CN202655887U - Sealing part assembly line control system used in production of carrier roller - Google Patents
Sealing part assembly line control system used in production of carrier roller Download PDFInfo
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- CN202655887U CN202655887U CN2012201817798U CN201220181779U CN202655887U CN 202655887 U CN202655887 U CN 202655887U CN 2012201817798 U CN2012201817798 U CN 2012201817798U CN 201220181779 U CN201220181779 U CN 201220181779U CN 202655887 U CN202655887 U CN 202655887U
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- feed bin
- control system
- assembly line
- servomotor
- chain type
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Abstract
The utility model discloses a sealing part assembly line control system used in the production of a carrier roller. A PLC (programmable logical controller) is adopted as a center for controlling the whole processes of positioning of feed bins, assembly line operation, workpiece assembly, manipulator feeding and discharging actions. A cover bin, an inner seal feed bin, an outer seal feed bin and an end cover feed bin all adopt disc-type arrangement, and the height and angle of each feed bin are respectively adjusted by a servomotor; the feeding, assembly, oil injection, press fitting and discharging of a sealing part are all carried out on a circulatory chain type conveying line, and a workpiece is carried between the feed bins and the chain type conveying line by a manipulator; and sensors are respectively mounted on the feed bins, the manipulator and the chain type conveying line to carry out state inspection and transmit the inspection information to the PLC.
Description
Technical field
Sealing assembly line control system during carrying roller is produced is mainly used in sealing the electrical control field of assembling automatic production line.
Background technology
Sealing assembling during carrying roller is given birth in most cases is divided into following process: cover cap material loading, interior seal feeding, oiling, external seal material loading, end cap material loading, press-fit, the several parts of blanking; In existing carrying roller product process, the automaticity of seal group process of assembling is in lower, most of adopts that manually-operated is simple and mechanical to be finished, and this mode production efficiency is lower; Also have some to adopt the industrial robot material loading to cooperate the equipment of forcing press to finish, this method can realize reaching automatic assembling, but the hardware and software cost aspect electrical control is all very high, brings white elephant to manufacturing enterprise.
Summary of the invention
For above problem, in order to realize the high efficiency of automation control, can reach the saving cost again, cover cap feed bin of the present invention, interior seal silo, external seal feed bin, end cap feed bin all adopt disc type to arrange, and height and the angle of feed bin are adjusted by servomotor respectively; The material loading of black box, assembling, oiling, press-fit, blanking all carries out at a chain type conveyor line capable of circulation, several stations equidistantly are arranged on the chain type conveyor line, chain type conveyor line is driven by servomotor, and the position of chain type conveyor line is realized accurate location by PLC controller (6101) to the control of servomotor (6201); Feeding manipulator adopts the three-dimensional structure, driven by cylinder, PLC controller (6101) only need to be controlled the magnetic valve (6302) that is connected in the cylinder gas circuit, the cover cap feed bin that manipulator finishes in the location, interior seal silo, external seal feed bin, end cap feed bin fixed point gripping material be can realize, and chain type conveyor line fix a point material loading, assembling, the every production operation of blanking moved to; PLC controller (6101) is realized the rotation of oiling machine and the hydraulic pressure supply of forcing press by the relay (6303) of control connection on oiling motor and hydraulic motor, and realizes oiling, the production operation that press-fits by the control to respective electrical magnet valve (6302);
Concrete technical scheme is: by the location of servo control mechanism to materials and parts to be assembled in the black box feed bin, by reclaimer robot fixed point feeding, and carry out material loading, assembling, oiling at the chain type conveyor line that is driven by servomotor (6201), press-fit, the integration apparatus control system of blanking; It mainly comprises: the PLC controller (6101) that is used for control, man-machine interface (6102), input/output module (6210), be used for the conveying servomotor (6201) that assembly line is carried and located, the servomotor (6202 that is used for black box feed bin Height Adjustment, 6204,6206,6208) and the servomotor (6203 of black box feed bin angle rotation, 6205,6207,6209), be used for manipulator, Hydraulic Station, the various magnetic valves (6302) of oiling machine and forcing press control, sensor (6301), relay (6303), the electric rotating machine that is used for oiling machine is for the hydraulic motor of hydraulic means;
