CN215615041U - Automatic casting pouring line - Google Patents
Automatic casting pouring line Download PDFInfo
- Publication number
- CN215615041U CN215615041U CN202121101452.0U CN202121101452U CN215615041U CN 215615041 U CN215615041 U CN 215615041U CN 202121101452 U CN202121101452 U CN 202121101452U CN 215615041 U CN215615041 U CN 215615041U
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- rail
- ladle
- conveying line
- overhead
- casting
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Abstract
The utility model relates to the technical field of casting production lines, in particular to an automatic casting pouring line, which comprises a conveying line, a ground rail parallel to the conveying line and an overhead rail moving along the ground rail, wherein the overhead rail is positioned above the conveying line and is orthogonal to the conveying line, the overhead rail is provided with an overhead traveling crane moving along the overhead rail, and a ladle frame controlled to lift by an oil cylinder is arranged below the overhead traveling crane; the bottom of the ladle frame is rotatably connected with a ladle through a half shaft, the top of the ladle frame is provided with a speed reducer, and the speed reducer is connected with the half shaft through chain transmission. According to the utility model, the pouring mould is automatically conveyed through the conveying line, the pouring ladle is transferred through the longitudinal and transverse moving mechanism, and the overturning of the pouring ladle is controlled through the speed reducer and the chain transmission, so that the casting and pouring automation is realized, the production efficiency and the casting quality are improved, and the potential safety hazard is reduced.
Description
Technical Field
The utility model relates to the technical field of casting production lines, in particular to an automatic casting pouring line.
Background
Casting is a method in which liquid metal is cast into a casting cavity that conforms to the shape of a part, and after it is cooled and solidified, a part or a blank is obtained. In the existing production, molten metal in a melting furnace is usually poured into a casting ladle, then the casting ladle is transferred to a casting mold by a manual or hoisting device, and then the casting ladle is overturned by manually operating a long handle or a hand wheel to pour the molten metal into the mold, so that the operation difficulty is high, the efficiency is low, and workers have scalding risks; and because the manual operation is adopted, the volume of a general casting ladle is not large, so that molten metal in the melting furnace needs to be poured into the casting ladle frequently and then the casting ladle needs to be transferred, the production efficiency is seriously influenced, and particularly when a large-sized workpiece is cast, one casting ladle cannot be fully cast, the casting needs to be cast for several times, and the quality of a casting is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic casting pouring line aiming at the defects of the prior art, which adopts a mechanical mechanism and a turnover mechanism which move vertically and horizontally to control the position and turnover of a pouring ladle, so that the pouring process can be mechanized and automated, the pouring efficiency and quality are improved, and the potential safety hazard is reduced.
The technical scheme adopted by the utility model for solving the technical problems is as follows: an automatic casting and pouring line comprises a conveying line, a ground rail parallel to the conveying line and an overhead rail moving along the ground rail, wherein the overhead rail is positioned above the conveying line and is orthogonal to the conveying line, the overhead rail is provided with a crown block moving along the overhead rail, and a ladle frame controlled to lift by an oil cylinder is arranged below the crown block; the bottom of the ladle frame is rotatably connected with a ladle through a half shaft, the top of the ladle frame is provided with a speed reducer, and the speed reducer is connected with the half shaft through chain transmission.
Further, the conveying line is a chain plate type conveying belt.
Furthermore, the sky rail comprises two parallel channel steels and supporting legs, the bottoms of the supporting legs are provided with rollers driven by a motor, and the rollers are in rolling connection with the ground rail; the side of ground rail is provided with the spacing stake that prevents the sky rail topples.
Furthermore, two ends of the ladle frame are provided with guide rods which are in sliding connection with the crown block.
Furthermore, the one end of overhead traveling crane is fixed with the hanger rail of I shape, hanger rail sliding connection has the electric hoist, the electric hoist is connected with the lifting claw through wire rope.
Furthermore, the two ends of the conveying line are provided with a goods raking bucket.
The utility model has the beneficial effects that: an automatic casting and pouring line comprises a conveying line, a ground rail parallel to the conveying line and an overhead rail moving along the ground rail, wherein the overhead rail is positioned above the conveying line and is orthogonal to the conveying line, the overhead rail is provided with a crown block moving along the overhead rail, and a ladle frame controlled to lift by an oil cylinder is arranged below the crown block; the bottom of the ladle frame is rotatably connected with a ladle through a half shaft, the top of the ladle frame is provided with a speed reducer, and the speed reducer is connected with the half shaft through chain transmission. According to the utility model, the pouring mould is automatically conveyed through the conveying line, the pouring ladle is transferred through the longitudinal and transverse moving mechanism, and the overturning of the pouring ladle is controlled through the speed reducer and the chain transmission, so that the casting and pouring automation is realized, the production efficiency and the casting quality are improved, and the potential safety hazard is reduced.
Drawings
FIG. 1 is a front view of an automated casting line of the present invention;
fig. 2 is a left sectional view of fig. 1.
Description of reference numerals:
1-conveying line, 2-ground rail, 3-overhead rail, 4-crown block, 5-oil cylinder, 6-ladle frame, 7-ladle, 8-half shaft, 9-speed reducer, 10-limit pile, 11-guide bar, 12-hanging rail and 13-electric hoist.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific examples, which are not intended to limit the scope of the utility model.
