CN107472570A - A kind of balance ring automatic filling machine and packaging process - Google Patents
A kind of balance ring automatic filling machine and packaging process Download PDFInfo
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- CN107472570A CN107472570A CN201710544716.1A CN201710544716A CN107472570A CN 107472570 A CN107472570 A CN 107472570A CN 201710544716 A CN201710544716 A CN 201710544716A CN 107472570 A CN107472570 A CN 107472570A
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- balance ring
- filling
- automatic
- salt solution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
- B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of balance ring automatic filling machine, including:Automatic control system, whole automatic filling machine is automatically controlled for realizing;Rotary disk working table, for realizing the positioning and transposition of surveying gas, filling, sealing and inspection operation institutional operation to balance ring;Multiple stations are provided with described rotary disk working table;Device of air is surveyed, survey gas is carried out to balance ring to be filled for realizing;Salt solution filling apparatus, for realizing that progress salt solution is filling by several times to balance ring order;Closing device, for realizing the closure to filling exit in balance ring;Weighing apparatus, for realizing the test to filling front and rear balance ring weight, detect whether it meets filling requirement.Also disclose packaging process.The balance ring automatic filling machine and packaging process, automated procedures are high, synchronous automatic job, gradually filling using gradation, can effectively ensure that the salt solution of the perfusion inside balance ring does not backwash, will not be excessive, and service life of equipment length, operation is accurate, quality height.
Description
Technical field
The present invention relates to balance ring automatic filling machine technical field, more particularly, to a kind of balance ring automatic filling machine and filling
Dress method.
Background technology
Balance ring is a significant components of full-automatic impeller type washing machine.Interiors of products irrigates a certain amount of saturated brine
(Sodium chloride solution), balance, reduction vibrations are kept in dehydration for ensureing rotary drum washing machine, winter will not freeze.
Existing Gimbal Assembly production line needs 5 people's cooperations to complete a product, rotten due to the filling salt solution of product
Corrosion is strong, the difficult control of perfusion precision, can not be produced always using automation equipment, such manual production line has continued 30
Year, operation field is filthy, it is difficult to reaches 5S3D requirements, is a hard nut to crack.Complete a Gimbal Assembly product life
Production needs, product weight weight rapid by 7 difference processes, particularly diplopore Large Copacity balance ring yield increase in recent years, hand
Work operation intensity is big, and personnel's fatiguability, human factor has had a strong impact on product quality.
With increasingly raising of the client to quality requirement, there are the requirement of decline, balance ring production to Costco Wholesale every year
Cost substantially on profit and loss point, plus worker at the production line's recruitment it is difficult situations such as, be badly in need of be existing purely manual and working
Intensive improvement of manufacturing line is few into personnel, light labor intensity, and the stable automated production of output and quality, is one for us
Individual extremely urgent problem.
The packaging process of existing balance ring bottle placer is:1. welding, gas is 2. surveyed, salt solution is 3. filled, 4. weighs, 5. seal,
6. checking, entrucking is 7. checked.
Existing Gimbal Assembly automatic filling machine is mostly linear streamline, but following ask in use be present
Topic:It is complicated to operate drive mechanism, filling positioning precision is poor, salt solution overflow, causes the heavy corrosion to equipment;Failure is more, only
The yield of manual production line 70%, can not run well always.
Chinese patent literature(The day for announcing:On 2 24th, 2016, notification number:CN 103668868B)Disclose a kind of balance
Ring salt solution filling apparatus, including support, support frame, fixed mount, adjusting triangle frame, fixed block, cylinder, perfusion of saline head, salt solution
Filling control case, workbench, balance ring fixed block, storage tank and water inlet pipe;The support, support frame and fixed mount setting are same
On one datum water level;The top of support is provided with adjusting triangle frame;The outer end of adjusting triangle frame is connected with fixed block;Fixed block
It is provided with cylinder;The expansion link of cylinder passes through fixed block;The end that the expansion link of cylinder passes fixed block is provided with perfusion of saline head;
Salt solution filling control case is arranged on support frame;Workbench is arranged on fixed mount;Workbench is located at below perfusion of saline head;Work
Make platform and be provided with balance ring fixed block;Storage tank is connected by water inlet pipe with perfusion of saline head;The balance ring salt solution of the present invention fills
Assembling device, automaticity and safe coefficient are high, and perfusion effect is high, reduces production cost so that balance ring it is whole
Production process can be smoothed out.
