CN113929037A - Single-machine double-station filling method - Google Patents
Single-machine double-station filling method Download PDFInfo
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- CN113929037A CN113929037A CN202111285396.5A CN202111285396A CN113929037A CN 113929037 A CN113929037 A CN 113929037A CN 202111285396 A CN202111285396 A CN 202111285396A CN 113929037 A CN113929037 A CN 113929037A
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- Prior art keywords
- roller way
- charging
- filling
- translation trolley
- barrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/30—Filling of barrels or casks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/225—Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Basic Packing Technique (AREA)
Abstract
A single-machine double-station filling method comprises the following steps: rotating the barrel on a barrel supplying roller way to enable a barrel opening on the charging barrel to be arranged in a preset direction; distributing and conveying the charging barrels to two independent cache roller ways by the barrel dividing roller ways; the material barrel is conveyed to the conveying roller way by the cache roller way and is correspondingly positioned below the filling station; and the charging barrels on the two conveying roller ways are alternately filled by the first translation trolley and the second translation trolley. The invention can realize that one station can simultaneously fill two charging barrels, thereby achieving non-stop filling, greatly reducing waiting time and improving working efficiency; when a plurality of sets of filling stations are arranged, the filling efficiency can be increased by times.
Description
Technical Field
The invention relates to the technical field of industrial filling, in particular to a single-machine double-station filling method.
Background
In the existing industrial equipment, assembly line operation is mostly adopted, particularly filling equipment, and multiple processes are involved, wherein the process usually sequentially advances on a roller way, and the corresponding process is completed every time the process advances to a station; with the development progress, a single-station charging basket is fixed in position to complete all filling processes of one charging basket, but only one charging basket can be filled at a time.
The first mode adopts the steps that a charging bucket moves and filling equipment does not move, the defects are that the time of each process is different, and the final working efficiency is determined by the process with the longest process time; what the second kind mode adopted is that the storage bucket is motionless, and filling equipment removes, and its filling that can once accomplish a storage bucket, but the characteristics that exist in its course of work are: only one corresponding process device works at the same time, and other process devices are in a standby state.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a single-machine double-station filling method, which makes full use of filling equipment to fill two charging barrels simultaneously, and reduces the loss of a standby state because process equipment is moved during filling.
In order to realize the purpose, the following technical scheme is provided:
the utility model provides a unit duplex position filling system, includes frame, two mutually independent and rollgang, two buffer roller ways that arrange side by side, one supplies a bucket roll table, one divides bucket roll table and the control unit, wherein:
the barrel supplying roller way is butted with the barrel dividing roller way, and the barrel dividing roller way can transversely move between the two cache roller ways and is butted so as to distribute the charging barrels conveyed by the barrel supplying roller way to the two cache roller ways;
the front end of each conveying roller way is butted with one cache roller way;
the two conveying roller ways longitudinally pass through the bottom of the rack;
a track which is arranged along the longitudinal direction is arranged in the rack, a first translation trolley and a second translation trolley are arranged on the track, the two translation trolleys are mutually independent and can both reciprocate above the two conveying roller ways; wherein:
a filling unit is arranged on the first translation trolley to complete filling of the charging bucket;
the second translation trolley is provided with a bucket opening positioning unit and a cover opening and closing unit, the bucket opening positioning unit identifies and positions a bucket opening on the charging bucket, and the cover opening and closing unit opens and closes the charging bucket.
The first translation trolley and the second translation trolley form a set of filling stations, a plurality of filling stations are arranged along a track in the rack, and the length of the cache roller way is matched with the working lengths of the filling stations.
The second translation trolley is also provided with a nitrogen filling unit for filling nitrogen into the charging bucket.
The first translation trolley or the second translation trolley is also provided with a barrel rotating unit which is used for rotating the charging barrel to enable the opening of the charging barrel to be positioned at a preset direction.
The filling unit comprises a filling gun and a filling hose.
The first translation trolley and the second translation trolley are three-axis translation trolleys.
And the barrel rotating device is arranged on the barrel supplying roller way and used for identifying the barrel opening, clamping the charging barrel and rotating the barrel opening to a preset position.
The control unit is used for:
when the cache roller way stops operating, detecting charging buckets on the cache roller way, and when the number of the charging buckets is smaller than a preset value, controlling the sub-bucket roller way to convey the charging buckets onto the cache roller way.
When a plurality of sets of filling stations are arranged, material barrels with the same number and the same distance with the filling stations are cached on the cache roller way corresponding to the spacing distance of the plurality of sets of filling stations.
