CN103537660A - Adaptive molten aluminum ladle tipping device - Google Patents
Adaptive molten aluminum ladle tipping device Download PDFInfo
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- CN103537660A CN103537660A CN201310552103.4A CN201310552103A CN103537660A CN 103537660 A CN103537660 A CN 103537660A CN 201310552103 A CN201310552103 A CN 201310552103A CN 103537660 A CN103537660 A CN 103537660A
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Abstract
The invention discloses an adaptive molten aluminum ladle tipping device which structurally comprises a fixed support, a first rotating support, a second rotating support, a tipping platform, a first ladle adaptive positioning device and a second ladle adaptive positioning device. The tipping platform is arranged on the fixed support, the left end of the front side of the fixed support is connected with the first rotating support, the right end of the front side of the fixed support is connected with the second rotating support, the first rotating support is connected with the left end of the front side of the tipping platform, and the second rotating support is connected with the right end of the front side of the tipping platform. The adaptive molten aluminum ladle tipping device can automatically perform guiding and positioning according to specifications of ladles, so that molten aluminum more conveniently and rapidly enters a furnace, feeding speed and efficiency are effectively increased, positioning accuracy of the ladles is improved, the occupancy rate of a crown block is reduced, and operation safety is further ensured.
Description
Technical field
The present invention relates to a kind of aluminium liquid tipping device of two-man ladle, relate in particular on electrolytic aluminium liquid foundry production line for vacuum aluminum liquid and two-man ladle to the self-adapting type aluminium liquid tipping device of two-man ladle that adds aluminium liquid in stove.
Background technology
Along with aluminium electrolysis enterprise industrial chain is extended to aluminium processing industry, electrolytic aluminium liquid is directly more and more obvious as the process raw material superiority of (as aluminium slab ingot, aluminum round rod etc.) blank of aluminium, therefore electrolytic aluminium foundry production line is also more and more, and this is two-mand ladle and transported aluminium liquid how to join the problem in stove by vacuum aluminum liquid with regard to relating to from electrolytic cell.Meanwhile, due to the needs that expansion and the adaptation following process of the size of capacity are produced, in general there are several foundry production lines in an aluminium founding workshop simultaneously, casts the turned blank of different-alloy, different size simultaneously.Therefore the mode that, electrolytic aluminium liquid enters stove has determined the production efficiency of whole production line to a certain extent.
At present, it is at body of heater suitable position, to arrange one to enter aluminium mouth that general liquid aluminium adds the mode in stove, adopt the overhead traveling crane handling Ru Lvkou position, stokehold of two-maing ladle, by artificial or the motorized motions runner of two-maing ladle, tumble and two-man ladle, thereby aluminium liquid is flowed out by the Hu Zui on the top of two-maing ladle, along entering aluminium mouth, flow in stove, thereby complete a reinforced process.At whole aluminium liquid, enter in the process of stove, the overhead traveling crane that handling is two-mand ladle always in load duty, two-man ladle in vacant state, the reinforced initial stage need to two-man ladle and carrying out that stove enters between aluminium mouth manually located to unsettled, in reinforced process, need artificial participation also to keep its invariant position, otherwise aluminium liquid will spill and bring certain potential safety hazard always.
Aforesaid liquid aluminium enters stove mode and has following shortcoming: overhead traveling crane occupation rate is high; Charging rate is slow; Location is inaccurate; There is potential safety hazard; In addition, even in same factory, two-maing ladle of different size may be there is, practical application cannot be satisfied with.Therefore, design a kind of brand-new liquid aluminium and enter stove mode or device, the aluminium liquid that adapts to different size is two-mand ladle and overcomes above shortcoming, seems highly significant.
Summary of the invention
The object of this invention is to provide a kind of self-adapting type aluminium liquid tipping device of two-man ladle, its security, operability and practicality are stronger, can overcome in prior art: overhead traveling crane occupation rate is high, charging rate slow, locate inaccurate shortcoming.
