CN203679253U - Self-adapting molten aluminum two-man-ladle tilting device - Google Patents
Self-adapting molten aluminum two-man-ladle tilting device Download PDFInfo
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- CN203679253U CN203679253U CN201320704175.1U CN201320704175U CN203679253U CN 203679253 U CN203679253 U CN 203679253U CN 201320704175 U CN201320704175 U CN 201320704175U CN 203679253 U CN203679253 U CN 203679253U
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- ladle
- support
- rotary support
- tilting bed
- front side
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Abstract
The utility model discloses a self-adapting molten aluminum two-man-ladle tilting device. The tilting device comprises a fixed supporting seat, a first rotary supporting seat, a second rotary supporting seat, a tilting platform, a first two-man ladle adapting and locating device and a second two-man ladle adapting and locating device, wherein the tilting platform is arranged on the fixed supporting seat; the left end of the front side edge of the fixed supporting seat is connected with the first rotary supporting seat, and the right end of the front side edge of the fixed supporting seat is connected with the second rotary supporting seat; the first rotary supporting seat is connected with the left end of the front side edge of the tilting platform, and the second rotary supporting seat is connected with the right end of the front side edge of the tilting platform. According to the self-adapting molten aluminum two-man-ladle tilting device, guiding and locating can be carried out automatically according to the specifications of a two-man ladle, so that molten aluminum can more conveniently and faster enter a furnace, and the speed and efficiency of feeding are effectively increased; meanwhile, the accuracy of two-man-ladle locating is improved, the occupancy of an overhead travelling crane is lowered, and the safety of operation is further guaranteed.
Description
Technical field
The utility model relates to hydraulic technique field, the high-precision molten guarantor's stove hydraulic synchronous control system of especially a kind of heavy load.
Background technology
Along with aluminium electrolysis enterprise industrial chain is extended to aluminium processing industry, electrolytic aluminium liquid is directly more and more obvious as the process raw material superiority of (as aluminium slab ingot, aluminum round rod etc.) blank of aluminium, therefore electrolytic aluminium foundry production line is also more and more, and this just relates to from electrolytic cell to be carried out aluminium liquid and how to be joined the problem in stove by the transhipment of two-maing ladle of vacuum aluminum liquid.Meanwhile, due to the needs that expansion and the adaptation following process of the size of capacity are produced, in general there are several foundry production lines in an aluminium founding workshop simultaneously, casts the turned blank of different-alloy, different size simultaneously.Therefore the mode that, electrolytic aluminium liquid enters stove has determined the production efficiency of whole production line to a certain extent.
At present, it is to arrange one at body of heater suitable position to enter aluminium mouth that general liquid aluminium adds the mode in stove, adopt the overhead traveling crane handling Ru Lvkou position, stokehold of two-maing ladle, tumble and two-man ladle by artificial or the motorized motions runner of two-maing ladle, thereby aluminium liquid is flowed out by the Hu Zui on the top of two-maing ladle, flow in stove along entering aluminium mouth, thereby complete a reinforced process.Enter in the process of stove at whole aluminium liquid, the overhead traveling crane that handling is two-mand ladle always in load duty, two-man ladle in vacant state, the reinforced initial stage need to two-man ladle and carrying out that stove enters between aluminium mouth manually located to unsettled, in reinforced process, need artificial participation also to keep its invariant position, otherwise aluminium liquid will spill and bring certain potential safety hazard always.
Aforesaid liquid aluminium enters stove mode and has following shortcoming: overhead traveling crane occupation rate is high; Charging rate is slow; Location is inaccurate; There is potential safety hazard; In addition, even in same factory, two-maing ladle of different size may be there is, practical application cannot be satisfied with.Therefore, design a kind of brand-new liquid aluminium and enter stove mode or device, the aluminium liquid that adapts to different size is two-mand ladle and overcomes above shortcoming, seems highly significant.
Summary of the invention
The purpose of this utility model is to provide a kind of self-adapting type aluminium liquid tipping device of two-man ladle, and its security, operability and practicality are stronger, can overcome in prior art: overhead traveling crane occupation rate is high, charging rate slow, locate inaccurate shortcoming.
