CN203140695U - Device for casting anode copper mold by utilizing tundish of double-mold disc casting machine - Google Patents
Device for casting anode copper mold by utilizing tundish of double-mold disc casting machine Download PDFInfo
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- CN203140695U CN203140695U CN 201320176335 CN201320176335U CN203140695U CN 203140695 U CN203140695 U CN 203140695U CN 201320176335 CN201320176335 CN 201320176335 CN 201320176335 U CN201320176335 U CN 201320176335U CN 203140695 U CN203140695 U CN 203140695U
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Abstract
The utility model discloses a device for casting an anode copper mold by utilizing tundish of a double-mold disc casting machine. According to the device, a double-mold casting disc system is arranged in front of an anode furnace in a casting workshop; a chute is positioned between the anode furnace and the double-mold casting disc system; the tundish is arranged on a tundish bracket in the middle of the double-mold casting disc system; a copper mold casting mold of a copper anode plate is positioned below a tundish copper mold pouring gate; a central control room is positioned beside the double-mold casting disc system and on one side opposite to the tundish; a crane is arranged on a beam of the casting workshop plant; a copper mold cooling workshop is arranged beside the casting workshop; a forklift channel is formed in the copper mold cooling workshop and the casting workshop; and the forklift operates in a forklift operating channel and goes back and forth between the casting workshop and the copper mold cooling workshop. According to the device, the process of setting the cast copper mold is not required separately, the impurities in the process of pouring copper solution are avoided, and the device is low in production cost, high in efficiency and high in copper mold quality.
Description
Technical field
The utility model relates to a kind of device of manufactured copper positive plate mold, specifically is a kind of device that utilizes bimodulus disc casting machine trough casting anode copper mold.
Background technology
In the pyrometallurgical smelting process, the copper anode plate mold is very important casting process equipment, and its direct relation quality and the casting cost of anode copper.Present both at home and abroad mainly cylinder iron mould, steel mould and three kinds of materials of copper mold of copper anode plate mold.(1) pig mold thermal conductivity, corrosion-resistant, when cast temperature is too high, the Fe in the pig mold
3C will with remaining Cu in the copper liquid
2The O effect makes the casting wall produce plaque, and the CO that emits also will increase the porosity of anode copper, and, because the effect of thermal stress and shrinkage stress cracks, influence service life in the pig mold use; (2) steel mould has heat endurance preferably, but steel mould source difficulty, need be to special manufacturer's purchase, expensive, use cost is higher; (3) the copper mold thermal conductivity is good, in the casting cycle not with the effect of copper liquid, corrosion resistance and Heat stability is good, high life.Copper mold must professional founder not cast, can be by the mold voluntarily of copper smelter in the company, and useless mould also can in time melt down remelting, and production cost is lower, is the first-selection of copper anode mould.
Copper anode plate copper mold casting method manufacturing commonly used at present, common practices is to finish or reduce when copper liquid reduction to open the casting of slag-drip opening copper when proceeding to 1/3～1/2, this method needs to increase separately the operation of one cast copper mould, prolonged the production time, and copper liquid often has been with many impurity when slag notch flows out, and influences copper anode plate copper mold service life.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of device that utilizes bimodulus disc casting machine trough casting anode copper mold is provided, and makes the copper anode plate mold with copper mold, and utilizes bimodulus disc casting machine trough casting copper anode plate copper mold.Adopt the utility model to need not to arrange separately the operation of casting copper mold, can incidental impurities during cast copper liquid, production cost is low, the efficient height, the copper mold quality is good.
The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of device that utilizes bimodulus disc casting machine trough casting anode copper mold, comprise anode furnace, chute, bimodulus casting disc systems, tundish, copper anode plate copper mold casting mould, Central Control Room, crane, fork truck and copper mold cooling workshop, described bimodulus casting disc systems places the anode furnace the place ahead in casting workshop, chute is between anode furnace and bimodulus casting disc systems, tundish is installed on the tundish support between the bimodulus casting disc systems, copper anode plate copper mold casting mould is positioned at tundish copper mold casting gate below, Central Control Room is positioned at the other and side relative with tundish of bimodulus casting disc systems, crane is installed on the factory building beam of casting workshop, copper mold cooling workshop is located at by the casting workshop, copper mold cooling workshop is provided with the fork truck passage with the casting workshop, and fork truck runs on fork truck operation passage and travels to and fro between between casting workshop and the copper mold cooling workshop.