The control unit is further configured to:
and detecting a filling process of the charging bucket on the conveying roller way, controlling the conveying roller way and the cache roller way to start simultaneously when all charging buckets on the same conveying roller way are filled and the cover closing is completed, conveying the charging bucket filled on the conveying roller way backwards, and conveying an empty charging bucket on the cache roller way to the lower part of a corresponding filling station on the conveying roller way.
A single-machine double-station filling method comprises the following steps:
rotating the barrel on a barrel supplying roller way to enable a barrel opening on the charging barrel to be arranged in a preset direction;
distributing and conveying the charging barrels to two independent cache roller ways by the barrel dividing roller ways;
the material barrel is conveyed to the conveying roller way by the cache roller way and is correspondingly positioned below the filling station, the filling station comprises a first translation trolley and a second translation trolley, the first translation trolley and the second translation trolley are three-axis translation trolleys, a filling unit is arranged on the first translation trolley, and a barrel opening positioning unit and a cover opening and closing unit are arranged on the second translation trolley;
the second translation trolley moves to the position above the first charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit;
then the second translation trolley transversely moves to the position above the second charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit; meanwhile, the first translation trolley moves to the position above the first charging basket to fill the charging basket;
then operating the first translation trolley and the second translation trolley to change positions, filling the second charging basket by the first translation trolley, and closing the cover of the first charging basket by the second translation trolley; controlling the conveying roller way where the first charging basket is located to advance, enabling a third charging basket on the cache roller way to be arranged at the position of the first charging basket, and carrying out barrel opening identification, positioning and uncovering actions on the third charging basket by a second translation trolley;
then operating the first translation trolley and the second translation trolley again to change positions, filling the third charging basket by the first translation trolley, and closing the cover of the second charging basket by the second translation trolley; controlling the conveying roller way where the second charging basket is located to advance, enabling a fourth charging basket on the cache roller way to be arranged at the position of the second charging basket, and carrying out barrel mouth identification and positioning and cover opening actions on the fourth charging basket by using a second translation trolley;
thus circulating.
When being provided with many sets of filling stations, first storage bucket, second storage bucket, third storage bucket, fourth storage bucket are a plurality of storage buckets that equals with filling station quantity to the interval between a plurality of storage buckets keeps unanimous with the interval between many sets of filling stations.
When the cache roller way stops operating, detecting charging buckets on the cache roller way, and when the number of the charging buckets is smaller than a preset value, controlling the sub-bucket roller way to convey the charging buckets onto the cache roller way
And detecting a filling process of the charging bucket on the conveying roller way, controlling the conveying roller way and the cache roller way to start simultaneously when all charging buckets on the same conveying roller way are filled and the cover closing is completed, conveying the charging bucket filled on the conveying roller way backwards, and conveying an empty charging bucket on the cache roller way to the lower part of a corresponding filling station on the conveying roller way.
Compared with the prior art, the invention has the following advantages:
the two charging barrels can be filled simultaneously by one station, so that the non-stop filling is realized, the waiting time is greatly reduced, and the working efficiency is improved; when a plurality of sets of filling stations are arranged, the filling efficiency can be doubled, the occupied area is greatly reduced, the connection among the working procedures is tighter, and the time for starting, stopping and checking the roller way conveying is saved.
Compared with the first assembly line operation mode, the method has the advantages that the occupied area is small, the working efficiency is high, and the conveying roller way does not need to be started during the filling procedure, so that starting and stopping are not needed, and inspection and positioning are not needed; compared with a second filling method with fixed single-station material barrel positions, although the occupied area is increased, the use efficiency is higher, filling of one set of equipment can continuously work, one set of filling station can simultaneously fill two material barrels, work which can be completed by putting two sets of equipment is originally needed, the work can be completed by only one set of equipment, the equipment investment is reduced on the whole, and the work efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure:
10. a barrel supply roller bed;
20. a barrel-separating roller way;
30. caching a roller way;
40. a rollgang;
50. a frame; 51. a first translation trolley; 52. and a second translation trolley.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
As shown in fig. 1, the present embodiment provides a single-machine dual-station filling system, which includes a rack 50, two independent roller conveyors 40 arranged side by side, two buffer roller conveyors 30, a barrel roller conveyor 10, a barrel roller conveyor 20, and a control unit, wherein:
the barrel supplying roller way 10 is butted with the barrel dividing roller way 20, and the barrel dividing roller way 20 can transversely move between the two buffer roller ways 30 and is butted so as to distribute the charging barrels conveyed by the barrel supplying roller way 10 to the two buffer roller ways 30;
the front end of each conveying roller way 40 is butted with one cache roller way 30;
two rollerways 40 pass longitudinally through the bottom of the frame 50;
a track which is arranged along the longitudinal direction is arranged in the frame 50, a first translation trolley 51 and a second translation trolley 52 are arranged on the track, the two translation trolleys are independent from each other and can both reciprocate above the two conveying roller ways 40; wherein:
a filling unit is arranged on the first translation trolley 51 to complete filling of the charging bucket;
the second translation trolley 52 is provided with a bung-hole positioning unit and a cover opening and closing unit, wherein the bung-hole positioning unit identifies and positions the bung hole on the charging basket, and the cover opening and closing unit opens and closes the charging basket.