For achieving the above object, the utility model adopts following technical scheme:
A kind of self-adapting type aluminium liquid tipping device of two-man ladle, its structure comprises that hold-down support, the first rotary support, the second rotary support, tilting bed, first are two-mand ladle and adapts to positioner and the second adaptation positioner of two-maing ladle; Wherein, on hold-down support, be equipped with tilting bed; The left end of hold-down support front side edge connects the first rotary support, and the right-hand member of hold-down support front side edge connects the second rotary support; The first rotary support is connected with the left end of tilting bed front side edge, and the second rotary support is connected with the right-hand member of tilting bed front side edge; Separately be provided with the first driving oil cylinder and second and drive oil cylinder, first drives one end of oil cylinder to be connected to the left end of tilting bed front side edge, and the other end is connected on the first rotary support; Second drives one end of oil cylinder to be connected to the right-hand member of tilting bed front side edge, and the other end is connected on the second rotary support; The left end inner side that described first two-mans ladle adapts to positioner and tilting bed front side edge is connected, and second two-mans ladle adapts to be connected inside the right-hand member of positioner and tilting bed front side edge.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described hold-down support is the frame structure of shaped steel welding, and hold-down support inwall is provided with crossbeam.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described the first rotary support and the second rotary support are cavity structure, the first rotary support and the second rotary support symmetry are positioned at the both sides of hold-down support center line, top at the first rotary support and the second rotary support is provided with hinge, the first rotary support is connected with the two ends, left and right of the front side edge of tilting bed by hinge with the second rotary support, and two hinges keep with one heart.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described tilting bed is frame structure, be provided with and the first support arm of the stud connection at the first rotary support top at the left end of tilting bed front side edge, be provided with and the second support arm of the stud connection at the second rotary support top at the right-hand member of tilting bed front side edge, the first support arm and the second support arm are symmetrically distributed in the center line both sides of tilting bed.
Further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first drives oil cylinder to be arranged in the internal cavities of the first rotary support, second drives oil cylinder to be arranged in the internal cavities of the second rotary support, first drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the first rotary support, second drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the second rotary support, first drives oil cylinder top to be connected with the left end of tilting bed front side edge by bearing pin, and second drives oil cylinder top to be connected with the right-hand member of tilting bed front side edge by bearing pin.
Again further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first two-mans ladle adapts to be connected inside the first support arm of positioner and tilting bed, the second support arm inner side that second two-mans ladle adapts to positioner and tilting bed is connected, and described two-maing ladle adapts to positioner and comprise and adapt to bearing, connecting plate and the vertical rotating support shaft of installation.
Again further, above-mentioned self-adapting type aluminium liquid tipping device of two-man ladle, wherein: described first two-mans ladle adapts to positioner and be connected inside the first support arm of connecting plate and tilting bed, second two-mans ladle adapts to positioner and is connected inside the second support arm of connecting plate and tilting bed, two-man ladle adaptive device connecting plate with adapt to board support be connected by rotating support shaft, described adaptation bearing is provided with fixed head, and described connecting plate is provided with jacking block.
The utility model technique effect is mainly reflected in:
The utility model can automatically lead and locate according to the specification of two-maing ladle, and makes aluminium liquid enter stove more convenient, has effectively improved the popularity of its application, meanwhile, has improved the positioning precision of two-maing ladle; When application, only need to adopt overhead traveling crane that aluminium liquid is two-mand ladle to handling to tilting bed, reduce the occupancy of overhead traveling crane; Tilting bed adopts hydraulic jack to drive, and operates steadily, and speed can regulate as required, can effectively improve reinforced speed and efficiency; Two-man ladle and tumble as operated from a distance, operating personnel are away from deathtrap, and when fortuitous event occurs, operating personnel can be in time, safely accident is controlled, stoped; Simple in structure, the security of operation is also further ensured; Operability and practical.
Brief description of the drawings
Fig. 1: the front view of the utility model self-adapting type aluminium liquid tipping device of two-man ladle;
Fig. 2: the top view of the utility model self-adapting type aluminium liquid tipping device of two-man ladle;
Fig. 3: the side view of the utility model self-adapting type aluminium liquid tipping device of two-man ladle;
Fig. 4: the adaptation positioner figure of the utility model self-adapting type aluminium liquid tipping device of two-man ladle.
In figure, the implication of each Reference numeral is: 1-aluminium liquid is two-mand ladle; 2-tilting bed; 21-the first support arm; 3-hold-down support; 4-the first hinge; 5-the first rotary support; 6-first drives oil cylinder; 7-first adapts to positioner; 71-connecting plate; 72-adapts to bearing; 73-fixed dam; 74-jacking block; 8-the first rotating support shaft; 9-the second hinge; 10-the second rotary support; 11-second adapts to positioner; 12-the second rotating support shaft; 13-bearing pin.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail, so that technical solutions of the utility model are easier to understand and grasp.
