CN207891407U - Molten aluminum inoculating and refining handles all-in-one machine - Google Patents
Molten aluminum inoculating and refining handles all-in-one machine Download PDFInfo
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- CN207891407U CN207891407U CN201820072269.4U CN201820072269U CN207891407U CN 207891407 U CN207891407 U CN 207891407U CN 201820072269 U CN201820072269 U CN 201820072269U CN 207891407 U CN207891407 U CN 207891407U
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Abstract
A kind of molten aluminum inoculating and refining processing all-in-one machine, is related to molten aluminum processing technology field, especially belongs to a kind of all-in-one machine suitable for the processing of molten aluminum inoculating and refining.It is characterized in that, including holder, cantilever and rack-mount main hoist, cantilever one end is connected by connecting seat with main hoist, the other end is equipped with charging gear, agitating device and baffle lifting gear, the charging gear includes feed motor, batch meter and feed pipe, and feed motor is mounted on cantilever；The agitating device includes electric rotating machine, transmission shaft, bull stick and rotor, the transmission shaft that electric rotating machine passes through hollow structure；The baffle lifting gear include baffle lifting motor and with the matched rack of baffle lifting motor, baffle is coupled below rack, the limit position of rack is provided with secondary travel switch.The utility model has the treatment effeciency for improving molten aluminum and energy-saving and environment-friendly good effect.
Description
Technical field
The utility model is related to molten aluminum processing technology field, especially belong to a kind of suitable for the processing of molten aluminum inoculating and refining
All-in-one machine.
Background technology
Traditional approach mostly uses greatly bell jar and carries out inoculating and refining to molten aluminum, and alterant is pressed into molten aluminum by bell jar and is carried out
It is rotten to need 10-15 minutes, after the completion of going bad, then refining agent is pressed into molten aluminum with bell jar and is refined, needs 10-15 points
Clock, whole process need 20-30 minutes.In the process, it is also necessary to people shakes bell jar repeatedly, to promote medicament to react, processing
After, it need to separately clear up bell jar.In addition, also resulting in molten aluminum using bell jar increases iron.
Utility model content
The purpose of this utility model is to provide a kind of molten aluminum inoculating and refining processing all-in-one machine, be become with reaching raising molten aluminum
Matter, the purpose for refining purified treatment.
Molten aluminum inoculating and refining provided by the utility model handles all-in-one machine, which is characterized in that including holder, cantilever and
Rack-mount main hoist, cantilever one end are connected by connecting seat with main hoist, and the other end is equipped with feed
Device, agitating device and baffle lifting gear, wherein main hoist includes cantilever elevation motor and cantilever elevation motor
The elevating chain of drive, the charging gear include feed motor, batch meter and feed pipe, and feed motor is mounted on outstanding
On arm, and batch meter, feed pipe are separately connected in upper and lower ends；The agitating device includes electric rotating machine, transmission shaft, turns
Bar and rotor, electric rotating machine acts on the bull stick of hollow structure by the transmission shaft of hollow structure, and drives bull stick bottom
Rotor rotates, and the upper end of transmission shaft is connected with the escape pipe of inert gas；The baffle lifting gear includes baffle lifting
Motor and with the matched rack of baffle lifting motor, baffle is coupled below rack, the limit position of rack is provided with secondary row
Cheng Kaiguan；Electrical control cabinet is installed on holder, cantilever elevation motor, electric rotating machine, feed motor, baffle lifting motor and
Main travel switch, secondary travel switch are respectively connected in electrical control cabinet, and are connected with microcontroller.
Further, above-mentioned connecting seat is C-type steel, and cantilever and is connected on the left of C-type steel by bolt, main elevator
The elevating chain of structure is connected by bolt with the both sides up and down of C-type steel, and adjustment bolt, lower adjustment spiral shell are provided in C-type steel
Bolt, upper adjustment bolt, lower adjustment bolt limit position be respectively arranged with main travel switch.
Further, main hoist further includes anti-offset mechanism, and the anti-offset mechanism includes being mounted in C-type steel
The upper roller in fixed seat that lower both ends are extended, bottom roller, upper roller, bottom roller are respectively along collateral rack slot corresponding with cantilever
The lateral wall and channel steel madial wall of steel keep linear motion.
Further, be provided with inert gas flowmeter on electrical control cabinet, described inert gas flowmeter one end with
External inert gas inleting pipe is connected, and the other end is connected with the escape pipe of inert gas, wherein in air inlet pipe and inertia
Solenoid valve is provided between gas flowmeter, the solenoid valve accesses inside electrical control cabinet, is connected with microcontroller.
Further, holder front end is provided with preceding counterweight；Frame bottom is additionally provided with movable pulley.