Preferred technical scheme is: the chain type conveyor line that servomotor (6201) drives is form capable of circulation, and the initial point sense switch is installed, chain type conveyor line after one week of origin position circulation its coordinate at PLC controller (6101) but control under auto zero;
It is four that the black box feed bin is divided into, corresponding Height Adjustment servomotor (6202,6204,6206,6208) and angle rotating servo motor (6203,6205,6207,6209) also respectively have four, are installed on respectively cover cap feed bin, interior seal silo, external seal feed bin, end cap envelope feed bin;
Adopt fieldbus to be connected successively between PLC controller (6101) and each servo-driver;
Manipulator, feed bin, chain type conveyor line, Hydraulic Station, oiling machine and forcing press are separately installed with the state that sensor (6301) detects each equipment, and carry out corresponding action control by relay (6303), magnetic valve (6302); Various magnetic valves (6302), sensor (6301), relay (6303) are connected respectively to input/output module (6210);
Totally five manipulators are respectively applied to cover cap material loading, interior seal feeding, external seal material loading, end cap material loading, black box blanking, five manipulators all are the three-dimensional structures, adopt air cylinder driven, PLC controller (6101) is by realizing the action of each manipulator to the control that is connected to the magnetic valve (6302) on each cylinder pipeline;
The present invention program, simple efficient, not only realized the automation of black box assembling, also well saved the cost of equipment.
Description of drawings:Fig. 1: sealing assembly line control system structure chart.
The specific embodiment: behind seal group wiring energize, press reset button, all manipulators and storage bin are all got back to original state, and chain type conveyor line carries out the initial point detection and gets back to origin position simultaneously; At first by cover cap feeding manipulator gripping cover cap the assembling station of chain type conveyor line is carried out material loading, after the cover cap material loading is finished, the assembling station moves to interior seal feeding station, the simultaneously next one of chain type conveyor line assembling station also moves to cover cap material loading position, when interior seal feeding station carried out material loading, the cover cap feeding manipulator carried out the cover cap material loading to next one assembling station; Because the spacing of all assembling stations equates and can reciprocation cycle, so when chain-linked conveyer whenever once equaled to assemble the amount of movement of station spacing, different assembling stations can be finished simultaneously cover cap material loading, interior seal feeding, oiling, external seal material loading, end cap material loading, press-fits, whole operations of the sealing of assembly blanking assembling.
Claims (1)
1. the sealing assembly line control system during carrying roller is produced, it is characterized by: by the location of servo control mechanism to materials and parts to be assembled in the black box feed bin, by reclaimer robot fixed point feeding, and carry out material loading, assembling, oiling at the chain type conveyor line that is driven by servomotor (6201), press-fit, the integration apparatus control system of blanking;
It mainly comprises: the PLC controller (6101) that is used for control, man-machine interface (6102), input/output module (6210), be used for the conveying servomotor (6201) that assembly line is carried and located, the servomotor (6202 that is used for black box feed bin Height Adjustment, 6204,6206,6208) and the servomotor (6203 of black box feed bin angle rotation, 6205,6207,6209), be used for manipulator, Hydraulic Station, the various magnetic valves (6302) of oiling machine and forcing press control, sensor (6301), relay (6303), the electric rotating machine that is used for oiling machine is for the hydraulic motor of hydraulic means.
2.Sealing assembly line control system during carrying roller according to claim 1 is produced, it is characterized in that: the chain type conveyor line that servomotor (6201) drives is form capable of circulation, and the initial point sense switch is installed, chain type conveyor line after one week of origin position circulation its coordinate at PLC controller (6101) but control under auto zero.
3, the sealing assembly line control system during carrying roller according to claim 1 is produced, it is characterized in that: it is four that the black box feed bin is divided into, corresponding Height Adjustment servomotor (6202,6204,6206,6208) and angle rotating servo motor (6203,6205,6207,6209) also respectively have four, are installed on respectively cover cap feed bin, interior seal silo, external seal feed bin, end cap envelope feed bin.