As shown in Figures 1 and 2, the utility model self-adapting type aluminium liquid tipping device of two-man ladle, its structure comprise hold-down support 3, the first rotary support 5, the second rotary support 10, tilting bed 2, first two-man ladle adapt to positioner 7 and second two-man ladle adapt to positioner 11; Wherein, on hold-down support 3, be equipped with tilting bed 2; The left end of hold-down support 3 front side edge connects the first rotary support 5, and the right-hand member of hold-down support 3 front side edge connects the second rotary support 10; The first rotary support 5 is connected with the left end of tilting bed 2 front side edge, and the second rotary support 10 is connected with the right-hand member of tilting bed 2 front side edge; Separately be provided with two and drive oil cylinder, first drives one end of oil cylinder 6 to be connected to the left end of tilting bed 2 front side edge, and the other end is connected on the first rotary support 5; Second drives one end of oil cylinder to be connected to the right-hand member of tilting bed 2 front side edge, and the other end is connected on the second rotary support 10; The left end inner side that described first two-mans ladle adapts to positioner 7 and tilting bed 2 front side edge is connected, and second two-mans ladle adapts to be connected inside the right-hand member of positioner 11 and tilting bed 2 front side edge, two-mans ladle 1 for supporting aluminium liquid.It 1 is the container of electrolytic aluminium liquid that aluminium liquid is two-mand ladle, for the transhipment of aluminium liquid.
As shown in Figures 1 and 2, hold-down support 3, for the frame structure of shaped steel welding, is fixed by pre-buried foundation bolt, and hold-down support 3 inwalls are provided with crossbeam, for shelving tilting bed 2, described the first rotary support 5 and the second rotary support 10, for the cavity structure of Plate Welding, the first rotary support 5 and the second rotary support 10 symmetries are positioned at the both sides of hold-down support 3 center lines, and fix by pre-buried foundation bolt, be respectively equipped with the first hinge 4 and the second hinge 9 at the top of the first rotary support 5 and the second rotary support 10, the first rotary support 5 is connected with the left end of the front side edge of tilting bed 2 by the first hinge 4, the second rotary support 10 is connected with the right-hand member of the front side edge of tilting bed 2 by the second hinge 9, the first hinge 4 and the second hinge 9 keep with one heart and its height and aluminium liquid are two-mand ladle, and Hu Zui is highly consistent or approach.Described tilting bed 2 is the frame structure of a steel plate and shaped steel assembly welding, be provided with the first support arm 21 being connected with first hinge 4 at the first rotary support 5 tops at the left end of tilting bed 2 front side edge, be provided with the second support arm being connected with second hinge 9 at the second rotary support 10 tops at the right-hand member of tilting bed 2 front side edge, the first support arm 21 and the second support arm are symmetrically distributed in the center line both sides of tilting bed.Especially, described first drives oil cylinder 6 bottoms to be arranged in the internal cavities of the first rotary support 5, second drives oil cylinder bottom to be arranged in the internal cavities of the second rotary support 10, first drives oil cylinder 6 bottoms to adopt bearing pin 13 to be connected with the bottom of the first rotary support 5, second drives oil cylinder bottom to adopt bearing pin 13 to be connected with the bottom of the second rotary support 10, first drives oil cylinder 6 tops to be connected with the left end of tilting bed 2 front side edge by bearing pin 13, second drives oil cylinder top to be connected with the right-hand member of tilting bed 2 front side edge by bearing pin 13, tilting bed 2 does Concentric rotation around the first hinge 4 and second hinge 9 on rotary support top under the driving of the first driving oil cylinder 6 and the second driving oil cylinder, the speed of hydraulic cylinder can regulate according to actual needs manually or automatically.
As shown in Figures 2 and 3, first two-mans ladle adapts to positioner 7 and is connected with the first support arm 21 inner sides of tilting bed 2, and second two-mans ladle adapts to be connected inside the second support arm of positioner 11 and tilting bed 2.As shown in Figure 4, described first two-man ladle adapt on positioner 7 and second two-man ladle adapt to that positioner 11 comprises connecting plate 71, adapts to bearing 72, first rotating support shaft 8 of vertically installing and second rotating support shaft 12 of vertically installing.Described first two-mans ladle adapts to positioner 7 and is connected with the first support arm 21 inner sides of tilting bed 2 by connecting plate 71, and second two-mans ladle adapts to positioner 11 and be connected inside the second support arm of connecting plate 71 and tilting bed 2.The described first connecting plate 71 of two-maing ladle adaptive device 7 is connected by rotating support shaft 8 with adaptation board support 72, the second connecting plate 71 of two-maing ladle adaptive device 11 is connected by the second rotating support shaft 12 with adaptation board support 72, described adaptation bearing 72 is provided with for two-man ladle 1 fixed dam 73 of positioning aluminium liquid, and described connecting plate is provided with the jacking block 74 of two-maing ladle for supporting aluminium liquid.