Although above-mentioned technical proposal discloses a kind of automation balance ring salt solution filling apparatus, but the device can only be realized
The salt solution of single balance ring is filling, and can only realize this filling procedure of salt solution, it is impossible to realizes full automatic working.
The content of the invention
It is complicated the invention aims to solve existing linear streamline salt water filling machine operating drive mechanism, fill
A low precision is set, salt solution overflow, causes the heavy corrosion to equipment, the problems such as failure is more, and one kind is provided and disclosure satisfy that not
The needs of homostasis ring salt solution auto-filling, the processes such as balance ring surveys gas, filling, sealing checks, and energy can be realized automatically
Multistation automatic job is enough realized, fast operating is simple in construction, the high balance ring automatic filling machine of filling accuracy and filling side
Method.
The technical scheme adopted by the invention for realizing the object of the invention is:A kind of balance ring automatic filling machine, including:Automatically
Control system, whole automatic filling machine is automatically controlled for realizing;
Rotary disk working table, for realize to balance ring survey gas, it is filling, sealing and inspection operation institutional operation positioning and
Transposition;Multiple stations are provided with described rotary disk working table;
Device of air is surveyed, survey gas is carried out to balance ring to be filled for realizing;
Salt solution filling apparatus, for realizing that progress salt solution is filling by several times to balance ring order;
Closing device, for realizing the closure to filling exit in balance ring;
Weighing apparatus, for realizing the test to filling front and rear balance ring weight, detect whether it meets filling requirement.
The balance ring automatic filling machine, using rotary disk working table, high-precision rotational positioning, and rotating disc type can be realized
Multistation automatic sequence operation on workbench, efficiency high, whole bottle placer use automatic program control, and automated procedures are high, together
Automatic job is walked, operation intensity reduces, and operation is accurate, automatic to defective products progress can judge detection.And the filling dress of salt solution
Put and use gradation gradually filling, rather than the disposable filling salt for finishing, so can effectively ensure that the perfusion inside balance ring
Water does not backwash, will not be excessive, improves the service life of equipment.
Preferably, the angle point for realizing the transposition of rotary disk working table station is provided with below described rotary disk working table
Cutter.Rotary disk working table is driven by angle dispenser, realizes and gas is surveyed to balance ring, fills salt solution, sealing, inspection operation one
It is turned into industry, improves operating efficiency, reduces labor intensity.
Preferably, switchable type balance ring positioning fixture is provided with described station, described switchable type balance
Ring positioning fixture is correspondingly arranged according to the shape of different balance rings;Described switchable type balance ring positioning fixture is epoxy resin
Material members.Switchable type balance ring positioning fixture is provided with station, because balance ring bottom shape is changeable, automated job
Location difficulty, therefore, the switchable type balance ring positioning fixture is exactly to be made according to the different shape of different balance rings, energy
Enough realize is switched fast, and to meet that different balance rings position the needs clamped, ensures the accuracy of perfusion.Switchable type balance ring
Positioning fixture is made using epoxy resin, favorable rust preventing effect, service life length.
Preferably, described switchable type balance ring positioning fixture include clamping and positioning disk, interior gripping block, locating piece and
Adjusting base, described adjusting base are arranged on rotary disk working table, and described clamping and positioning disk is arranged on adjusting base,
Described interior gripping block is arranged on the inside of clamping and positioning disk, and described locating piece is arranged on the side of clamping and positioning disk and with putting down
Ring breach on weighing apparatus ring is equipped with;Described interior gripping block is provided with suitable four kinds different balance rings in cross-shaped configuration and positioned
Gripping block.The said structure of balance ring positioning fixture, the fast switch type of different gripping blocks is realized by adjusting base, depending on
Position block then realizes the positioning to balance ring bottom, and the locating piece is just caught in the breach of balance ring bottom, realizes positioning, and interior
Gripping block is then realized to balance ring radial positioning with balance ring minor diameter fit, and the balance ring clamping and positioning fixture, dismounting side
Just.
Preferably, described adjusting base is set in decussate texture, the bottom of described clamping and positioning disk is corresponding to adjust
Save base and locating slot is set, described adjusting base is adjustably fastened on inside locating slot.The said structure of adjusting base is
It is switched fast and sets to realize, so can be clamped positioning for balance ring of different shapes.
