A kind of air vent sleeve detection means
Technical field
The utility model is related to Automated assembly technical field, and in particular to a kind of air vent sleeve detection means.
Background technology
Air vent sleeve be by stainless steel hollow pipe according to certain length it is cleaved after, then through special purpose lathe to surfaces externally and internally turning
Post-processing is completed, and due to the influence of the uncertainties such as raw material and process, its endoporus occurs excessive, too small, obstructed etc.
Substandard product, once these defective works flow into subsequent processing, not only influences the production of subsequent processing, also to waste substantial amounts of
Material, improves cost.
All it is to need manually to detect endoporus with special divider after conventional production, this method efficiency is low, and
And many manpowers are consumed, the inadequate phenomenon of other production staff is result in indirectly and is occurred, although as automation equipment
Application, the detection realizes the production of mechanical semi-automation, but its production scale and production efficiency are far not by far up to the mark,
My company technique personnel pass through prolonged R & D design, devise a kind of full-automatic detection apparatus, and do not have in the market
The kind equipment.
Utility model content
For the problems of in the prior art, the utility model provides a kind of air vent sleeve detection means, by using
Index dial and automated machine equipment realize the Aulomatizeted Detect screening of air vent sleeve, and certified products are received respectively with non-certified products
Collection.
To achieve these goals, the technical solution adopted in the utility model is as follows:A kind of air vent sleeve detection means, including
Support, the support is provided with index dial, and the index dial is provided with drive device and drives rotation, is provided with flat in the middle of the index dial
Platform, the periphery of the index dial is sequentially provided with feeding device, feeding detection means, through hole detection means, Pore Diameter Detection in order
Device, blanking device and blanking detection device, the feeding detection means, through hole detection means, hole diameter detection apparatus, blanking inspection
Survey the drive device linkage that device is installed on platform and drives index dial to rotate.
Used as preferred technical scheme, the drive device is connected with main drive shaft, and described main drive shaft one end is provided with umbrella
Gear pair, the bevel gear pair other end is connected with the driven shaft perpendicular to index dial, and the driven shaft other end is provided with rotation
Driver plate, the rotating driver plate realizes that index dial is rotated by rotating the index dial cooperation for being provided with sheave rotating disk with bottom.
As preferred technical scheme, cam is connected with the main drive shaft, the cam upper end is provided with connecting rod cooperation,
The connecting rod is set in the fairlead for being perpendicularly fixed at frame bottom, and the connecting rod other end stretches out fairlead and the company of being connected with
Acting flange, the adpting flange is connected with platform, and the cam is moved up and down by connecting rod band moving platform.
As preferred technical scheme, guiding connecting plate is fixed with the connecting rod, the connecting rod side is provided with to be fixed on
The guide post of frame bottom, the guiding connecting plate coordinates with guide post slide-and-guide.
Used as preferred technical scheme, the through hole detection means and hole diameter detection apparatus are respectively provided with landing slab, institute
State landing slab one end to be fixed on platform, the landing slab other end is fixed with positioning disk, and detection is arranged with the positioning disk
Set, being slid axially in the detection set has detection axle, and the detection axle bottom is provided with detection pin.
Described detection set one end is provided with limiting stand, and the other end is provided with adjustable-height limiting stand, and the detection axle is spacing
Slided between platform and adjustable-height limiting stand.
The detection axle bottom is provided with centre hole, and fixture is fixed with the centre hole.
The detection set side is provided with sensor fixation plate, and optoelectronic switch is provided with the sensor fixation plate, described
Optoelectronic switch direct detection axle.
Used as preferred technical scheme, the blanking device includes high pressure valve, the air vent sleeve that high pressure valve will have been detected
Blown out by direction.
Used as preferred technical scheme, the feeding detection means and blanking detection device are also fixed on by landing slab
Whether on platform, feeding detection means and blanking detection device are arranged on the other end of landing slab, respectively to having the air vent sleeve to carry out
Detection.
Used as preferred technical scheme, the through hole detection means and hole diameter detection apparatus are respectively at least provided with two groups.
Used as preferred technical scheme, the blanking device includes blanking device I and blanking device II, the blanking device
I collects certified products, and the blanking device II collects non-certified products.
Used as preferred technical scheme, the blanking detection device includes blanking detection device I and blanking detection device II,
The blanking detection device I is arranged on behind blanking device I, and the blanking detection device II is arranged on behind blanking device II.
The utility model is beneficial in that:
1. the utility model realizes the full-automatic detection of air vent sleeve internal diameter, substantially increases production efficiency, reduces
The labour intensity of operator.
2. feeding detection means, through hole detection means, hole diameter detection apparatus, blanking detection device be installed on platform with
The drive device linkage that index dial is rotated is driven, control signal is reduced using machine driving, save the cost of control aspect,
Reduce fault rate.