4, the sealing assembly line control system during carrying roller according to claim 1 is produced is characterized in that: the employing fieldbus is connected successively between PLC controller (6101) and each servo-driver.
5, the sealing assembly line control system during carrying roller according to claim 1 is produced, it is characterized in that: manipulator, feed bin, chain type conveyor line, Hydraulic Station, oiling machine and forcing press are separately installed with the state that sensor (6301) detects each equipment, and carry out corresponding action control by relay (6303), magnetic valve (6302); Various magnetic valves (6302), sensor (6301), relay (6303) are connected respectively to input/output module (6210).
6, the sealing assembly line control system during carrying roller according to claim 1 is produced, it is characterized in that: totally five manipulators are respectively applied to cover cap material loading, interior seal feeding, external seal material loading, end cap material loading, black box blanking, five manipulators all are the three-dimensional structures, adopt air cylinder driven, PLC controller (6101) is by realizing the action of each manipulator to the control that is connected to the magnetic valve (6302) on each cylinder pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201817798U CN202655887U (en) | 2012-04-26 | 2012-04-26 | Sealing part assembly line control system used in production of carrier roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201817798U CN202655887U (en) | 2012-04-26 | 2012-04-26 | Sealing part assembly line control system used in production of carrier roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202655887U true CN202655887U (en) | 2013-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201817798U Expired - Lifetime CN202655887U (en) | 2012-04-26 | 2012-04-26 | Sealing part assembly line control system used in production of carrier roller |
Country Status (1)
| Country | Link |
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| CN (1) | CN202655887U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626861A (en) * | 2012-04-26 | 2012-08-08 | 深圳市神拓机电设备有限公司 | Control system of sealing assembly line in supporting roller production |
| CN103111845A (en) * | 2013-02-26 | 2013-05-22 | 深圳市神拓机电设备有限公司 | Disc type carrying roller sealing assembling equipment |
| CN110014269A (en) * | 2019-04-19 | 2019-07-16 | 安徽松科智能装备有限公司 | A kind of carrying roller intelligent flexible production method |
-
2012
- 2012-04-26 CN CN2012201817798U patent/CN202655887U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626861A (en) * | 2012-04-26 | 2012-08-08 | 深圳市神拓机电设备有限公司 | Control system of sealing assembly line in supporting roller production |
| CN103111845A (en) * | 2013-02-26 | 2013-05-22 | 深圳市神拓机电设备有限公司 | Disc type carrying roller sealing assembling equipment |
| CN110014269A (en) * | 2019-04-19 | 2019-07-16 | 安徽松科智能装备有限公司 | A kind of carrying roller intelligent flexible production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHENZHEN CEMCN CO., LTD. Free format text: FORMER NAME: SHENZHEN CEMCN LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 518000 Guangdong city of Shenzhen province Luohu District Cuizhu North South East Kelly building two floor Patentee after: Shenzhen City Tuo Tuo electromechanical Limited by Share Ltd Address before: 518000 Guangdong city of Shenzhen province Luohu District Cuizhu North South East Kelly building two floor Patentee before: Shenzhen CEMCN Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 518000, Guangdong Province, Longgang District, Henggang Shenzhen Street Ping Road No. 138, 101 Patentee after: Shenzhen City Tuo Tuo electromechanical Limited by Share Ltd Address before: 518000 Guangdong city of Shenzhen province Luohu District Cuizhu North South East Kelly building two floor Patentee before: Shenzhen City Tuo Tuo electromechanical Limited by Share Ltd |
|
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 518000 Guangdong province Shenzhen City Pingshan Kengzi streets rongshou Ludongdeta high-tech factory 1 building two layer Patentee after: Shenzhen City Tuo Tuo electromechanical Limited by Share Ltd Address before: 518000, Guangdong Province, Longgang District, Henggang Shenzhen Street Ping Road No. 138, 101 Patentee before: Shenzhen City Tuo Tuo electromechanical Limited by Share Ltd |
|
| CX01 | Expiry of patent term |
Granted publication date: 20130109 |
|
| CX01 | Expiry of patent term |