CN102758338A - Double-position balancing ring servo welding automatic production line - Google Patents
Double-position balancing ring servo welding automatic production line Download PDFInfo
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- CN102758338A CN102758338A CN 201210223532 CN201210223532A CN102758338A CN 102758338 A CN102758338 A CN 102758338A CN 201210223532 CN201210223532 CN 201210223532 CN 201210223532 A CN201210223532 A CN 201210223532A CN 102758338 A CN102758338 A CN 102758338A
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- gimbal
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Abstract
The invention discloses a double-position balancing ring servo welding automatic production line. The double-position balancing ring servo welding automatic production line comprises a machine frame and assembly lines, wherein each assembly line comprises the equipment as follows: an alternative material conveying device, a balancing ring hot plate welding device, a balancing ring air-tightness detecting device, a balancing ring saline filling device and an ultrasonic port sealing welding device; two assembly lines are arranged in parallel on the machine frame, including a first position assembly line and a second position assembly line; a displacement driving device is provided with a servo motor; and a movable frame is connected with the servo motor. According to the double-position balancing ring servo welding automatic production line, the four processes of assembling and welding, air-tightness detecting, saline filling, and filling port sealing of the balancing ring can be quickly and sequentially integrally carried out under the alternative reciprocating action of the alternative material conveying device, therefore, the production efficiency can be greatly improved; and two assembly lines can be synchronously acted for producing, or individually acted for producing.
Description
Technical field
The present invention relates to a kind of gimbal welding machine production line, relate to the servo welding automatic assembly line of a kind of double gimbal specifically.
Background technology
Gimbal is one of indispensable plastic fittings in the automatic washing machine, because its profile area is big, machining accuracy is high, and difficulty is big, and operation is relatively many.The mode of unit single-piece work is adopted in the processing of gimbal at present mostly, and not only efficient is low but also quality is unstable, can not satisfy the large quantities of mass-produced requirements of washing machine.Though my company has invented only first welding streamline, has improved production efficiency greatly, along with the development of society, people improve constantly the washing machine product demand, and only first welding streamline has satisfied not the washing machine requirement of mass production.
The processing of plastic washing machine gimbal comprised on the plastics gimbal ring and down the erection welding, the airtight detection behind the plastics balance ring forming, plastics gimbal can salt solution, ultrasonic wave of ring filling exit sealed welding etc." the automatic process line of plastics gimbal " is exactly that above four road manufacturing procedures with the later stage add that the automatic feed of seal closure all is integrated in the automatic processing device of accomplishing on the streamline; Such a automation process line equipment is at present domestic not to have the enterprise of specialty to produce; And under the social background that nowadays the machinery manufacturing industry is advanced by leaps and bounds, the production technology of plastic washing machine gimbal concentrated on all to accomplish on the streamline will be the inexorable trend of industrial automation development.
Chinese invention patent application 201120049931.2 discloses the automatic process line of a kind of gimbal; Comprise frame; It is characterized in that said frame is provided with the alternative expression pay-off, simultaneously be sequentially with gimbal hot plate welder, the airtight checkout gear of gimbal, gimbal salt solution filling apparatus, ultrasonic wave along the feed direction of alternative expression pay-off on the frame and seal welder and automatic part picking device; Said alternative expression pay-off comprises elevating mechanism and translation mechanism; Said elevating mechanism comprises that two can be made up and down elevating bracket by the lifting drive driving of being located on the frame; And said translation mechanism comprises an activity box and be installed on the translation driving device that is used to drive the activity box translation on two elevating brackets; Be fixed with some support brackets that are used for the support gimbal in the said activity box, the automatic process line of this gimbal can only single station production, and manual work fails to fully utilize.