Preferably, described survey device of air includes pressure apparatus and surveys gas head, described survey gas head passes through a multi-angle
Adjustable mechanism is connected with pressure apparatus.Surveying device of air can be realized to balance to be filled by a pressure apparatus and survey gas head
Ring is detected in advance, ensures the quality of every balance ring, and multi-angle adjustable mechanism is to realize to surveying gas brilliance degree
The adjustment of position, to meet that different shape balance ring surveys the needs of gas.
Preferably, described salt solution filling apparatus is arranged on the outside of rotary disk working table, salt solution filling apparatus is corresponding
Station on rotary disk working table is provided with least three groups, every group of salt solution filling apparatus is along rotating disk rotation order successively to balance
Ring carries out gradation perfusion.Salt solution filling apparatus be provided with it is multigroup, be in order to realize to balance ring order by several times irrigate, to ensure salt
Water does not backwash excessive, ensures filling accuracy.
Preferably, described salt solution filling apparatus includes water tank, quantitative distributor, pouring head multi-angle adjustable mechanism
And pouring head, described quantitative distributor are connected by distribution pipe with water tank respectively, described pouring head multi-angle can adjust machine
Structure is connected with quantitative distributor, and described pouring head is arranged on pouring head multi-angle adjustable mechanism, and described pouring head leads to
Crossing a cylinder drives realization filling to the salt solution of balance ring;Described salt solution filling apparatus be additionally provided with realize automatic water-returning from
Dynamic backwater mechanism.Salt solution filling apparatus is provided with water tank, and salt solution is assigned to each group of perfusion by quantitative distributor inside water tank
Head, realize to balance ring gradation perfusion, and multi-angle adjustable mechanism be in order to realize the adjustment to pouring head position angle,
To meet the filling requirement of different shape balance ring.
Preferably, described closing device includes ultrasonic welding machine and ultrasonic welding machine control cabinet;Described scale
Refitting is put including fixed mount and electronic scale, and described fixed mount setting is at the center of rotary disk working table and extends to rotating disc type work
Make the original position of platform;Described automatic control system uses the industrial control system of PLC computer programs control.Closing device is arranged to
Ultrasonic welding machine and ultrasonic welding machine control cabinet, sealing effect is good, reliable in quality, and Weighing apparatus is to realize to filling
Anterior-posterior balance ring weight measurement is filled, to detect filling quality.The industrial control system controlled using PLC computer programs, it is equipped with liquid crystal display
Alternating interface between man and computer, entirely autonomous design, installation, it is more visualized in process debugging operation while more parameterize.
Technical scheme is used by the present invention realizes its second goal of the invention:One kind utilizes balance ring automatic filling machine
Filling method is carried out, is comprised the following steps:
Step 1:Gas is surveyed, carries out automatic survey gas to balance ring by pressure apparatus;
Step 2:It is filling by several times, gradation filling is carried out to equilibrium sequence by being arranged on the balance ring filling apparatus at different station
Dress;
Step 3:Sealing, is sealed by ultrasonic welding machine to balance ring water filling port;
Step 4:Weigh inspection, weigh check, inspection are carried out to weighing apparatus ring by weighing device;
Step 5:Packaging:Lower wire wrapping is carried out to the balance ring after filling.
The beneficial effects of the invention are as follows:The balance ring automatic filling machine, rotary disk working table is driven using angle dispenser,
It can realize high-precision rotational positioning, multistation automatic sequence operation on rotary disk working table, efficiency high, automatic program control,
Automated procedures are high, synchronous automatic job, and operation intensity reduces, and operation is accurate, automatic to defective products progress can judge inspection
Survey.And salt solution filling apparatus is gradually filling using gradation, can effectively ensure that the salt solution of the perfusion inside balance ring does not backwash,
Will not be excessive, improve the service life of equipment.The switchable type balance ring positioning fixture made using epoxy resin, Neng Goushi
Now it is switched fast, to meet to be unable to the needs of balance ring positioning clamping, ensures the accuracy of perfusion, favorable rust preventing effect, use the longevity
Life length.Filling method is carried out using balance ring automatic filling machine, process is few, automatical and efficient, and filling accuracy is high, labor intensity drop
Low, product quality improves, and equipment failure rate reduces.