As shown in fig. 1 and 2, the automatic casting and pouring line of the present embodiment includes a conveying line 1, a ground rail 2 parallel to the conveying line 1, and an overhead rail 3 moving along the ground rail 2, wherein the overhead rail 3 is located above and orthogonal to the conveying line 1, the overhead rail 3 is provided with an overhead traveling crane 4 moving along the overhead rail 3, and a ladle frame 6 controlled to be lifted by an oil cylinder 5 is arranged below the overhead traveling crane 4; the bottom of the ladle frame 6 is rotatably connected with a ladle 7 through a half shaft 8, the top of the ladle frame 6 is provided with a speed reducer 9, and the speed reducer 9 is connected with the half shaft 8 through chain transmission.
The ground rail 2 is arranged on the ground, the ground rail 2 is connected with a roller driven by a motor in a rolling way, and the roller is hinged to a supporting leg of the sky rail 3 through a pin shaft, so that the sky rail 3 can move along the ground rail 2; the overhead traveling crane 4 is a flat car, two ends of the overhead traveling crane are rotatably connected with four small wheels, two small wheels are fixed on a long shaft, the long shaft is rotatably connected with the flat car, the flat car is provided with a motor, then the motor drives the long shaft to rotate through chain transmission, so that the overhead traveling crane 4 moves along the overhead rail 3, in order to prevent the overhead traveling crane 4 from derailing, the overhead rail 3 adopts channel steel, and the four small wheels are clamped in the channel steel; ladle frame 6 is by being fixed in 5 hangs and control of the hydro-cylinder of overhead traveling crane 4 goes up and down, in order to prevent ladle frame 6 rotates, ladle frame 6's both ends respectively set up one with overhead traveling crane 4 sliding connection's guide bar 11, the top of guide bar 11 can set up the limiting plate and prevent ladle frame 6 drops, and can this limiting plate with between overhead traveling crane 4 the spring is cup jointed to guide bar 11, thereby reduces the load of hydro-cylinder 5. The two ends of the casting ladle 7 are respectively provided with a half shaft 8 and are rotationally connected with the casting ladle frame 6 through the half shafts 8, the top of the casting ladle frame 6 is provided with a driving chain wheel driven by the speed reducer 9, the end part of the half shaft 8 is provided with a driven chain wheel, and the driving chain wheel is connected with the driven chain wheel through a chain, so that a turnover device is formed to control turnover of the casting ladle 7.
The two ends of the roller wheel connected with the sky rail 3 and the ground rail 2 are provided with wheel rims so as to clamp the ground rail 2 to prevent derailment, and in order to better prevent the sky rail 3 and the crown block 4 from overturning, the side surface of the ground rail 2 is provided with a limiting pile 10, namely the limiting pile 10 props against the bottom of the support leg of the sky rail 3 from the upper part; between the two, can set up the pulley and contradict the clamp plate of spacing stake 10 at the stabilizer blade of sky rail 3, also can restrict the clearance between the clamp plate of spacing stake 10 and the stabilizer blade of sky rail 3, for example be less than the height of gyro wheel rim to prevent that sky rail 3 from turning on one's side.
In this embodiment, the crown block 4 is provided with a hoisting mechanism for a mold or a mold shell, so that the hoisting mechanism can move along with the crown block 4, and the electric hoist 13 of the hoisting mechanism can also move along the hanger rail 12, so that the mold or the mold shell can be transported to the conveyor line 1, thereby saving labor.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (6)
1. An automatic casting pouring line which is characterized in that: the device comprises a conveying line, a ground rail parallel to the conveying line and an overhead rail moving along the ground rail, wherein the overhead rail is positioned above the conveying line and is orthogonal to the conveying line, the overhead rail is provided with an overhead traveling crane moving along the overhead rail, and a ladle frame controlled to lift by an oil cylinder is arranged below the overhead traveling crane; the bottom of the ladle frame is rotatably connected with a ladle through a half shaft, the top of the ladle frame is provided with a speed reducer, and the speed reducer is connected with the half shaft through chain transmission.
2. An automated casting line according to claim 1, wherein: the conveying line is a chain plate type conveying belt.
3. An automated casting line according to claim 1, wherein: the top rail comprises two parallel channel steels and supporting legs, the bottoms of the supporting legs are provided with rollers driven by a motor, and the rollers are in rolling connection with the ground rail; the side of ground rail is provided with the spacing stake that prevents the sky rail topples.
4. An automated casting line according to claim 1, wherein: and guide rods in sliding connection with the crown block are arranged at two ends of the ladle frame.
5. An automated casting line according to claim 1, wherein: the crane is characterized in that an I-shaped hanging rail is fixed at one end of the crown block, an electric hoist is connected to the hanging rail in a sliding mode, and a hanging claw is connected to the electric hoist through a steel wire rope.
6. An automated casting line according to claim 1, wherein: and the two ends of the conveying line are provided with a goods raking bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121101452.0U CN215615041U (en) | 2021-05-21 | 2021-05-21 | Automatic casting pouring line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121101452.0U CN215615041U (en) | 2021-05-21 | 2021-05-21 | Automatic casting pouring line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215615041U true CN215615041U (en) | 2022-01-25 |
Family
ID=79939075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121101452.0U Active CN215615041U (en) | 2021-05-21 | 2021-05-21 | Automatic casting pouring line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215615041U (en) |
-
2021
- 2021-05-21 CN CN202121101452.0U patent/CN215615041U/en active Active
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| GR01 | Patent grant |