For achieving the above object, the present invention adopts following technical scheme:
An aluminium liquid tipping device of two-man ladle, its structure comprises that hold-down support, the first rotary support, the second rotary support, tilting bed, first are two-mand ladle and adapts to positioner and the second adaptation positioner of two-maing ladle; Wherein, on hold-down support, be equipped with tilting bed; The left end of hold-down support front side edge connects the first rotary support, and the right-hand member of hold-down support front side edge connects the second rotary support; The first rotary support is connected with the left end of tilting bed front side edge, and the second rotary support is connected with the right-hand member of tilting bed front side edge; Separately be provided with the first driving oil cylinder and second and drive oil cylinder, one end of the first driving oil cylinder is connected to the left end of tilting bed front side edge, and the other end is connected on the first rotary support; One end of the second driving oil cylinder is connected to the right-hand member of tilting bed front side edge, and the other end is connected on the second rotary support; Described first two-mans ladle adapts to positioner and is connected with the left end inner side of tilting bed front side edge, and second two-mans ladle adapts to inside the right-hand member of positioner and tilting bed front side edge and be connected, and for supporting aluminium liquid, two-mans ladle.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described hold-down support is the frame structure of shaped steel welding, and fixes by pre-buried foundation bolt, and hold-down support inwall is provided with crossbeam, the standby tilting bed of shelving.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described the first rotary support and the second rotary support, cavity structure for Plate Welding, the first rotary support and the second rotary support symmetry are positioned at the both sides of hold-down support center line, and fix by pre-buried foundation bolt, top at the first rotary support and the second rotary support is provided with hinge, the first rotary support is connected with the two ends, left and right of the front side edge of tilting bed by hinge with the second rotary support, and two hinges keep with one heart.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described tilting bed is the frame structure of a steel plate and shaped steel assembly welding, at the left end of tilting bed front side edge, be provided with the first support arm with the stud connection at the first rotary support top, at the right-hand member of tilting bed front side edge, be provided with the second support arm with the stud connection at the second rotary support top, the first support arm and the second support arm are symmetrically distributed in the center line both sides of tilting bed.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first drives oil cylinder to be arranged in the internal cavities of the first rotary support, second drives oil cylinder to be arranged in the internal cavities of the second rotary support, first drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the first rotary support, second drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the second rotary support, first drives oil cylinder top to be connected with the left end of tilting bed front side edge by bearing pin, second drives oil cylinder top to be connected with the right-hand member of tilting bed front side edge by bearing pin, tilting bed is done Concentric rotation around the axle on rotary support top under the driving that drives oil cylinder, the speed of hydraulic cylinder can regulate according to actual needs manually or automatically.
Again further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first two-mans ladle adapts to inside the first support arm of positioner and tilting bed and be connected, second two-mans ladle adapts to positioner and is connected with the second support arm inner side of tilting bed, and described two-maing ladle adapts to positioner and comprise and adapt to bearing, connecting plate and the vertical rotating support shaft of installation.
Again further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first two-mans ladle adapts to positioner and be connected inside the first support arm of connecting plate and tilting bed, second two-mans ladle adapts to positioner and is connected inside the second support arm of connecting plate and tilting bed, two-man ladle adaptive device connecting plate with adapt to board support and be connected by rotating support shaft, described adaptation bearing is provided with the fixed head of two-maing ladle for positioning aluminium liquid, and described connecting plate is provided with the jacking block of two-maing ladle for supporting aluminium liquid.
The substantive distinguishing features that the present invention is outstanding and significant technological progress are mainly reflected in:
The present invention can automatically lead and locate according to the specification of two-maing ladle, and makes aluminium liquid enter stove more convenient, has effectively improved the popularity of its application, meanwhile, has improved the positioning precision of two-maing ladle; During application, only need to adopt overhead traveling crane that aluminium liquid is two-mand ladle to handling to tilting bed, reduce the occupancy of overhead traveling crane; Tilting bed adopts hydraulic jack to drive, and operates steadily, and speed can regulate as required, can effectively improve reinforced speed and efficiency; Two-man ladle and tumble as operated from a distance, operating personnel are away from deathtrap, and when fortuitous event occurs, operating personnel can be in time, safely accident is controlled, stoped; Simple in structure, the security of operation is also further guaranteed; Operability and practical.