Brief description of the drawings
Fig. 1 is a kind of structural representation of balance ring automatic filling machine of the present invention;
Fig. 2 is a kind of structural representation of switchable type balance ring positioning fixture in the present invention;
Fig. 3 is a kind of structural representation that gas head is surveyed in the present invention;
Fig. 4 is a kind of structural representation of quantitative distributor in the present invention;
Fig. 5 is a kind of structural representation of angle dispenser in the present invention;
Fig. 6 is a kind of structural representation of transfer disc type workbench of the present invention;
In figure:1st, automatic control system, 2, rotary disk working table, 3, station, 4, survey device of air, 5, salt solution filling apparatus, 6, envelope
Mouthful device, 7, Weighing apparatus, 8, angle dispenser, 9, switchable type balance ring positioning fixture, 10, clamping and positioning disk, 11, inner clip
Tight block, 12, locating piece, 13, adjusting base, 14, gripping block, 15, locating slot, 16, pressure apparatus, 17, survey gas head, 18, polygonal
Spend adjustable mechanism, 19, water tank, 20, quantitative distributor, 21, pouring head multi-angle adjustable mechanism, 22, pouring head, 23, point
Pipe arrangement, 24, cylinder, 25, automatic water-returning mechanism, 26, ultrasonic welding machine, 27, ultrasonic welding machine control cabinet, 28, fixed mount,
29th, electronic scale.
Embodiment
Technical scheme is described in further detail below by specific embodiment and with reference to accompanying drawing.
Embodiment 1:
In the embodiment illustrated in fig. 1, a kind of balance ring automatic filling machine, including:
Automatic control system 1, whole automatic filling machine is automatically controlled for realizing;
Rotary disk working table 2, for realizing the positioning for surveying gas, filling, sealing and inspection operation institutional operation to balance ring
And transposition;Multiple stations 3 are provided with rotary disk working table 2;
Device of air 4 is surveyed, survey gas is carried out to balance ring to be filled for realizing;
Salt solution filling apparatus 5, for realizing that progress salt solution is filling by several times to balance ring order;
Closing device 6, for realizing the closure to filling exit in balance ring;
Weighing apparatus 7, for realizing the test to filling front and rear balance ring weight, detect whether it meets filling requirement.
The lower section of rotary disk working table 2 is provided with the angle dispenser 8 for realizing the transposition of rotary disk working table station(See Fig. 5).
Switchable type balance ring positioning fixture 9 is provided with station 3, switchable type balance ring positioning fixture 9 is according to difference
The shape of balance ring is correspondingly arranged;Switchable type balance ring positioning fixture 9 is epoxide resin material component.
Switchable type balance ring positioning fixture 9 includes clamping and positioning disk 10, interior gripping block 11, locating piece 12 and adjusting base
13(See Fig. 2), adjusting base 13 is arranged on rotary disk working table 2, and clamping and positioning disk 10 is arranged on adjusting base 13, inner clip
Tight block 11 is arranged on the inside of clamping and positioning disk 10, locating piece 12 be arranged on the side of clamping and positioning disk 10 and with balance ring
Ring breach is equipped with;Interior gripping block 11 is provided with the gripping block 14 of suitable four kinds different balance ring positioning in cross-shaped configuration.
Adjusting base 13 is set in decussate texture, and the bottom of clamping and positioning disk 10 corresponds to adjusting base 13 and sets locating slot
15, adjusting base 13 is adjustably fastened on inside locating slot 15.
Surveying device of air 4 includes pressure apparatus 16 and surveys gas first 17, survey gas first 17 by a multi-angle adjustable mechanism 18 with
Pressure apparatus 16 connects(See Fig. 3).
Salt solution filling apparatus 5 is arranged on the outside of rotary disk working table 2, and salt solution filling apparatus 5 works corresponding to rotating disc type
Station 3 on platform 2 is provided with least three groups, and every group of salt solution filling apparatus 5 divides balance ring successively along rotating disk rotation order
Secondary perfusion.Three groups of salt solution filling apparatus are provided with the present embodiment, correspond to salt solution station one, salt solution station two, salt water conservancy project respectively
Position three, the balance ring to be filled on rotary disk working table are carried out by salt solution station one, salt solution station two, salt solution station three successively
Salt solution is filling.
Salt solution filling apparatus 5 includes water tank 19, quantitative distributor 20(See Fig. 4), pouring head multi-angle adjustable mechanism 21
With pouring head 22, quantitative distributor 20 is connected by distribution pipe 23 with water tank 19 respectively, pouring head multi-angle adjustable mechanism 21
It is connected with quantitative distributor 20, pouring head 22 is arranged on pouring head multi-angle adjustable mechanism 21, and pouring head 22 passes through a gas
Cylinder 24 drives realization filling to the salt solution of balance ring;Salt solution filling apparatus 5 is additionally provided with the automatic water-returning machine for realizing automatic water-returning
Structure 25.