Further, dust and gas is installed below cantilever and dredges cylinder, dust and gas dredges and offers through-hole in the middle part of cylinder, and described is logical
Hole is corresponding with the exhaust outlet above workshop.
Molten aluminum inoculating and refining provided by the utility model handles all-in-one machine, and rotor high speed rotation is driven by bull stick,
Whirlpool is formed in molten aluminum, the rotten medicament needed of molten aluminum is entered by whirlpool in molten aluminum, with molten aluminum quickly, fully react,
To realize the Metamorphism treatment to molten aluminum.After rotten, pass through bull stick（Graphite, silicon nitride or silicon carbide material）Hollow knot
The hole of structure, by inert gas（Nitrogen or argon gas）It is passed through in molten aluminum, it, will be continuous using the rotation of the head mounted rotor of bull stick
Air-flow is broken into a large amount of disperse bubble, it is made to be dispersed in molten aluminum, and bubble is in melt by partial pressure difference and adsorption
Principle absorbs the hydrogen in melt, while adsorbing the oxide slag inclusion in molten aluminum, rises with bubble and is carried over molten surface, effectively
Remove the hydrogen and oxide inclusion in molten aluminum.In addition, due to powdery or granular drug only need to the feeding from liquid level swirl, nothing
The bull stick blockage problem caused by alterant, refining agent need to be avoided, to sum up institute by bull stick to molten aluminum internal spray
It states, the utility model has the treatment effeciency for improving molten aluminum and energy-saving and environment-friendly good effect.
Description of the drawings
Attached drawing part discloses the utility model specific embodiment, wherein
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the side view of the utility model；
Fig. 3 is the partial enlarged view at the top of the utility model device；
Fig. 4 is the fundamental diagram of the utility model；
Fig. 5 is the work flow diagram of the utility model.
Specific implementation mode
As shown in Figs. 1-3, molten aluminum inoculating and refining provided by the utility model handles all-in-one machine, including holder 1, cantilever 9
And rack-mount main hoist, cantilever one end are connected by connecting seat 2 with main hoist, the other end is equipped with
Charging gear, agitating device and baffle lifting gear.
The main hoist includes cantilever elevation motor 3 and the elevating chain 4 that coordinates with cantilever elevation motor, even
Joint chair is C-type steel, and cantilever and is connected on the left of C-type steel by bolt, and the elevating chain of main hoist is by bolt, with C
The both sides up and down of shaped steel are connected, and adjustment bolt 19, lower adjustment bolt 20 are provided in C-type steel, correspond to and adjust on holder
Bolt, lower adjustment bolt limit position position on, be respectively arranged with main travel switch A, in this way, when cantilever is fallen into place or on
When rising reset, different positions can be set by adjusting lower adjustment bolt and upper adjustment bolt, improve what equipment used
Flexibility.It is provided with electrical control cabinet 5 on holder, inert gas flowmeter 6, the indifferent gas are provided on electrical control cabinet
Flowmeter body one end is connected with external inert gas inleting pipe, and the other end is connected with the escape pipe 7 of inert gas,
In, solenoid valve is provided between air inlet pipe and inert gas flowmeter, the solenoid valve accesses inside electrical control cabinet, with
Microcontroller is connected, and by solenoid valve, realizes the control to inert gas break-make.Above-mentioned inert gas is nitrogen or argon gas.
The charging gear includes feed motor 11, batch meter 17 and feed pipe 18, and feed motor is mounted on outstanding
On arm, and it is separately connected batch meter, feed pipe in upper and lower ends, above-mentioned feed motor is the prior art, therefore is not done excessive
Explanation.
The agitating device includes electric rotating machine 10, drive link 13, bull stick 14 and rotor 16, and electric rotating machine passes through skin
Band 12 be driven, drive the drive link 13 of hollow structure and act on the bull stick 14 of hollow structure, the drive link upper end with it is lazy
Property gas escape pipe 7 be connected, and the outer end of cantilever is fixed to by bearing block 15, the bull stick is distinguished in upper and lower ends
It is threadedly coupled drive link, rotor 16, above-mentioned bull stick uses graphite, silicon nitride or silicon carbide material.
The baffle lifting gear includes on rear side of the square frame 21 that cantilever outer end extends outward and square frame
Towards the support plate 22 that top is extended, it is provided with sliding slot in square frame, baffle lifting motor 23 is installed in support plate, kept off
Plate lifting motor is matched with rack 24, and the rack is matched with sliding slot simultaneously, and the lower section of rack is coupled ceramic material
Baffle 25 on the position of Upper-lower Limit position for corresponding to rack in support plate, is provided with secondary travel switch B, is set on the rack
It is equipped with and the matched protrusion of secondary travel switch.