Accompanying drawing explanation
Fig. 1: the front view of self-adapting type aluminium liquid tipping device of two-man ladle of the present invention;
Fig. 2: the top view of self-adapting type aluminium liquid tipping device of two-man ladle of the present invention;
Fig. 3: the side view of self-adapting type aluminium liquid tipping device of two-man ladle of the present invention;
Fig. 4: the adaptation positioner figure of self-adapting type aluminium liquid tipping device of two-man ladle of the present invention.
In figure, the implication of each Reference numeral is: 1-aluminium liquid is two-mand ladle; 2-tilting bed; 21-the first support arm; 3-hold-down support; 4-the first hinge; 5-the first rotary support; 6-first drives oil cylinder; 7-first adapts to positioner; 71-connecting plate; 72-adapts to bearing; 73-fixed dam; 74-jacking block; 8-the first rotating support shaft; 9-the second hinge; 10-the second rotary support; 11-second adapts to positioner; 12-the second rotating support shaft; 13-bearing pin.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, so that technical solution of the present invention is easier to understand and grasp.
As shown in Figures 1 and 2, self-adapting type aluminium liquid tipping device of two-man ladle of the present invention, its structure comprises that hold-down support 3, the first rotary support 5, the second rotary support 10, tilting bed 2, first are two-mand ladle and adapts to positioner 7 and second and two-man ladle and adapt to positioner 11; Wherein, on hold-down support 3, be equipped with tilting bed 2; The left end of hold-down support 3 front side edge connects the first rotary support 5, and the right-hand member of hold-down support 3 front side edge connects the second rotary support 10; The first rotary support 5 is connected with the left end of tilting bed 2 front side edge, and the second rotary support 10 is connected with the right-hand member of tilting bed 2 front side edge; Separately be provided with two and drive oil cylinder, one end of the first driving oil cylinder 6 is connected to the left end of tilting bed 2 front side edge, and the other end is connected on the first rotary support 5; One end of the second driving oil cylinder is connected to the right-hand member of tilting bed 2 front side edge, and the other end is connected on the second rotary support 10; Described first two-mans ladle adapts to positioner 7 and is connected with the left end inner side of tilting bed 2 front side edge, and second two-mans ladle adapts to inside the right-hand member of positioner 11 and tilting bed 2 front side edge and be connected, and for supporting aluminium liquid, two-mans ladle 1.It 1 is the container of electrolytic aluminium liquid that aluminium liquid is two-mand ladle, for the transhipment of aluminium liquid.
As shown in Figures 1 and 2, hold-down support 3, for the frame structure of shaped steel welding, is fixed by pre-buried foundation bolt, and hold-down support 3 inwalls are provided with crossbeam, for shelving tilting bed 2, described the first rotary support 5 and the second rotary support 10, cavity structure for Plate Welding, the first rotary support 5 and the second rotary support 10 symmetries are positioned at the both sides of hold-down support 3 center lines, and fix by pre-buried foundation bolt, at the top of the first rotary support 5 and the second rotary support 10, be respectively equipped with the first hinge 4 and the second hinge 9, the first rotary support 5 is connected with the left end of the front side edge of tilting bed 2 by the first hinge 4, the second rotary support 10 is connected with the right-hand member of the front side edge of tilting bed 2 by the second hinge 9, the first hinge 4 and the second hinge 9 keep with one heart and its height and aluminium liquid are two-mand ladle, and Hu Zui is highly consistent or approach.Described tilting bed 2 is the frame structure of a steel plate and shaped steel assembly welding, left end in tilting bed 2 front side edge is provided with the first support arm 21 being connected with first hinge 4 at the first rotary support 5 tops, right-hand member in tilting bed 2 front side edge is provided with the second support arm being connected with second hinge 9 at the second rotary support 10 tops, and the first support arm 21 and the second support arm are symmetrically distributed in the center line both sides of tilting bed.Especially, described first drives oil cylinder 6 bottoms to be arranged in the internal cavities of the first rotary support 5, second drives oil cylinder bottom to be arranged in the internal cavities of the second rotary support 10, first drives oil cylinder 6 bottoms to adopt bearing pin 13 to be connected with the bottom of the first rotary support 5, second drives oil cylinder bottom to adopt bearing pin 13 to be connected with the bottom of the second rotary support 10, first drives oil cylinder 6 tops to be connected with the left end of tilting bed 2 front side edge by bearing pin 13, second drives oil cylinder top to be connected with the right-hand member of tilting bed 2 front side edge by bearing pin 13, tilting bed 2 is done Concentric rotation around the first hinge 4 and second hinge 9 on rotary support top under the driving of the first driving oil cylinder 6 and the second driving oil cylinder, the speed of hydraulic cylinder can regulate according to actual needs manually or automatically.
