CN111099236B - Flexible stock module, flexible modular stock system and process method - Google Patents
Flexible stock module, flexible modular stock system and process method Download PDFInfo
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- CN111099236B CN111099236B CN201911365401.6A CN201911365401A CN111099236B CN 111099236 B CN111099236 B CN 111099236B CN 201911365401 A CN201911365401 A CN 201911365401A CN 111099236 B CN111099236 B CN 111099236B
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- goods shelf
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0435—Storage devices mechanical using stacker cranes with pulling or pushing means on either stacking crane or stacking area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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Abstract
The invention discloses a flexible stock module, a flexible modularized stock system and a process method, which are used for conveying parts and boxes conveyed by an upstream warehousing system into a warehouse, storing the stocks and conveying the stocks out of the warehouse as required. The device comprises a part box, a warehousing part box conveying device and a stock module which are sequentially arranged. The parts and boxes are connected with an upstream conveying system through warehousing part and box conveying equipment, and the parts and boxes are conveyed to the position with the shortest access path through warehousing conveying equipment in the goods shelf. The spare-cargo robot takes the spare boxes off the goods shelf and places the spare boxes on delivery conveying equipment in the goods shelf, and the delivery conveying equipment in the goods shelf is connected with the delivery conveying equipment of the spare boxes, so that the spare-cargo requirements of downstream sorting and production lines are met through conveying. The invention improves the integral layout of the original stock system into flexible modular layout, is suitable for tobacco distribution centers or production lines, can reduce equipment investment, reduce occupied area, realize large-flow stock, improve the safety redundancy when the system fails and is convenient for maintenance.
Description
Technical Field
The invention relates to the technical field of intelligent logistics, in particular to a flexible stock module, a flexible modularized stock system and a process method, which can realize efficient conversion from a tray to a component box in a production plant or a distribution center and carry out stock for a downstream production line in real time.
Background
With the continuous expansion of the capacity of domestic enterprises, the storage scale of materials is larger and larger, and the materials are usually stored in a stereoscopic warehouse mode. Along with the continuous expansion of the capacity of the downstream production link, the requirements on production materials are quicker and more accurate, and the materials can be flexibly adjusted according to the production types.
In the storage link, in order to improve the storage efficiency of materials, the materials are stacked on the trays after being received, the materials are stored in a tray bearing mode in the stereoscopic warehouse, and dozens of materials with the same specification are stored on one tray. In the production link, in order to reduce the occupied area and improve the use efficiency of materials, the materials are processed in a box mode. Therefore, between the storage link and the production link, a stock link is bound to exist, namely, the conversion of materials from the tray to the part box is realized, and meanwhile, the stock requirement of a downstream production line is also met.
The traditional stock mode usually adopts gravity type, multi-layer shuttle type or miniload type to stock.
If the gravity type is adopted, the parts box after unstacking is prepared in a single-product-specification single-channel mode, the occupied area is large, the utilization rate of the goods level is low, and the warehouse-in and warehouse-out efficiency of the system is not high. Like the multi-layer shuttle type, the system has small flexibility, poor maintainability and high equipment investment. For example, the miniload type is not very high in the system capacity for entering and exiting the warehouse.
The modes are independent systems, so that the problem of insufficient redundancy exists, if one link fails, the whole downstream system can be stopped, and the normal operation of the downstream production system is influenced.
With the increasing personalized development of the market demand for products, higher requirements are put on the flexibility and the flexibility of the stock system. Thus. The research of flexible and modular stock system is imperative.
Disclosure of Invention
The technical problems to be solved by the invention are as follows:
the flexible modularized stock preparation system and the process method provided by the invention are used for solving the defects of the prior art, can effectively solve the problems of storage efficiency of a cargo space, warehouse entry and exit capacity, system maintainability and investment, and have the functions of flexibility and modularization.