Summary of the invention
Technical problem to above-mentioned existence; The objective of the invention is: proposed the servo welding automatic assembly line of a kind of double gimbal, can carry out double double flow line welding Different products simultaneously automatically, also can independently control wherein a streamline and produce; Can concentrate erection welding, airtight detection, can salt solution, filling and sealing four procedures of accomplishing gimbal; Improved the efficient and the quality of producing greatly,, solved artificial few problem simultaneously also for company has reduced management cost; Be a kind of efficient height that has, the automatic welding that article are of fine quality and the production line of difference in functionality.
Technical solution of the present invention is achieved in that the servo welding automatic assembly line of a kind of double gimbal; Comprise frame; Streamline; Said streamline includes following equipment: the alternative expression pay-off simultaneously is sequentially with gimbal hot plate welder, the airtight checkout gear of gimbal, gimbal salt solution filling apparatus and ultrasonic wave along the feed direction of alternative expression pay-off on the frame and seals welder; Said alternative expression pay-off comprises elevating mechanism and translation mechanism; Said elevating mechanism comprises that two can be made up and down elevating bracket by the lifting drive driving of being located on the frame; And said translation mechanism comprises an activity box and be installed on the translation driving device that is used to drive the activity box translation on two elevating brackets, is fixed with some support brackets that are used for the support gimbal in the said activity box; Parallel installation is provided with two streamlines on the said frame, i.e. the first station streamline and the second station streamline; Said translation driving device is provided with servomotor; Said activity box links to each other with servomotor.
Preferably, said streamline tail end is provided with automatic part picking cylinder dolly; Said automatic part picking cylinder dolly is installed in parallel in the streamline tail end.
Preferably, also be provided with manipulator on the said streamline tail end.
Because the utilization of technique scheme, the present invention compared with prior art has advantage:
The servo welding automatic assembly line of a kind of double gimbal of the present invention; It replaces reciprocal action by the alternative expression pay-off; Can fast, in order, reasonably concentrate erection welding, airtight detection, can salt solution, filling and sealing four procedures of accomplishing gimbal, improve production efficiency greatly; Simultaneously, this equipment is designed to the double welding streamline, can carry out the double double flow line and weld Different products simultaneously automatically according to the needs of producing, and also can independently control a streamline and produce.This production line needs 5-6 manual work to operate simultaneously and can accomplish on conventional production lines, and the double double flow line has improved production efficiency as long as human resources have been saved in 2-3 people's operation greatly now.
Description of drawings
Below in conjunction with accompanying drawing technical scheme of the present invention is described further:
Accompanying drawing 1 is the structural representation of the servo welding automatic assembly line of a kind of double gimbal of the present invention;
Accompanying drawing 2 is the alternative expression pay-off work simplified schematic diagram in the servo welding automatic assembly line of a kind of double gimbal of the present invention;
Wherein: 1, frame; 2, gimbal hot plate welder; 3, the airtight checkout gear of gimbal; 4, gimbal salt solution filling apparatus; 5, ultrasonic wave seals welder; 6, lifting drive; 7, elevating bracket; 8, activity box; 9, translation driving device; 10, support bracket; 11, streamline; 12, servomotor; 13, automatic part picking cylinder dolly; A, the first station streamline; B, the second station streamline.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described.
Accompanying drawing 1,2 is the servo welding automatic assembly line of a kind of double gimbal of the present invention; Comprise frame 1; Streamline 11; Said streamline 11 includes following equipment: the alternative expression pay-off simultaneously is sequentially with the airtight checkout gear of gimbal hot plate welder 2, gimbal 3, gimbal salt solution filling apparatus 4 and ultrasonic wave along the feed direction of alternative expression pay-off on the frame 1 and seals welder 5; Said alternative expression pay-off comprises elevating mechanism and translation mechanism; Said elevating mechanism comprises that two can be made up and down elevating bracket 7 by lifting drive 6 drivings of being located on the frame; And said translation mechanism comprises an activity box 8 and be installed on the translation driving device 9 that is used to drive the activity box translation on two elevating brackets 7, is fixed with some support brackets 10 that are used for the support gimbal in the said activity box 8; Parallel installation is provided with two streamlines 11 on the said frame 1, i.e. the first station streamline a and the second station streamline b; Said translation driving device 9 is provided with servomotor 12; Said activity box 8 links to each other with servomotor 12; Said streamline 11 tail ends are provided with automatic part picking cylinder dolly 13; Said automatic part picking cylinder dolly 13 is installed in parallel in streamline 11 tail ends; Also be provided with manipulator on said streamline 11 tail ends.