The effect of the utility model self-adapting type aluminium liquid tipping device of two-man ladle is that the aluminium liquid that aluminium liquid is two-mand ladle in 1 is added in stove.When practical application, this device is arranged on the ground of stove sidepiece, and the center line of whole device is consistent with the center line that stove enters aluminium mouth, and two-man ladle 1 aluminium flowing-out mouth of aluminium liquid is positioned at the top into aluminium mouth.Concrete steps are as follows:
(1) in the time that aluminium liquid need to be added in stove, adopt overhead traveling crane that aluminium liquid is two-mand ladle to 1 handling and adapt to positioner 7 and the second adaptation positioner 11 near first to tilting bed 2 and as far as possible, tilting bed 2 is positioned at initial water prosposition;
(2) aluminium liquid two-man ladle 1 in place after, action button control first drives oil cylinder 6 and second to drive oil cylinder to drive tilting bed 2 to be rotated around the first hinge 4 and the second hinge 9, and first drives oil cylinder 6 and the second speed that drives the speed of oil cylinder to enter stove according to aluminium liquid to regulate manually or automatically;
(3) in the process of tumbling at tilting bed 2, aluminium liquid two-man ladle 1 can and the first adaptation positioner 7, second adapts to positioner 11 close contacts, adapt to positioner 7 by first, the second jacking block 74 adapting on positioner 11 supports, according to two-man ladle 1 specification difference of adopted aluminium liquid, can be rotated and make two-man ladle 1 fit tightly of jacking block 74 and aluminium liquid around rotating support shaft 8 thereby first adapts to positioner 7, can be rotated and make two-man ladle 1 fit tightly of jacking block 74 and aluminium liquid around rotating support shaft 12 thereby second adapts to positioner 11, its location is realized by fixed dam 73, thereby ensure aluminium liquid 1 fixing in whole stable and aluminium flowing-out mouth position of tumbling in process of two-maing ladle,
(4) along with the increase of tip-over angle, the aluminium liquid that aluminium liquid is two-mand ladle in 1 can flow out along the Hu Zui that two-mans ladle, and the maximum tip-over angle of tilting bed 2 should be slightly larger than the aluminium liquid angle of Hu Zui of two-maing ladle, thereby ensures that the aluminium liquid of aluminium liquid in two-maing ladle can be emptied completely;
(6) after aluminium liquid is emptied completely, tilting bed 2 drives under the effect of oil cylinder and is returned to horizontal position at the first driving oil cylinder 6 and second, and afterwards, overhead traveling crane is walked 1 handling of two-maing ladle of empty aluminium liquid.
In whole process of tumbling, its location, tumbling to put in place etc. all adopts limit switch to detect and carries out corresponding interlocked control.
Can find out by above description,
The utility model can automatically lead and locate according to the specification of two-maing ladle, and makes aluminium liquid enter stove more convenient, has effectively improved the popularity of its application, meanwhile, has improved the positioning precision of two-maing ladle; When application, only need to adopt overhead traveling crane that aluminium liquid is two-mand ladle to handling to tilting bed, reduce the occupancy of overhead traveling crane; Tilting bed adopts hydraulic jack to drive, and operates steadily, and speed can regulate as required, can effectively improve reinforced speed and efficiency; Two-man ladle and tumble as operated from a distance, operating personnel are away from deathtrap, and when fortuitous event occurs, operating personnel can be in time, safely accident is controlled, stoped; Simple in structure, the security of operation is also further ensured; Operability and practical.
Certainly, be more than representative instance of the present utility model, in addition, the utility model can also have other multiple detailed description of the invention, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, within all dropping on the claimed scope of the utility model.
Claims (7)
1. a self-adapting type aluminium liquid tipping device of two-man ladle, is characterized in that: its structure comprises that hold-down support, the first rotary support, the second rotary support, tilting bed, first are two-mand ladle and adapts to positioner and the second adaptation positioner of two-maing ladle; Wherein, on hold-down support, be equipped with tilting bed; The left end of hold-down support front side edge connects the first rotary support, and the right-hand member of hold-down support front side edge connects the second rotary support; The first rotary support is connected with the left end of tilting bed front side edge, and the second rotary support is connected with the right-hand member of tilting bed front side edge;
Separately be provided with the first driving oil cylinder and second and drive oil cylinder, first drives one end of oil cylinder to be connected to the left end of tilting bed front side edge, and the other end is connected on the first rotary support; Second drives one end of oil cylinder to be connected to the right-hand member of tilting bed front side edge, and the other end is connected on the second rotary support;
The left end inner side that described first two-mans ladle adapts to positioner and tilting bed front side edge is connected, and second two-mans ladle adapts to be connected inside the right-hand member of positioner and tilting bed front side edge.
2. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 1, is characterized in that: described hold-down support is the frame structure of shaped steel welding, and hold-down support inwall is provided with crossbeam.
3. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 1, it is characterized in that: described the first rotary support and the second rotary support are cavity structure, the first rotary support and the second rotary support symmetry are positioned at the both sides of hold-down support center line, top at the first rotary support and the second rotary support is provided with hinge, the first rotary support is connected with the two ends, left and right of the front side edge of tilting bed by hinge with the second rotary support, and two hinges keep with one heart.
4. according to the self-adapting type aluminium liquid tipping device of two-man ladle described in claim 1 or 3, it is characterized in that: described tilting bed is frame structure, be provided with and the first support arm of the stud connection at the first rotary support top at the left end of tilting bed front side edge, be provided with and the second support arm of the stud connection at the second rotary support top at the right-hand member of tilting bed front side edge, the first support arm and the second support arm are symmetrically distributed in the center line both sides of tilting bed.
5. according to the self-adapting type aluminium liquid tipping device of two-man ladle described in claim 1 or 3, it is characterized in that: described first drives oil cylinder to be arranged in the internal cavities of the first rotary support, second drives oil cylinder to be arranged in the internal cavities of the second rotary support, first drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the first rotary support, second drives oil cylinder bottom to adopt bearing pin to be connected with the bottom of the second rotary support, first drives oil cylinder top to be connected with the left end of tilting bed front side edge by bearing pin, second drives oil cylinder top to be connected with the right-hand member of tilting bed front side edge by bearing pin.
6. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 5, it is characterized in that: described first two-mans ladle adapts to be connected inside the first support arm of positioner and tilting bed, the second support arm inner side that second two-mans ladle adapts to positioner and tilting bed is connected, and described two-maing ladle adapts to positioner and comprise and adapt to bearing, connecting plate and the vertical rotating support shaft of installation.
7. self-adapting type aluminium liquid tipping device of two-man ladle according to claim 6, it is characterized in that: described first two-mans ladle adapts to positioner and be connected inside the first support arm of connecting plate and tilting bed, second two-mans ladle adapts to positioner and is connected inside the second support arm of connecting plate and tilting bed, two-man ladle adaptive device connecting plate with adapt to board support be connected by rotating support shaft, described adaptation bearing is provided with fixed head, and described connecting plate is provided with jacking block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320704175.1U CN203679253U (en) | 2013-11-08 | 2013-11-08 | Self-adapting molten aluminum two-man-ladle tilting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320704175.1U CN203679253U (en) | 2013-11-08 | 2013-11-08 | Self-adapting molten aluminum two-man-ladle tilting device |
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| Publication Number | Publication Date |
|---|---|
| CN203679253U true CN203679253U (en) | 2014-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320704175.1U Expired - Fee Related CN203679253U (en) | 2013-11-08 | 2013-11-08 | Self-adapting molten aluminum two-man-ladle tilting device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537660A (en) * | 2013-11-08 | 2014-01-29 | 苏州新长光热能科技有限公司 | Adaptive molten aluminum ladle tipping device |
| CN105728704A (en) * | 2016-05-09 | 2016-07-06 | 西安合力汽车配件有限公司 | Automatic casting machine |
| CN111633191A (en) * | 2020-06-09 | 2020-09-08 | 辽宁忠旺机械设备制造有限公司 | Intelligent molten aluminum continuous casting production line and production method thereof |
-
2013
- 2013-11-08 CN CN201320704175.1U patent/CN203679253U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537660A (en) * | 2013-11-08 | 2014-01-29 | 苏州新长光热能科技有限公司 | Adaptive molten aluminum ladle tipping device |
| CN105728704A (en) * | 2016-05-09 | 2016-07-06 | 西安合力汽车配件有限公司 | Automatic casting machine |
| CN105728704B (en) * | 2016-05-09 | 2018-02-13 | 西安合力汽车配件有限公司 | A kind of automatic pouring machine |
| CN111633191A (en) * | 2020-06-09 | 2020-09-08 | 辽宁忠旺机械设备制造有限公司 | Intelligent molten aluminum continuous casting production line and production method thereof |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20201108 |
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