3. through hole detection means and hole diameter detection apparatus are realized on the one hand detecting similar stomata respectively at least provided with two groups
During set, it is not necessary to often adjust through hole detection means and hole diameter detection apparatus;On the other hand improve the space utilization of index dial
Rate.
4. blanking device and blanking detection device are provided with two categorised collections for realizing certified products and non-certified products, and divide
Do not detected by blanking detection device, it is ensured that feeding below.
Brief description of the drawings
Fig. 1 is a kind of stereogram of air vent sleeve detection means primary structure;
Fig. 2 is a kind of top view of air vent sleeve detection means;
Fig. 3 is a kind of front view of air vent sleeve detection means;
Fig. 4 is a kind of side view of air vent sleeve detection means;
Fig. 5 is structure chart at a kind of detection means of air vent sleeve detection means.
In figure:1- supports, 2- platforms, 3- index dials, 4- feeding devices, 5- feedings detection means, 6- through holes detection means,
7- hole diameter detection apparatus, the second through holes of the 8- detection means II, hole diameter detection apparatus of 9- second, 10- blanking devices I, 11- blankings inspection
Survey device I, 12- blanking devices II, 13- blanking detection devices II, 14- drive devices, 15- main drive shafts, 16- cams, 17- umbrellas
Gear pair, 18- connecting rods, 19- driven shafts, 20- rotating driver plates, 21- are oriented to connecting plate, 22- guide posts, 23- fairleads, 24- and connect
Acting flange, 101- landing slabs, 102- sensor fixation plates, 103- locking nuts, 104- detections axle, 105- positioning studs, 106-
Detection set, 107- positioning disks, 108- fixtures, 109- centre holes.
Specific embodiment
For the ease of it will be appreciated by those skilled in the art that being further described to the utility model below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of air vent sleeve detection means, including support 1, support 1 is provided with index dial 3, index dial 3
It is provided with drive device 14 and drives rotation, platform 2 is provided with the middle of index dial 3, the periphery of index dial 3 is sequentially provided with feeding dress in order
Put 4, feeding detection means 5, through hole detection means 6, hole diameter detection apparatus 7, blanking device and blanking detection device, feeding device
On 4 indexing stations that air vent sleeve is moved to index dial 3, the air vent sleeve that blanking device will have been detected is collected, and feeding is examined
Device 5, through hole detection means 6, hole diameter detection apparatus 7, blanking detection device are surveyed to be installed on platform 2 and drive index dial 3
The drive device 14 of rotation links, and the up and down motion of platform 2 drives above-mentioned detection device to pack into the stomata on the station of index dial 3
Row coherent detection.
As shown in figure 3, drive device 14 drives decelerator from motor, then main drive shaft 15, main drive are connected by decelerator
The one end of moving axis 15 is provided with bevel gear pair 17, and the other end of bevel gear pair 17 is connected with the driven shaft 19 perpendicular to index dial 3, driven shaft
19 other ends are provided with rotating driver plate 20, and rotating driver plate 20 coordinates realization by rotating the index dial 3 for being provided with sheave rotating disk with bottom
Index dial 3 is rotated.
As shown in figure 4, being connected with cam 16 on main drive shaft 15, the upper end of cam 16 is provided with connecting rod 18 and coordinates, and constitutes cam
Mechanism, connecting rod 18 is set in and is perpendicularly fixed in the fairlead 23 of the bottom of support 1, and the other end of connecting rod 18 stretches out fairlead 23 and connects
Adpting flange 24 is connected to, adpting flange 24 is connected with platform 2, cam 16 is moved up and down by connecting rod 18 with moving platform 2.
Guiding connecting plate 21 is fixed with connecting rod 18, the side of connecting rod 18 is provided with the guide post 22 for being fixed on the bottom of support 1, leads
Coordinate to connecting plate 21 and the slide-and-guide of guide post 22, lead further to positioning, it is ensured that platform kinematic accuracy.
As shown in figure 5, through hole detection means 6 and hole diameter detection apparatus 7 are respectively equipped with two groups, through hole detection means 6 and hole
Footpath detection means 7 is respectively provided with landing slab 101, and the one end of landing slab 101 is fixed on platform 2, and the other end of landing slab 101 is fixed
Have in positioning disk 107, positioning disk 107 and be arranged with detection set 106,106 one end of detection set are provided with limiting stand, and the other end is provided with adjustable
Section height limit platform, adjustable-height limiting stand is made up of positioning stud 105 and locking nut 103, is axially slided in detection set 106
Dynamic to have detection axle 104, detection axle 104 is slided between limiting stand and adjustable-height limiting stand, and detection axle 104 bottom is provided with top
Detection pin is inserted with pin hole 109, centre hole 109, fixture 108 is fixed with centre hole 109, by fixture 108 to different size
Detection pin fastening.