Above-mentioned cantilever elevation motor, electric rotating machine, feed motor, baffle lifting motor and main travel switch, secondary stroke
Switch by circuit 29, accesses in the equipment control circuit inside electrical control cabinet, and be connected with microcontroller respectively.Electrical
In equipment control circuit inside switch board, pass through the timing effect of microcontroller and frequency converter, adjustment feed time, feed speed
Degree, rotor speed, inert gas duration of ventilation.In the particular embodiment, display screen 8 can be set on electrical control cabinet, and
Pass through the connection of display screen and microcontroller, the ginsengs such as setting feed time, delivery rate, rotor speed, inert gas duration of ventilation
Numerical value.
In addition, main hoist further includes anti-offset mechanism, the anti-offset mechanism includes being mounted on C-type steel or more two
Hold upper roller C, the bottom roller D in the fixed seat extended, holder uses channel steel, upper roller, bottom roller respectively along and cantilever phase
The lateral wall and channel steel madial wall of respective side holder channel steel keep linear motion.
Holder front end is provided with preceding counterweight 26, and frame bottom is additionally provided with movable pulley 27, facilitates the mobile use of equipment.
In addition, being also equipped with dust and gas below cantilever dredges cylinder 28, dust and gas dredges and offers through-hole in the middle part of cylinder, described
Through-hole is corresponding with the exhaust outlet above workshop.
As illustrated in figures 4-5, molten aluminum inoculating and refining provided by the utility model processing all-in-one machine use process is as follows：
Step 1：Position prepares；
The start button on electrical control cabinet is run, cantilever elevation motor drives cantilever to decline by elevating chain, and lazy
Property the solenoid valve that is connected of gas inlet pipe open, inert gas is big by the inert gas set by inert gas flowmeter
It is small, it passes sequentially through escape pipe, transmission shaft, bull stick and enters in molten aluminum, meanwhile, baffle lifting motor drives baffle to rise, on baffle
When rising to the limes superiors position of rack, baffle lifting motor is out of service, and baffle resets；Cantilever drops to the lower pole of lower adjustment bolt
When limit, cantilever elevation motor is out of service, and cantilever is fallen into place, at this point, bull stick stretches into inside the molten aluminum electric furnace below cantilever,
In the range of feed pipe reaches within 10 centimeters of aluminum liquid horizontal face top；
Step 2：Molten aluminum Metamorphism treatment；
Cantilever in place after, electric rotating machine brings into operation, drive rotor high speed rotation, whirlpool is formed in molten aluminum, meanwhile, when
Between relay start timing, when reaching the preset t1 time parameter values of microcontroller, be fed electric motor starting, drive in batch meter
Medicament is fallen in the molten aluminum in the electric furnace of lower section, is reacted with molten aluminum and is carried out Metamorphism treatment；When reaching the microcontroller preset t2 times
When parameter value, feed motor is out of service, and batch meter stops feed, at this point, electric rotating machine continues to run with, and keeps rotor height
Speed rotation and aeration status；
Step 3：The processing of molten aluminum refinery by de-gassing；
When reaching the preset t3 time parameter values of microcontroller, by the rotating speed of Frequency Converter Control electric rotating machine, rotor by
It runs at high speed and switchs to low-speed running and keep aeration status, meanwhile, baffle lifting motor drives baffle to begin to decline, and proceeds by
The processing of molten aluminum refinery by de-gassing, when baffle drops to the limit inferior position of rack, baffle lifting motor is out of service, and baffle drops to
Position, at this point, baffle is extend into inside the molten aluminum electric furnace below cantilever, electric rotating machine continues to run with, and keeps rotor low speed rotation,
When reaching the preset t4 time parameter values of microcontroller, electric rotating machine is out of service, and rotor stops operating, meanwhile, cantilever elevation
Motor drives cantilever to rise by elevating chain, and when cantilever rises to the limes superiors position of adjustment bolt, cantilever elevation motor stops
It only runs, cantilever resets, at this point, the solenoid valve being connected with inert gas inleting pipe is closed, stops being passed through for inert gas.
The utility model also can be as needed, and travel switch is replaced using close to switch.
It is shortened 10-20 minutes on the working time that the utility model goes bad relative to traditional bell jar, effectively increases aluminium
The efficiency of liquid processing, saves electric energy.And alterant, refining agent need not be manually added, reduce the workload of worker, reduces work
The degasification deslagging refining effect of the labor intensity of people, molten aluminum is good, after refinery by de-gassing aluminium and lime-ash segregation ratio more thoroughly, in aluminium ash
Aluminum content is reduced to the loss that aluminium alloy is reduced less than 20%, molten aluminum is rotten, refining efficiency is substantially carried from original 40%
It rises, energy conservation and environmental protection is safe and efficient.