Described copper mold casting mould is positioned at 150mm place, tundish copper mold casting gate below, and copper mold casting gate bottom was 90～110mm to the distance of mould gate when tundish tilted to maximum angle.
Described tundish both sides are provided with outside the positive plate casting gate of a pair of symmetry installation, a copper mold casting gate also is equipped with at positive plate casting gate 1700mm place apart from the right side, the copper mold casting gate is trapezoidal shape, copper mold casting gate upper base hem width 350mm, hem width 500mm goes to the bottom, highly be 480mm, positive plate casting gate and copper mold casting gate are equipped with up and down door.
A kind ofly be applicable to the described casting method that utilizes the device of bimodulus disc casting machine trough casting anode copper mold, the up and down door of copper mold casting gate in the front opening bimodulus disc casting machine tundish comprises the steps: to cast, close and the up and down door of the positive plate casting gate of copper mold casting gate the same side, copper liquid flows out from anode furnace, flow to by chute in the tundish of band reclining device, treat that copper liquid is to 1/3 of tundish volume～1/2 o'clock, open switch in the Central Control Room, tundish begins to vert in 0 °～48.5 ° angular ranges and pour into copper liquid in copper anode plate copper mold casting mould, control the flow velocity of copper liquid by the tilt angle of adjusting tundish, when copper liquid is full of copper anode plate copper mold casting mould die cavity, close the Central Control Room switch, tundish returns horizontal holding fix, close the up and down door of tundish copper mold casting gate, open the up and down door of anode copper casting gate, tundish begins alternately the positive plate of casting in both sides bimodulus casting disc systems, the cooling of copper anode plate copper mold is after 6～15 minutes, crane hangs copper anode plate copper mold casting mould toward safety zone dismounting mould, by fork truck the copper anode plate copper mold is delivered to copper mold cooling workshop again and carry out natural aging treatment, crane is cast below ready another copper anode plate copper mold casting mould is winched to the copper mold casting gate afterwards, the operation that so moves in circles finishes until the casting of copper anode plate copper mold.
The beneficial effects of the utility model are:
1, it is good to utilize copper mold to make copper anode plate mold thermal conductivity, in the casting cycle not with the effect of copper liquid, corrosion resistance and Heat stability is good, high life.Copper mold is poured into a mould voluntarily by copper smelter in the company, and useless mould also can in time return the anode furnace remelting, and production cost is lower.
When 2, pouring into a mould copper anode plate, utilize bimodulus casting disc systems trough casting copper anode plate copper mold, need not to arrange separately the operation of casting copper mold, it is low to have reduced production cost, has improved production efficiency.
3, utilize bimodulus casting disc systems trough casting copper anode plate copper mold, can incidental impurities during cast copper liquid, the copper mold quality is good, has improved copper mold service life.
Description of drawings
Fig. 1 is the structural representation that utilizes the device of bimodulus disc casting machine trough casting anode copper mold described in the utility model.
Be labeled as among Fig. 1: casting workshop 1, anode furnace 2, chute 3, bimodulus casting disc systems 4, tundish 5, copper anode plate copper mold casting mould 6, Central Control Room 7, crane 8, safety zone 9, fork truck 10, copper mold cooling workshop 11.
Fig. 2 is the tundish structure schematic diagram that utilizes the device of bimodulus disc casting machine trough casting anode copper mold described in the utility model.
Be labeled as among Fig. 2: positive plate casting gate 12, copper mold casting gate 13, up and down door 14.
The specific embodiment
As shown in Figure 1, the device that utilizes bimodulus disc casting machine trough casting anode copper mold described in the utility model comprises anode furnace 2, chute 3, bimodulus casting disc systems 4, tundish 5, copper anode plate copper mold casting mould 6, Central Control Room 7, crane 8, fork truck 10 and copper mold cooling workshop 11.
Described bimodulus casting disc systems 4 places anode furnace 2 the place aheads in casting workshop, chute 3 is between anode furnace 2 and bimodulus casting disc systems 4, tundish 5 is installed on the support of the tundish 4 between the bimodulus casting disc systems 4, copper anode plate copper mold casting mould 6 is positioned at copper mold casting gate 13 belows of tundish 5, Central Control Room 7 is positioned at other and relative with tundish 5 side of bimodulus casting disc systems 4, crane 8 is installed on the factory building beam of casting workshop, copper mold cooling workshop 11 is located at by the casting workshop, copper mold cooling workshop 11 is provided with fork truck 10 passages with the casting workshop, and fork truck 10 runs on fork truck operation passage and travels to and fro between between casting workshop and the copper mold cooling workshop.