The first translation trolley and the second translation trolley form a set of filling stations, a plurality of filling stations are arranged along a track in the rack, and the length of the cache roller way is matched with the working lengths of the filling stations.
The second translation trolley 52 is also provided with a nitrogen charging unit for charging nitrogen into the charging bucket.
The first translation trolley 51 or the second translation trolley 52 is also provided with a barrel rotating unit for rotating the charging barrel to enable the opening of the charging barrel to be positioned at a preset orientation.
The filling unit comprises a filling gun and a filling hose.
The first translation trolley 51 and the second translation trolley 52 are both three-axis translation trolleys.
And the barrel rotating device is arranged on the barrel supplying roller way and used for identifying the barrel opening, clamping the charging barrel and rotating the barrel opening to a preset position.
The control unit is used for:
when the cache roller way stops operating, detecting charging buckets on the cache roller way, and when the number of the charging buckets is smaller than a preset value, controlling the sub-bucket roller way to convey the charging buckets onto the cache roller way.
When a plurality of sets of filling stations are arranged, material barrels with the same number and the same distance with the filling stations are cached on the cache roller way corresponding to the spacing distance of the plurality of sets of filling stations.
The control unit is further configured to:
and detecting a filling process of the charging bucket on the conveying roller way, controlling the conveying roller way and the cache roller way to start simultaneously when all charging buckets on the same conveying roller way are filled and the cover closing is completed, conveying the charging bucket filled on the conveying roller way backwards, and conveying an empty charging bucket on the cache roller way to the lower part of a corresponding filling station on the conveying roller way.
A single-machine double-station filling method comprises the following steps:
rotating the barrel on a barrel supplying roller way to enable a barrel opening on the charging barrel to be arranged in a preset direction;
distributing and conveying the charging barrels to two independent cache roller ways by the barrel dividing roller ways;
the material barrel is conveyed to the conveying roller way by the cache roller way and is correspondingly positioned below the filling station, the filling station comprises a first translation trolley and a second translation trolley, the first translation trolley and the second translation trolley are three-axis translation trolleys, a filling unit is arranged on the first translation trolley, and a barrel opening positioning unit and a cover opening and closing unit are arranged on the second translation trolley;
the second translation trolley moves to the position above the first charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit;
then the second translation trolley transversely moves to the position above the second charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit; meanwhile, the first translation trolley moves to the position above the first charging basket to fill the charging basket;
then operating the first translation trolley and the second translation trolley to change positions, filling the second charging basket by the first translation trolley, and closing the cover of the first charging basket by the second translation trolley; controlling the conveying roller way where the first charging basket is located to advance, enabling a third charging basket on the cache roller way to be arranged at the position of the first charging basket, and carrying out barrel opening identification, positioning and uncovering actions on the third charging basket by a second translation trolley;
then operating the first translation trolley and the second translation trolley again to change positions, filling the third charging basket by the first translation trolley, and closing the cover of the second charging basket by the second translation trolley; controlling the conveying roller way where the second charging basket is located to advance, enabling a fourth charging basket on the cache roller way to be arranged at the position of the second charging basket, and carrying out barrel mouth identification and positioning and cover opening actions on the fourth charging basket by using a second translation trolley;
thus circulating.
When being provided with many sets of filling stations, first storage bucket, second storage bucket, third storage bucket, fourth storage bucket are a plurality of storage buckets that equals with filling station quantity to the interval between a plurality of storage buckets keeps unanimous with the interval between many sets of filling stations.
When the cache roller way stops operating, detecting charging buckets on the cache roller way, and when the number of the charging buckets is smaller than a preset value, controlling the sub-bucket roller way to convey the charging buckets onto the cache roller way
And detecting a filling process of the charging bucket on the conveying roller way, controlling the conveying roller way and the cache roller way to start simultaneously when all charging buckets on the same conveying roller way are filled and the cover closing is completed, conveying the charging bucket filled on the conveying roller way backwards, and conveying an empty charging bucket on the cache roller way to the lower part of a corresponding filling station on the conveying roller way.
Compared with the prior art, the invention has the following advantages:
the two charging barrels can be filled simultaneously by one station, so that the non-stop filling is realized, the waiting time is greatly reduced, and the working efficiency is improved; when a plurality of sets of filling stations are arranged, the filling efficiency can be doubled, the occupied area is greatly reduced, the connection among the working procedures is tighter, and the time for starting, stopping and checking the roller way conveying is saved.