Closing device 6 includes ultrasonic welding machine 26 and ultrasonic welding machine control cabinet 27;Weighing apparatus 7 includes fixed mount
28 and electronic scale 29, fixed mount 28 be arranged on the center of rotary disk working table 2 and extend to the start bit of rotary disk working table 2
Put;The industrial control system that automatic control system 1 is controlled using PLC computer programs.
It is a kind of that filling method is carried out using balance ring automatic filling machine, comprise the following steps:
Step 1:Gas is surveyed, carries out automatic survey gas to balance ring by pressure apparatus;
Step 2:It is filling by several times, gradation filling is carried out to equilibrium sequence by being arranged on the balance ring filling apparatus at different station
Dress;
Step 3:Sealing, is sealed by ultrasonic welding machine to balance ring water filling port;
Step 4:Weigh inspection, weigh check, inspection are carried out to weighing apparatus ring by weighing device;
Step 5:Packaging:Lower wire wrapping is carried out to the balance ring after filling.
In the present embodiment, balance ring automatic filling machine, rotary disk working table is arranged on a steelframe, is provided with and is opened on steelframe
Keypad is moved, eight stations are provided with rotary disk working table(See Fig. 6), angle dispenser 8 is arranged on rotary disk working table 2
Lower section drives rotary disk working table to carry out subangle operation, and different station is accurately positioned with realizing, convenient realize surveys gas, suitable
The processes such as sequence irrigates by several times, sealing.Switchable type balance ring positioning fixture 9 is provided with station, due to balance ring bottom shape
Shape is changeable, automated job location difficulty, and the switchable type balance ring positioning fixture 9 enters according to the different shape of different balance rings
Row makes, and interior gripping block 11 is provided with the gripping block 14 of suitable four kinds different balance ring positioning, gripping block 14 in cross-shaped configuration
The internal diameter with balance ring abuts against when in use, realizes and balance ring radial positioning is clamped, and the setting of adjusting base 13 can be with
Gripping block 14 is realized and is switched fast position, to meet that different balance rings position the needs clamped, ensures the essence of perfusion
Parasexuality.Switchable type balance ring positioning fixture is made using epoxy resin, favorable rust preventing effect, service life length.
The automation balance ring bottle placer, rotary disk working table, High-precision angle dispenser, job state are very clear;
Multistation automatic job, balance save the time;Liquid crystal display human-computer interface control, machinery adjustment are quick;Use epoxy resin system more
Make material, antirusting long-life;Using dispenser, drive eight station turnplates, will survey gas, fill salt solution, sealing, inspection operation are integrally turned into
Industry, defective products judge that synchronous automatic job, operation intensity reduces, and has enough reviews time, according to different balance rings automatically
Different shape, changeable special fixture is made, realization is switched fast, the special adjusting base of switchable type, positioning fixture, dismounting
It is convenient, epoxy resin favorable rust preventing effect, multi-angle adjustable structure, it is adapted to quickly be adjusted, positioning precision is high, can quickly cut
Change, save switching man-hour.The industrial control system is controlled using PLC computer programs, is equipped with liquid crystal display alternating interface between man and computer, completely certainly
Main design, installation.It is more visualized in process debugging operation while more parameterize.
The packaging process process is simple after realization automation is filling:Balance ring after welding, on rotary disk working table certainly
It is dynamic survey gas, order is filling by several times, seal, check of weighing, inspection, packs.Filling flow chart reduces operating personnel, and work is strong
Degree reduces, and product quality improves, and fraction defective drops to 1.12% by 2.5%, and equipment failure rate reduces, while output increased 12.8%.
Autonomous Design, making, personnel's technical capability get a promotion.
Claims (10)
- A kind of 1. balance ring automatic filling machine, it is characterised in that including:Automatic control system(1), whole automatic filling machine is automatically controlled for realizing;Rotary disk working table(2), for determining for survey gas of the realization to balance ring, filling, sealing and inspection operation institutional operation Position and transposition;Described rotary disk working table(2)On be provided with multiple stations(3);Survey device of air(4), survey gas is carried out to balance ring to be filled for realizing;Salt solution filling apparatus(5), for realizing that progress salt solution is filling by several times to balance ring order;Closing device(6), for realizing the closure to filling exit in balance ring;Weighing apparatus(7), for realizing the test to filling front and rear balance ring weight, detect whether it meets filling requirement.