Claims (6)
1. a kind of molten aluminum inoculating and refining handles all-in-one machine, which is characterized in that including holder, cantilever and rack-mount master
Elevating mechanism, cantilever one end are connected by connecting seat with main hoist, the other end be equipped with charging gear, agitating device and
Baffle lifting gear, wherein main hoist includes cantilever elevation motor（3）And the motor-driven elevating chain of cantilever elevation
（4）, the charging gear includes feed motor（11）, batch meter（17）And feed pipe（18）, it is fed motor and is mounted on
On cantilever, and batch meter, feed pipe are separately connected in upper and lower ends；The agitating device includes electric rotating machine（10）, pass
Moving axis（13）, bull stick（14）And rotor（16）, electric rotating machine acts on turning for hollow structure by the transmission shaft of hollow structure
Bar, and the rotor of bull stick bottom is driven to rotate, the upper end of transmission shaft and the escape pipe of inert gas（7）It is connected；The gear
Plate lifting gear includes baffle lifting motor（23）And with the matched rack of baffle lifting motor（24）, rack lower section is coupled
Baffle（25）, the limit position of rack is provided with secondary travel switch（B）；Electrical control cabinet is installed on holder（5）, cantilever elevation
Motor, electric rotating machine, feed motor, baffle lifting motor and main travel switch, secondary travel switch are respectively connected to electrical control
In cabinet, and it is connected with microcontroller.
2. molten aluminum inoculating and refining according to claim 1 handles all-in-one machine, it is further characterized in that, above-mentioned connecting seat is c-type
Steel, cantilever and are connected on the left of C-type steel by bolt, the elevating chain of main hoist（4）By bolt, with C-type steel
Upper and lower both sides are connected, and adjustment bolt is provided in C-type steel（19）, lower adjustment bolt（20）, upper adjustment bolt（19）, lower
Whole bolt（20）Limit position be respectively arranged with main travel switch（A）.
3. molten aluminum inoculating and refining according to claim 2 handles all-in-one machine, it is further characterized in that, main lifting unit further includes
Anti-offset mechanism, the anti-offset mechanism include the upper roller being mounted in the fixed seat that C-type steel upper and lower ends are extended
（C）, bottom roller（D）, holder is using channel steel, and upper roller, bottom roller are respectively along the lateral wall of side stand channel steel corresponding with cantilever
And channel steel madial wall, keep linear motion.
4. molten aluminum inoculating and refining according to claim 3 handles all-in-one machine, it is further characterized in that, it is arranged on electrical control cabinet
There is inert gas flowmeter（6）, described inert gas flowmeter one end is connected with external inert gas inleting pipe, another
The escape pipe at end and inert gas（7）It is connected, wherein solenoid valve is provided between air inlet pipe and inert gas flowmeter,
Inside the solenoid valve access electrical control cabinet, it is connected with microcontroller.
5. molten aluminum inoculating and refining handles all-in-one machine according to any one of claims 1-4, it is further characterized in that, before holder
End is provided with preceding counterweight（26）；Frame bottom is additionally provided with movable pulley（27）.
6. molten aluminum inoculating and refining according to claim 5 handles all-in-one machine, it is further characterized in that, dirt is installed below cantilever
Gas dredges cylinder（28）, dust and gas dredges and offers through-hole in the middle part of cylinder, and the through-hole is corresponding with the exhaust outlet above workshop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820072269.4U CN207891407U (en) | 2018-01-17 | 2018-01-17 | Molten aluminum inoculating and refining handles all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820072269.4U CN207891407U (en) | 2018-01-17 | 2018-01-17 | Molten aluminum inoculating and refining handles all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207891407U true CN207891407U (en) | 2018-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820072269.4U Active CN207891407U (en) | 2018-01-17 | 2018-01-17 | Molten aluminum inoculating and refining handles all-in-one machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112143912A (en) * | 2020-08-13 | 2020-12-29 | 重庆万丰奥威铝轮有限公司 | High-efficiency aluminum alloy refiner |
-
2018
- 2018-01-17 CN CN201820072269.4U patent/CN207891407U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112143912A (en) * | 2020-08-13 | 2020-12-29 | 重庆万丰奥威铝轮有限公司 | High-efficiency aluminum alloy refiner |
| CN112143912B (en) * | 2020-08-13 | 2022-12-27 | 重庆万丰奥威铝轮有限公司 | High-efficiency aluminum alloy refiner |
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