As shown in Figures 2 and 3, first two-mans ladle adapts to positioner 7 and is connected with the first support arm 21 inner sides of tilting bed 2, and second two-mans ladle adapts to inside the second support arm of positioner 11 and tilting bed 2 and be connected.As shown in Figure 4, described first two-man ladle adapt to positioner 7 and second two-man ladle adapt to that positioner 11 comprises connecting plate 71, adapts to bearing 72, first rotating support shaft 8 of vertically installing and second rotating support shaft 12 of vertically installing.Described first two-mans ladle adapts to positioner 7 and is connected with the first support arm 21 inner sides of tilting bed 2 by connecting plate 71, and second two-mans ladle adapts to positioner 11 and be connected inside the second support arm of connecting plate 71 and tilting bed 2.The described first connecting plate 71 of two-maing ladle adaptive device 7 is connected by rotating support shaft 8 with adaptation board support 72, the second connecting plate 71 of two-maing ladle adaptive device 11 is connected by the second rotating support shaft 12 with adaptation board support 72, described adaptation bearing 72 is provided with for two-man ladle 1 fixed dam 73 of positioning aluminium liquid, and described connecting plate is provided with the jacking block 74 of two-maing ladle for supporting aluminium liquid.
The effect of self-adapting type aluminium liquid tipping device of two-man ladle of the present invention is that the aluminium liquid that aluminium liquid is two-mand ladle in 1 is added in stove.During practical application, this device is arranged on the ground of stove sidepiece, and the center line of whole device is consistent with the center line that stove enters aluminium mouth, and two-man ladle 1 aluminium flowing-out mouth of aluminium liquid is positioned at the top into aluminium mouth.Concrete steps are as follows:
(1) when aluminium liquid need to be added in stove, adopt overhead traveling crane that aluminium liquid is two-mand ladle to 1 handling and near first, adapt to positioner 7 and the second adaptation positioner 11 to tilting bed 2 and as far as possible, tilting bed 2 is positioned at initial water prosposition;
(2) aluminium liquid two-man ladle 1 in place after, action button is controlled first and is driven oil cylinder 6 and second to drive oil cylinder to drive tilting bed 2 to be rotated around the first hinge 4 and the second hinge 9, and the first speed that drives oil cylinder 6 and second to drive the speed of oil cylinder to enter stove according to aluminium liquid regulates manually or automatically;
(3) in the process of tumbling at tilting bed 2, aluminium liquid two-man ladle 1 can and the first adaptation positioner 7, second adapts to positioner 11 close contacts, by first, adapt to positioner 7, the second jacking block 74 adapting on positioner 11 supports, different according to two-man ladle 1 specification of adopted aluminium liquid, thereby first adapts to positioner 7, can be rotated and make two-man ladle 1 fit tightly of jacking block 74 and aluminium liquid around rotating support shaft 8, thereby second adapts to positioner 11, can be rotated and make two-man ladle 1 fit tightly of jacking block 74 and aluminium liquid around rotating support shaft 12, its location is realized by fixed dam 73, thereby guaranteed aluminium liquid 1 fixing in whole stable and aluminium flowing-out mouth position of tumbling in process of two-maing ladle,
(4) along with the increase of tip-over angle, the aluminium liquid that aluminium liquid is two-mand ladle in 1 can flow out along the Hu Zui that two-mans ladle, and the maximum tip-over angle of tilting bed 2 should be slightly larger than the aluminium liquid angle of Hu Zui of two-maing ladle, thereby guarantees that the aluminium liquid of aluminium liquid in two-maing ladle can be emptied completely;
(6) after aluminium liquid is emptied completely, tilting bed 2 drives at the first driving oil cylinder 6 and second under the effect of oil cylinder and is returned to horizontal position, and afterwards, overhead traveling crane is walked 1 handling of two-maing ladle of empty aluminium liquid.