- A kind of 2. balance ring automatic filling machine according to claim 1, it is characterised in that:Described rotary disk working table (2)Lower section is provided with the angle dispenser for realizing the transposition of rotary disk working table station(8).
- A kind of 3. balance ring automatic filling machine according to claim 1, it is characterised in that:Described station(3)Upper setting There is switchable type balance ring positioning fixture(9), described switchable type balance ring positioning fixture(9)According to the shape of different balance rings Shape is correspondingly arranged;Described switchable type balance ring positioning fixture(9)For epoxide resin material component.
- A kind of 4. balance ring automatic filling machine according to claim 3, it is characterised in that:Described switchable type balance ring Positioning fixture(9)Including clamping and positioning disk(10), interior gripping block(11), locating piece(12)And adjusting base(13), described tune Save base(13)It is arranged on rotary disk working table(2)On, described clamping and positioning disk(10)It is arranged on adjusting base(13)On, institute The interior gripping block stated(11)It is arranged on clamping and positioning disk(10)Inside, described locating piece(12)It is arranged on clamping and positioning disk (10)The side of inside is simultaneously equipped with the ring breach in balance ring;Described interior gripping block(11)Set in cross-shaped configuration There is the gripping block of suitable four kinds different balance ring positioning(14).
- A kind of 5. balance ring automatic filling machine according to claim 4, it is characterised in that:Described adjusting base(13)It is in Decussate texture is set, described clamping and positioning disk(10)Bottom correspond to adjusting base(13)Locating slot is set(15), it is described Adjusting base(13)Adjustably it is fastened on locating slot(15)It is internal.
- A kind of 6. balance ring automatic filling machine according to claim 1, it is characterised in that:Described survey device of air(4)Bag Include pressure apparatus(16)With survey gas head(17), described survey gas head(17)Pass through a multi-angle adjustable mechanism(18)Filled with pressure Put(16)Connection.
- A kind of 7. balance ring automatic filling machine according to claim 1, it is characterised in that:Described salt solution filling apparatus (5)It is arranged on rotary disk working table(2)Outside, salt solution filling apparatus(5)Corresponding to rotary disk working table(2)On station (3)At least three groups are provided with, every group of salt solution filling apparatus(5)Gradation perfusion is carried out to balance ring successively along rotating disk rotation order.
- A kind of 8. balance ring automatic filling machine according to claim 1, it is characterised in that:Described salt solution filling apparatus (5)Including water tank(19), quantitative distributor(20), pouring head multi-angle adjustable mechanism(21)And pouring head(22), it is described Quantitative distributor(20)Pass through distribution pipe respectively(23)With water tank(19)Connection, described pouring head multi-angle adjustable mechanism (21)With quantitative distributor(20)Connection, described pouring head(22)It is arranged on pouring head multi-angle adjustable mechanism(21)On, Described pouring head(22)Pass through a cylinder(24)Drive realization filling to the salt solution of balance ring;Described salt solution filling apparatus (5)It is additionally provided with the automatic water-returning mechanism for realizing automatic water-returning(25).
- A kind of 9. balance ring automatic filling machine according to claim 7, it is characterised in that:Described closing device(6)Bag Include ultrasonic welding machine(26)With ultrasonic welding machine control cabinet(27);Described Weighing apparatus(7)Including fixed mount(28)With Electronic scale(29), described fixed mount(28)It is arranged on rotary disk working table(2)Center and extend to rotary disk working table Original position;Described automatic control system(1)The industrial control system controlled using PLC computer programs.
- 10. a kind of balance ring automatic filling machine using described in claim 1 to 9 any one carries out filling method, it is special Sign is to comprise the following steps:Step 1:Gas is surveyed, carries out automatic survey gas to balance ring by pressure apparatus;Step 2:It is filling by several times, gradation filling is carried out to equilibrium sequence by being arranged on the balance ring filling apparatus at different station Dress;Step 3:Sealing, is sealed by ultrasonic welding machine to balance ring water filling port;Step 4:Weigh inspection, weigh check, inspection are carried out to weighing apparatus ring by weighing device;Step 5:Packaging:Lower wire wrapping is carried out to the balance ring after filling.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109728241A (en) * | 2018-12-18 | 2019-05-07 | 东山电池工业(中国)有限公司 | Automatic filling method of zinc-manganese battery mixture |
CN110745302A (en) * | 2019-10-22 | 2020-02-04 | 珠海市现代农业发展中心(珠海市金湾区台湾农民创业园管理委员会、珠海市农渔业科研与推广中心) | Fry packing apparatus |
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