Tundish 5 both sides are provided with outside the positive plate casting gate 12 of a pair of symmetry installation, and a copper mold casting gate 13 also is equipped with at positive plate casting gate 1700mm place apart from the right side.
Positive plate casting gate 12 is equipped with up and down door 14 with copper mold casting gate 13.
A kind ofly be applicable to the described casting method that utilizes the device of bimodulus disc casting machine trough casting anode copper mold, comprise the steps:
Copper mold casting gate 13 up and down doors 14 in the casting front opening bimodulus disc casting machine tundish 5, close the positive plate casting gate 12 up and down doors 14 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow to by chute 3 in the tundish 5 of band reclining device, treat that copper liquid flow to 1/3～1/2 o'clock of tundish 5 volumes, open 7 switches in the Central Control Room, tundish 5 beginnings are verted in 0 °～48.5 ° angular ranges and pour into copper liquid in copper anode plate copper mold casting moulds 6, control the flow velocity of copper liquid by the tilt angle of adjusting tundish 5, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavities, close Central Control Room 7 switches, tundish 5 returns horizontal holding fix, close copper mold casting gate 13 up and down doors 14 in the tundish, open anode copper casting gate 12 up and down doors 14, tundish 5 begins alternately to both sides bimodulus casting disc systems 4 interior casting positive plates, the cooling of copper anode plate copper mold is after 6～15 minutes, crane 8 hangs the 9 dismounting moulds toward the safety zone with copper anode plate copper mold casting mould 6, by fork truck 10 the copper anode plate copper mold is delivered to copper mold cooling workshop 11 again and carry out natural aging treatment, crane winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, the operation that so moves in circles finishes until the casting of copper anode plate copper mold.
Embodiment 2
The structure of the device that utilizes bimodulus disc casting machine trough casting anode copper mold of present embodiment is identical with embodiment 1.
Casting method comprises the steps:
The workshop temperature is higher because cast summer, and copper liquid solidifies slowly, and casting method is slightly different:
Copper mold casting gate 13 up and down doors 14 in the casting front opening bimodulus disc casting machine tundish 5, close the positive plate casting gate 12 up and down doors 14 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow to by chute 3 in the tundish 5 of band reclining device, treat that copper liquid flow to 1/3 o'clock of tundish 5 volumes, open switch in the Central Control Room 7, tundish 5 begins to vert and pour into copper liquid in copper anode plate copper mold casting mould 6, tundish 5 tilt angles are 48.5 °, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavities, tundish 5 returns horizontal holding fix, close copper mold casting gate 13 up and down doors 14 in the tundish 5, open anode copper casting gate 12 up and down doors 14, tundish 5 begins alternately to both sides bimodulus casting disc systems 4 interior casting positive plates, the cooling of copper anode plate copper mold is after 15 minutes, crane 8 hangs the 9 dismounting moulds toward the safety zone with copper anode plate copper mold casting mould 6, by fork truck 10 the copper anode plate copper mold is delivered to copper mold cooling workshop 11 again and carry out natural aging treatment, crane 8 winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, the operation that so moves in circles finishes until the casting of copper anode plate copper mold.
The structure of the device that utilizes bimodulus disc casting machine trough casting anode copper mold of present embodiment is identical with embodiment 1.
Casting method comprises the steps:
The workshop temperature is relatively low because cast winter, and copper liquid solidifies quickening, and casting method is slightly different:
Copper mold casting gate 13 up and down doors 14 in the casting front opening bimodulus disc casting machine tundish 5, close the positive plate casting gate 12 up and down doors 14 with copper mold casting gate 13 the same sides, copper liquid flows out from anode furnace 2, flow to by chute 3 in the tundish 5 of band reclining device, treat that copper liquid flow to 1/2 o'clock of tundish volume, open switch in the Central Control Room 7, tundish 5 begins to vert and pour into copper liquid in copper anode plate copper mold casting mould 6, tundish 5 tilt angles are 30 °, when copper liquid is full of copper anode plate copper mold casting mould 6 die cavities, tundish 5 returns horizontal holding fix, close copper mold casting gate 13 up and down doors 14 in the tundish 5, open anode copper casting gate 12 up and down doors 14, tundish 5 begins alternately to both sides bimodulus casting disc systems 4 interior casting positive plates, the cooling of copper anode plate copper mold is after 6 minutes, crane 8 hangs copper anode plate copper mold casting mould 6 toward safety zone dismounting mould, by fork truck 10 the copper anode plate copper mold is delivered to copper mold cooling workshop 11 again and carry out natural aging treatment, crane 8 winches to copper mold casting gate 13 belows with ready another copper anode plate copper mold casting mould and casts afterwards, the operation that so moves in circles finishes until the casting of copper anode plate copper mold.