In whole process of tumbling, its location, tumbling to put in place etc. all adopts limit switch to detect and carries out corresponding interlocked control.
By above description, can find out,
The present invention can automatically lead and locate according to the specification of two-maing ladle, and makes aluminium liquid enter stove more convenient, has effectively improved the popularity of its application, meanwhile, has improved the positioning precision of two-maing ladle; During application, only need to adopt overhead traveling crane that aluminium liquid is two-mand ladle to handling to tilting bed, reduce the occupancy of overhead traveling crane; Tilting bed adopts hydraulic jack to drive, and operates steadily, and speed can regulate as required, can effectively improve reinforced speed and efficiency; Two-man ladle and tumble as operated from a distance, operating personnel are away from deathtrap, and when fortuitous event occurs, operating personnel can be in time, safely accident is controlled, stoped; Simple in structure, the security of operation is also further guaranteed; Operability and practical.
Certainly, be more than representative instance of the present invention, in addition, the present invention can also have other multiple specific embodiment, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, within all dropping on the scope of protection of present invention.
Claims (7)
1. a self-adapting type aluminium liquid tipping device of two-man ladle, is characterized in that: its structure comprises that hold-down support, the first rotary support, the second rotary support, tilting bed, first are two-mand ladle and adapts to positioner and the second adaptation positioner of two-maing ladle; Wherein, on hold-down support, be equipped with tilting bed; The left end of hold-down support front side edge connects the first rotary support, and the right-hand member of hold-down support front side edge connects the second rotary support; The first rotary support is connected with the left end of tilting bed front side edge, and the second rotary support is connected with the right-hand member of tilting bed front side edge;
Separately be provided with the first driving oil cylinder and second and drive oil cylinder, one end of the first driving oil cylinder is connected to the left end of tilting bed front side edge, and the other end is connected on the first rotary support; One end of the second driving oil cylinder is connected to the right-hand member of tilting bed front side edge, and the other end is connected on the second rotary support;
Described first two-mans ladle adapts to positioner and is connected with the left end inner side of tilting bed front side edge, and second two-mans ladle adapts to inside the right-hand member of positioner and tilting bed front side edge and be connected, and for supporting aluminium liquid, two-mans ladle.
2. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 1, is characterized in that: described hold-down support is the frame structure of shaped steel welding, and fixes by pre-buried foundation bolt, and hold-down support inwall is provided with crossbeam, the standby tilting bed of shelving.
3. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 1, it is characterized in that: described the first rotary support and the second rotary support, cavity structure for Plate Welding, the first rotary support and the second rotary support symmetry are positioned at the both sides of hold-down support center line, and fix by pre-buried foundation bolt, top at the first rotary support and the second rotary support is provided with hinge, the first rotary support is connected with the two ends, left and right of the front side edge of tilting bed by hinge with the second rotary support, and two hinges keep with one heart.
4. according to the self-adapting type aluminium liquid tipping device of two-man ladle described in claim 1 and 3, it is characterized in that: described tilting bed is the frame structure of a steel plate and shaped steel assembly welding, at the left end of tilting bed front side edge, be provided with the first support arm with the stud connection at the first rotary support top, at the right-hand member of tilting bed front side edge, be provided with the second support arm with the stud connection at the second rotary support top, the first support arm and the second support arm are symmetrically distributed in the center line both sides of tilting bed.