Compared with the first assembly line operation mode, the method has the advantages that the occupied area is small, the working efficiency is high, and the conveying roller way does not need to be started during the filling procedure, so that starting and stopping are not needed, and inspection and positioning are not needed; compared with a second filling method with fixed single-station material barrel positions, although the occupied area is increased, the use efficiency is higher, filling of one set of equipment can continuously work, one set of filling station can simultaneously fill two material barrels, work which can be completed by putting two sets of equipment is originally needed, the work can be completed by only one set of equipment, the equipment investment is reduced on the whole, and the work efficiency is improved.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (4)
1. A single-machine double-station filling method comprises the following steps:
rotating the barrel on a barrel supplying roller way to enable a barrel opening on the charging barrel to be arranged in a preset direction;
distributing and conveying the charging barrels to two independent cache roller ways by the barrel dividing roller ways;
the material barrel is conveyed to the conveying roller way by the cache roller way and is correspondingly positioned below the filling station, the filling station comprises a first translation trolley and a second translation trolley, the first translation trolley and the second translation trolley are three-axis translation trolleys, a filling unit is arranged on the first translation trolley, and a barrel opening positioning unit and a cover opening and closing unit are arranged on the second translation trolley;
the second translation trolley moves to the position above the first charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit;
then the second translation trolley transversely moves to the position above the second charging basket, the barrel opening of the charging basket is identified and positioned, and the cover opening action is completed by the cover opening and closing unit; meanwhile, the first translation trolley moves to the position above the first charging basket to fill the charging basket;
then operating the first translation trolley and the second translation trolley to change positions, filling the second charging basket by the first translation trolley, and closing the cover of the first charging basket by the second translation trolley; controlling the conveying roller way where the first charging basket is located to advance, enabling a third charging basket on the cache roller way to be arranged at the position of the first charging basket, and carrying out barrel opening identification, positioning and uncovering actions on the third charging basket by a second translation trolley;
then operating the first translation trolley and the second translation trolley again to change positions, filling the third charging basket by the first translation trolley, and closing the cover of the second charging basket by the second translation trolley; controlling the conveying roller way where the second charging basket is located to advance, enabling a fourth charging basket on the cache roller way to be arranged at the position of the second charging basket, and carrying out barrel mouth identification and positioning and cover opening actions on the fourth charging basket by using a second translation trolley;
thus circulating.
2. The system and method of claim 1, wherein the system and method are characterized in that
When being provided with many sets of filling stations, first storage bucket, second storage bucket, third storage bucket, fourth storage bucket are a plurality of storage buckets that equals with filling station quantity to the interval between a plurality of storage buckets keeps unanimous with the interval between many sets of filling stations.
3. The system and method of claim 1, wherein the system and method are characterized in that
When the cache roller way stops operating, detecting charging buckets on the cache roller way, and when the number of the charging buckets is smaller than a preset value, controlling the sub-bucket roller way to convey the charging buckets onto the cache roller way.
4. The system and method of claim 1, wherein the system and method are characterized in that
And detecting a filling process of the charging bucket on the conveying roller way, controlling the conveying roller way and the cache roller way to start simultaneously when all charging buckets on the same conveying roller way are filled and the cover closing is completed, conveying the charging bucket filled on the conveying roller way backwards, and conveying an empty charging bucket on the cache roller way to the lower part of a corresponding filling station on the conveying roller way.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021111674953 | 2021-10-07 | ||
| CN202111167495 | 2021-10-07 |
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| CN113929037A true CN113929037A (en) | 2022-01-14 |
| CN113929037B CN113929037B (en) | 2023-07-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180574A (en) * | 2022-07-25 | 2022-10-14 | 展一智能科技(东台)有限公司 | Packaging barrel transferring method |
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| CN112645266A (en) * | 2019-10-10 | 2021-04-13 | 梅特勒-托利多(常州)测量技术有限公司 | Multi-barrel filling system and method |
| CN211167622U (en) * | 2019-11-01 | 2020-08-04 | 无锡米多智能技术有限公司 | Full-automatic filling machine |
| CN214004038U (en) * | 2019-12-04 | 2021-08-20 | 佛山市骏广机械有限公司 | Formula of turning back duplex position liquid filling machine of weighing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115180574A (en) * | 2022-07-25 | 2022-10-14 | 展一智能科技(东台)有限公司 | Packaging barrel transferring method |
| CN115180574B (en) * | 2022-07-25 | 2024-03-08 | 展一智能科技(东台)有限公司 | Packaging barrel transferring method |
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