Claims (5)
1. device that utilizes bimodulus disc casting machine trough casting anode copper mold, it is characterized in that, comprise anode furnace, chute, bimodulus casting disc systems, tundish, copper anode plate copper mold casting mould, Central Control Room, crane, fork truck and copper mold cooling workshop, described bimodulus casting disc systems places the anode furnace the place ahead in casting workshop, chute is between anode furnace and bimodulus casting disc systems, tundish is installed on the tundish support between the bimodulus casting disc systems, copper anode plate copper mold casting mould is positioned at tundish copper mold casting gate below, Central Control Room is positioned at the other and side relative with tundish of bimodulus casting disc systems, crane is installed on the factory building beam of casting workshop, copper mold cooling workshop is located at by the casting workshop, copper mold cooling workshop is provided with the fork truck passage with the casting workshop, and fork truck runs on fork truck operation passage and travels to and fro between between casting workshop and the copper mold cooling workshop.
2. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 1, it is characterized in that, described copper anode plate copper mold casting mould is positioned at 150mm place, tundish copper mold casting gate below, and copper mold casting gate bottom was 90～110mm to the distance of mould gate when tundish tilted to maximum angle.
3. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 1, it is characterized in that, described tundish both sides are provided with outside the positive plate casting gate of a pair of symmetry installation, and a copper mold casting gate also is equipped with at positive plate casting gate 1700mm place apart from the right side.
4. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 3 is characterized in that described copper mold casting gate is trapezoidal shape, copper mold casting gate upper base hem width 350mm, and the hem width 500mm that goes to the bottom highly is 480mm.
5. the device that utilizes bimodulus disc casting machine trough casting anode copper mold according to claim 3 is characterized in that, described positive plate casting gate and copper mold casting gate are equipped with up and down door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320176335 CN203140695U (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mold by utilizing tundish of double-mold disc casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320176335 CN203140695U (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mold by utilizing tundish of double-mold disc casting machine |
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| Publication Number | Publication Date |
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| CN203140695U true CN203140695U (en) | 2013-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320176335 Expired - Fee Related CN203140695U (en) | 2013-04-10 | 2013-04-10 | Device for casting anode copper mold by utilizing tundish of double-mold disc casting machine |
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| CN (1) | CN203140695U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170610A (en) * | 2013-04-10 | 2013-06-26 | 广西有色再生金属有限公司 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
| CN110615240A (en) * | 2018-06-19 | 2019-12-27 | 江西瑞林装备有限公司 | Anode plate transferring system and transferring method used between casting equipment and electrolysis equipment |
| CN112605369A (en) * | 2020-11-10 | 2021-04-06 | 西北矿冶研究院 | Casting device for improving quality of copper anode plate |
-
2013
- 2013-04-10 CN CN 201320176335 patent/CN203140695U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170610A (en) * | 2013-04-10 | 2013-06-26 | 广西有色再生金属有限公司 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
| CN110615240A (en) * | 2018-06-19 | 2019-12-27 | 江西瑞林装备有限公司 | Anode plate transferring system and transferring method used between casting equipment and electrolysis equipment |
| CN110615240B (en) * | 2018-06-19 | 2024-04-26 | 江西瑞林装备有限公司 | Anode plate transfer system and transfer method for casting equipment and electrolysis equipment |
| CN112605369A (en) * | 2020-11-10 | 2021-04-06 | 西北矿冶研究院 | Casting device for improving quality of copper anode plate |
| CN112605369B (en) * | 2020-11-10 | 2022-05-03 | 西北矿冶研究院 | Casting device for improving quality of copper anode plate |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20150410 |
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| EXPY | Termination of patent right or utility model |