During original state, by manual work gimbal to be processed is placed on the support bracket forward on the activity box 8 10, this moment, elevating bracket 7 was in the rise state.Start the alternative expression pay-off subsequently; Under the control of PLC controller, guide rail drives activity box 8 translations gimbal is at first delivered to gimbal hot plate welder 2 place stations, and elevating bracket 7 is fallen in the cylinder action then; Make gimbal fall into mould, accomplish the welding of upper and lower ring.Cylinder rises afterwards, and activity box 8 continuation translations are delivered to the airtight checkout gear 3 place stations of gimbal with gimbal and stopped, and fall cylinder, make gimbal drop on the gimbal positioning seat, accomplish the airtight detection of gimbal; Repeat the sequence of movement that above-mentioned cylinder rise, activity box 8 translations, cylinder fall subsequently gimbal is delivered to automatic part picking cylinder dolly place,, gimbal is taken out of along with the not stall of cylinder is moving.Accomplish can of gimbal salt solution and ultrasonic wave successively and seal welding sequence.After all process steps was accomplished, cylinder rose, and guide rail drives activity box 8 rollbacks to initial position, prepared to carry next gimbal to accomplish above-mentioned work flow.
The present invention program's the servo welding automatic assembly line of a kind of double gimbal; Replace reciprocal action by the alternative expression pay-off; Can fast, in order, reasonably concentrate erection welding, airtight detection, can salt solution, filling and sealing four procedures of accomplishing gimbal, improve production efficiency greatly; Simultaneously, this equipment is designed to the double welding streamline, can carry out the double double flow line and weld Different products simultaneously automatically according to the needs of producing, and also can independently control a streamline and produce.This production line needs 5-6 manual work to operate simultaneously and can accomplish on conventional production lines, and the double double flow line has improved production efficiency as long as human resources have been saved in 2-3 people's operation greatly now.
The foregoing description only is explanation technical conceive of the present invention and characteristics; Its purpose is to let the personage that is familiar with this technology can understand content of the present invention and implements; Can not limit protection scope of the present invention with this; All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (3)
1. servo welding automatic assembly line of double gimbal; Comprise frame; Streamline; Said streamline includes following equipment: the alternative expression pay-off simultaneously is sequentially with gimbal hot plate welder, the airtight checkout gear of gimbal, gimbal salt solution filling apparatus and ultrasonic wave along the feed direction of alternative expression pay-off on the frame and seals welder; Said alternative expression pay-off comprises elevating mechanism and translation mechanism; Said elevating mechanism comprises that two can be made up and down elevating bracket by the lifting drive driving of being located on the frame; And said translation mechanism comprises an activity box and be installed on the translation driving device that is used to drive the activity box translation on two elevating brackets, is fixed with some support brackets that are used for the support gimbal in the said activity box; It is characterized in that: parallel installation is provided with two streamlines on the said frame, i.e. the first station streamline and the second station streamline; Said translation driving device is provided with servomotor; Said activity box links to each other with servomotor.
2. the servo welding automatic assembly line of a kind of double gimbal as claimed in claim 1, it is characterized in that: said streamline tail end is provided with automatic part picking cylinder dolly; Said automatic part picking cylinder dolly is installed in parallel in the streamline tail end.