106 sides of detection set are provided with sensor fixation plate 102, and optoelectronic switch, photoelectricity are provided with sensor fixation plate 102
Switch direct detection axle 104, when platform 2 drives through hole detection means 6 and hole diameter detection apparatus 7 to move downward, if detection pin
Through air vent sleeve, then optoelectronic switch does not receive signal, if detection pin fails through air vent sleeve, platform 2 is moved downward, meeting
Drive detection axle 104 detection set 106 in move upwards, now optoelectronic switch can receive signal, judge the product at this as
Defective work.
As shown in Figure 1 and Figure 2, blanking device includes blanking device I 10 and blanking device II 12, and blanking device I 10 will be qualified
Product are collected, and blanking device II 12 collects non-certified products, and the blanking device includes high pressure valve, the gas that high pressure valve will have been detected
Borehole jack is blown out by direction.
The utility model feeding detection means 5 and blanking detection device are also fixed on platform 2 by landing slab 101,
Feeding detection means 5 and blanking detection device are arranged on the other end of landing slab 101, respectively on the detection station of index dial 3
Whether there is air vent sleeve to be detected, blanking detection device include blanking detection device I 11 and blanking detection device II 13, it is described under
Material detection means I 11 is arranged on behind blanking device I 10, after the blanking detection device II 13 is arranged on blanking device II 12
Face.
Specific testing process of the present utility model:
The air vent sleeve that will be processed is positioned in vibrating disk, starts electric control gear, and air vent sleeve is sequentially exported from vibrating disk, gas
Borehole jack reaches upper discharge position, and by feeding device 4 to air vent sleeve feeding, drive device 14 drives the indexing of index dial 3 to rotate, feeding dress
4 are put to may proceed to detection station feeding below.
When air vent sleeve turns to feeding 5 bottom of detection means, because platform 2 can be with the cam 16 on main drive shaft 15
Move up and down, feeding detection means 5 when specified location is moved down into, detection station of the feeding detection means 5 to index dial 3
On whether there is air vent sleeve to be detected, if there is the continuous situation that can't detect air vent sleeve, can be alarmed and drive device
14 shut down.Described feeding detection means 5 preferably uses optoelectronic switch.Feeding detection means 5 has detected that rear index dial 3 continues to turn
Dynamic, 5 pairs of air vent sleeves below of feeding detection means detect whether whether there is successively.
When air vent sleeve turns to through hole 6 bottom of detection means, platform 2 drives through hole detection means 6 also to move downward, and leads to
The detection pin of hole detection means 6 can go deep into air vent sleeve, if without hindered, detecting that axle 104 will not be moved, sensor is solid
Optoelectronic switch in fixed board 102 can not receive signal;If detection pin is hindered by downward, the air vent sleeve is represented for blind hole,
Detection axle 104 can be moved upwards, and the optoelectronic switch on sensor fixation plate 102 can receive signal, and send a signal to control
System processed, index dial 3 is rotated further after the completion of through hole detection means 6 is detected, 6 pairs of air vent sleeves below of through hole detection means are successively
Detection.
When air vent sleeve turns to 7 bottom of hole diameter detection apparatus, platform 2 drives hole diameter detection apparatus 7 also to move downward, hole
The detection pin of footpath detection means 7 can also go deep into air vent sleeve, if without hindered, detecting that axle 104 will not be moved, sensor
Optoelectronic switch in fixed plate 102 can not receive signal;If detection pin is hindered by downward, represent the air vent sleeve for hole too
Small, detection axle 104 can be moved upwards, and the optoelectronic switch on sensor fixation plate 102 can receive signal, and send a signal to
Control system, hole diameter detection apparatus 7 detect after the completion of index dial 3 be rotated further, 7 pairs of air vent sleeves below of hole diameter detection apparatus according to
Secondary detection.
When air vent sleeve is turned at blanking device I 10, the air vent sleeve for being not received by photoelectric switching signal can be by blanking
High pressure valve blowout at device I 10 is collected, and this product is certified products;And the air vent sleeve for receiving photoelectric switching signal can be by under
High pressure valve blowout at material device II 12 is collected, and this product is non-certified products.After last collection process is completed, blanking dress
Whether put the blanking detection device II 13 after the blanking detection device after I 10 I 11 and blanking device II 12 can respectively to by gas
Borehole jack blowout is detected that alarm being carried out if not blowing out and drive device 14 being shut down, blanking device detection is completed, index dial
3 are rotated further, and come back to the bottom of feeding device 4, and feeding detection is carried out again, circulate above-mentioned action.
It should be appreciated that the purposes of these embodiments is merely to illustrate the utility model and is not intended to limit of the present utility model
Protection domain.Additionally, it will also be appreciated that after technology contents of the present utility model have been read, those skilled in the art can be right
The utility model makes various changes, modification and/or modification, and all these equivalent form of value equally falls within right appended by the application will
Ask within the protection domain that book limited.