5. according to the self-adapting type aluminium liquid tipping device of two-man ladle described in claim 1 and 3, it is characterized in that: described first drives oil cylinder to be arranged in the internal cavities of the first rotary support, second drives oil cylinder to be arranged in the internal cavities of the second rotary support, first drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the first rotary support, second drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the second rotary support, first drives oil cylinder top to be connected with the left end of tilting bed front side edge by bearing pin, second drives oil cylinder top to be connected with the right-hand member of tilting bed front side edge by bearing pin, tilting bed is done Concentric rotation around the axle on rotary support top under the driving that drives oil cylinder, the speed of hydraulic cylinder can regulate according to actual needs manually or automatically.
6. according to the self-adapting type aluminium liquid tipping device of two-man ladle described in claim 1 and 5, it is characterized in that: described first two-mans ladle adapts to inside the first support arm of positioner and tilting bed and be connected, second two-mans ladle adapts to positioner and is connected with the second support arm inner side of tilting bed, and described two-maing ladle adapts to positioner and comprise and adapt to bearing, connecting plate and the vertical rotating support shaft of installation.
7. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 6, it is characterized in that: described first two-mans ladle adapts to positioner and be connected inside the first support arm of connecting plate and tilting bed, second two-mans ladle adapts to positioner and is connected inside the second support arm of connecting plate and tilting bed, two-man ladle adaptive device connecting plate with adapt to board support and be connected by rotating support shaft, described adaptation bearing is provided with the fixed head of two-maing ladle for positioning aluminium liquid, and described connecting plate is provided with the jacking block of two-maing ladle for supporting aluminium liquid.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310552103.4A CN103537660B (en) | 2013-11-08 | 2013-11-08 | Self-adapting type aluminium liquid tipping device of two-man ladle |
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| CN201310552103.4A CN103537660B (en) | 2013-11-08 | 2013-11-08 | Self-adapting type aluminium liquid tipping device of two-man ladle |
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| CN103537660B CN103537660B (en) | 2016-02-24 |
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| CN103817317A (en) * | 2014-03-06 | 2014-05-28 | 中机中联工程有限公司 | Ladle overturning and dumping machine |
| CN105328173A (en) * | 2015-12-01 | 2016-02-17 | 沈阳铸造研究所 | Vehicle-mounted fixed-point twice-tilting poured steel ladle and molten steel pouring method |
| CN105935763A (en) * | 2016-06-23 | 2016-09-14 | 芜湖黄燕实业有限公司 | Transfer ladle equipment for hub pouring |
| CN106562615A (en) * | 2016-10-26 | 2017-04-19 | 东莞市天合机电开发有限公司 | Display device applied to photovoltaic module |
| CN111375749A (en) * | 2018-12-27 | 2020-07-07 | 苏州啸波科技有限公司 | Tilting type molten aluminum transfer bag |
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| CN203679253U (en) * | 2013-11-08 | 2014-07-02 | 苏州新长光热能科技有限公司 | Self-adapting molten aluminum two-man-ladle tilting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103817317A (en) * | 2014-03-06 | 2014-05-28 | 中机中联工程有限公司 | Ladle overturning and dumping machine |
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| CN105328173B (en) * | 2015-12-01 | 2017-05-31 | 沈阳铸造研究所 | The vehicle-mounted secondary tilt pouring ladle of fixed point and pouring molten steel method |
| CN105935763A (en) * | 2016-06-23 | 2016-09-14 | 芜湖黄燕实业有限公司 | Transfer ladle equipment for hub pouring |
| CN106562615A (en) * | 2016-10-26 | 2017-04-19 | 东莞市天合机电开发有限公司 | Display device applied to photovoltaic module |
| CN106562615B (en) * | 2016-10-26 | 2019-06-07 | 许恩明 | A kind of displaying device applied to photovoltaic module |
| CN111375749A (en) * | 2018-12-27 | 2020-07-07 | 苏州啸波科技有限公司 | Tilting type molten aluminum transfer bag |
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| CN103537660B (en) | 2016-02-24 |
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