3. the servo welding automatic assembly line of a kind of double gimbal as claimed in claim 1 is characterized in that: also be provided with manipulator on the said streamline tail end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210223532 CN102758338A (en) | 2012-06-30 | 2012-06-30 | Double-position balancing ring servo welding automatic production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210223532 CN102758338A (en) | 2012-06-30 | 2012-06-30 | Double-position balancing ring servo welding automatic production line |
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| CN102758338A true CN102758338A (en) | 2012-10-31 |
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| CN 201210223532 Pending CN102758338A (en) | 2012-06-30 | 2012-06-30 | Double-position balancing ring servo welding automatic production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668879A (en) * | 2013-11-27 | 2014-03-26 | 苏州凯尔博精密机械有限公司 | Automatic process line |
| CN103668877A (en) * | 2013-11-27 | 2014-03-26 | 苏州凯尔博精密机械有限公司 | Unmanned automatic production line for balance rings |
| CN105386276A (en) * | 2015-12-07 | 2016-03-09 | 珠海格力电器股份有限公司 | Device for collecting saline water in balancing ring |
| CN106378552A (en) * | 2015-07-27 | 2017-02-08 | 青岛欧勃亚商用设备有限公司 | Gantry type mesh welding platform and method |
| CN107472570A (en) * | 2017-07-06 | 2017-12-15 | 杭州大德克塑料有限公司 | A kind of balance ring automatic filling machine and packaging process |
| CN110172802A (en) * | 2019-05-22 | 2019-08-27 | 无锡市鹏得塑料制品有限公司 | A kind of balanced ring for washing machine fluid injection mouth structure and its processing technology |
| CN113584812A (en) * | 2021-08-10 | 2021-11-02 | 苏州怡丰自动化装备有限公司 | Transition form for conveying washing machine shell |
| CN113929037A (en) * | 2021-10-07 | 2022-01-14 | 展一智能科技(东台)有限公司 | Single-machine double-station filling method |
-
2012
- 2012-06-30 CN CN 201210223532 patent/CN102758338A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668879A (en) * | 2013-11-27 | 2014-03-26 | 苏州凯尔博精密机械有限公司 | Automatic process line |
| CN103668877A (en) * | 2013-11-27 | 2014-03-26 | 苏州凯尔博精密机械有限公司 | Unmanned automatic production line for balance rings |
| CN103668877B (en) * | 2013-11-27 | 2016-01-13 | 苏州凯尔博精密机械有限公司 | A kind of unmanned gimbal automatic assembly line |
| CN103668879B (en) * | 2013-11-27 | 2016-06-29 | 苏州凯尔博精密机械有限公司 | A kind of process line automatically |
| CN106378552A (en) * | 2015-07-27 | 2017-02-08 | 青岛欧勃亚商用设备有限公司 | Gantry type mesh welding platform and method |
| CN106378552B (en) * | 2015-07-27 | 2018-04-03 | 青岛欧勃亚商用设备有限公司 | Planer-type mesh sheet jig and method |
| CN105386276A (en) * | 2015-12-07 | 2016-03-09 | 珠海格力电器股份有限公司 | Device for collecting saline water in balancing ring |
| CN107472570A (en) * | 2017-07-06 | 2017-12-15 | 杭州大德克塑料有限公司 | A kind of balance ring automatic filling machine and packaging process |
| CN107472570B (en) * | 2017-07-06 | 2019-06-18 | 杭州大德克塑料有限公司 | A kind of balance ring automatic filling machine and packaging process |
| CN110172802A (en) * | 2019-05-22 | 2019-08-27 | 无锡市鹏得塑料制品有限公司 | A kind of balanced ring for washing machine fluid injection mouth structure and its processing technology |
| CN113584812A (en) * | 2021-08-10 | 2021-11-02 | 苏州怡丰自动化装备有限公司 | Transition form for conveying washing machine shell |
| CN113929037A (en) * | 2021-10-07 | 2022-01-14 | 展一智能科技(东台)有限公司 | Single-machine double-station filling method |
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Application publication date: 20121031 |