fluctuating orbit.
3. the removable tundish function module of powder by atomization as claimed in claim 2, which is characterized in that close to installation elevator
Vertical pull rod is equipped in the middle part of the chassis of structure side, the top of pull rod is equipped with knob and the control hand for controlling lifting drive component
Handle.
4. the removable tundish function module of powder by atomization as claimed in claim 2, which is characterized in that the lifting driving group
Part is one kind in hydraulic device, driving motor or pneumatic device.
5. the removable tundish function module of powder by atomization as claimed in claim 1 or 2, which is characterized in that close to vertical branch
The chassis of frame one end is equipped with positioning pin, and the positioning positioned for the position to tundish module is offered on the chassis
Hole.
6. the removable tundish function module of powder by atomization as described in claim 1, which is characterized in that the tundish module
Bottom and the junction of atomising device are equipped with seal assembly；Tundish module top side is equipped with trim plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610889630.8A CN106424745B (en) | 2016-10-13 | 2016-10-13 | A kind of removable tundish function module of powder by atomization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610889630.8A CN106424745B (en) | 2016-10-13 | 2016-10-13 | A kind of removable tundish function module of powder by atomization |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106424745A CN106424745A (en) | 2017-02-22 |
| CN106424745B true CN106424745B (en) | 2018-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610889630.8A Active CN106424745B (en) | 2016-10-13 | 2016-10-13 | A kind of removable tundish function module of powder by atomization |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520454A (en) * | 2017-09-30 | 2017-12-29 | 重庆赛迪热工环保工程技术有限公司 | A kind of metal granulating system and method |
Citations (6)
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|---|---|---|---|---|
| JPH04311509A (en) * | 1991-04-10 | 1992-11-04 | Daido Steel Co Ltd | Molten metal atomizer |
| CN102310194A (en) * | 2011-03-09 | 2012-01-11 | 维苏威高级陶瓷(苏州)有限公司 | Tundish flow control quick change mechanism for large-sized crystallizer |
| CN103028724A (en) * | 2013-01-24 | 2013-04-10 | 宁波禾顺新材料有限公司 | Pouring device |
| CN203853525U (en) * | 2014-03-20 | 2014-10-01 | 南安市佳胜电脑机械有限公司 | Novel molten-iron casting machine |
| CN105598427A (en) * | 2016-02-01 | 2016-05-25 | 鞍山市东泰耐磨材料有限公司 | Pouring system and method for sand coated iron mould production line |
| CN206169300U (en) * | 2016-10-13 | 2017-05-17 | 湖南久泰冶金科技有限公司 | Atomizing and pulverizing is with package functional module in middle of portable |
-
2016
- 2016-10-13 CN CN201610889630.8A patent/CN106424745B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04311509A (en) * | 1991-04-10 | 1992-11-04 | Daido Steel Co Ltd | Molten metal atomizer |
| CN102310194A (en) * | 2011-03-09 | 2012-01-11 | 维苏威高级陶瓷(苏州)有限公司 | Tundish flow control quick change mechanism for large-sized crystallizer |
| CN103028724A (en) * | 2013-01-24 | 2013-04-10 | 宁波禾顺新材料有限公司 | Pouring device |
| CN203853525U (en) * | 2014-03-20 | 2014-10-01 | 南安市佳胜电脑机械有限公司 | Novel molten-iron casting machine |
| CN105598427A (en) * | 2016-02-01 | 2016-05-25 | 鞍山市东泰耐磨材料有限公司 | Pouring system and method for sand coated iron mould production line |
| CN206169300U (en) * | 2016-10-13 | 2017-05-17 | 湖南久泰冶金科技有限公司 | Atomizing and pulverizing is with package functional module in middle of portable |
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| CN106424745A (en) | 2017-02-22 |
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Effective date of registration: 20211208 Address after: 413000 building H1, standardized workshop, industrial park, East New Area, high tech Zone, Yiyang City, Hunan Province Patentee after: HUNAN SKYLINE SMART MATERIAL TECHNOLOGY Co.,Ltd. Address before: 413000 3rd floor, comprehensive service building, East New Area, high tech Zone, Yiyang City, Hunan Province Patentee before: HUNAN JUTA TECHNOLOGIES Co.,Ltd. |