The technical scheme adopted by the invention is as follows:
a flexible stock module comprises a goods shelf in-warehouse conveying device, a goods shelf, a part box stock robot and a goods shelf in-warehouse delivery device which are sequentially arranged along a material conveying direction; the goods shelf adopts a multilayer partition plate type mode, and the bearing surface of the materials adopts an integral plane form, so that the storage of the materials with different specifications can be met; the spare part box robot can move along the length arrangement direction of the goods shelf, the vertical direction of the goods shelf and the access direction of the spare part boxes in the goods shelf; the access device of the part box stock robot adopts a variable-interval form.
A flexible modular stock system of a flexible stock module comprises warehousing component box conveying equipment, a stock module and ex-warehouse component box conveying equipment which are sequentially arranged along a material conveying direction; the warehousing part box conveying equipment is connected with an upstream conveying system; the spare part box robot takes the part box from the goods shelf and places the part box on the delivery equipment in the goods shelf, and the delivery equipment in the goods shelf is connected with the delivery equipment of the part box out of the goods shelf;
the conveying equipment for warehousing in the goods shelf can be arranged at different height positions in the goods shelf according to the height of the conveying equipment for warehousing articles in the goods shelf; the delivery conveying equipment in the goods shelf can be arranged at different height positions in the goods shelf according to the height of the delivery conveying equipment of the downstream delivery boxes.
The system comprises a flexible module stock system, an upper system and an automatic control system, wherein the upper system is connected with a previous warehousing management system and a subsequent sorting and replenishment system, manages the stock information of the flexible module stock system, has upper and lower limit alarm, and sends out system warehouse-in and warehouse-out application for flexible scheduling; the upper system is electrically connected with the automatic control system PLC through the Ethernet; the automatic control system is upwards electrically connected with the upper system through the Ethernet, receives a material conveying instruction, and is downwards connected with the warehousing part box conveying equipment, the goods shelf warehousing conveying equipment, the part box stock robot, the goods shelf warehousing conveying equipment and the goods shelf ex-warehouse conveying equipment so as to realize the driving of the bottom layer conveying equipment, the detection and the identification of materials, complete the process control of material conveying and the transmission of information, and realize the warehousing, the storage and the conveying of the part boxes to a downstream production line.
A stock process method of a flexible modular stock system comprises the following steps:
s1, the upper system sends a replenishment application to the storage area according to the stock information of the stock module equipment;
s2, connecting the boxes with an upstream conveying system through warehousing box conveying equipment, and conveying the boxes to the shortest position of a storage path through warehousing conveying equipment in a shelf;
s3, the upper system dispatches the spare part box robot to send the spare part box to the goods shelf for storage;
s4, when the sorting line needs replenishment, the upper system dispatches the spare goods robot of the component box to take the component box out of the goods shelf and place the component box on the delivery equipment in the goods shelf;
and S5 boxes are output through the delivery box conveying equipment and are replenished to the sorting line.
The flexible stock modules are formed by arranging a plurality of groups in parallel, and each flexible stock module is used for replenishing the plurality of sorting lines.
The flexible stock modules are formed by arranging a plurality of groups in a dispersing mode, and each flexible stock module is used for replenishing the plurality of sorting lines.
The invention has the beneficial effects that:
the flexible module stock system and the method improve the integral layout of the original stock system into the flexible modular layout. And a multilayer clapboard type goods shelf mode is adopted, so that low-cost, high-density, high-efficiency and flexible storage of the boxes is realized. And the X, Y, Z three-axis operation of the part box is realized by adopting a part box stock robot mode. The method of multi-module parallel arrangement is adopted, the single arrangement can be realized, the flexible grouping can be realized, and simultaneously, the aims of large flow, high safety redundancy, convenience in maintenance, small occupied area and flexibility which cannot be realized by a single system are solved through the effective scheduling of an upper system.
The flexible module stock system and the method can be suitable for a logistics distribution center (such as a tobacco distribution center) or a production line with few processing types, can reduce equipment investment, reduce occupied area, realize large-flow stock, improve safety redundancy when a system fails and facilitate maintenance.
Drawings
FIG. 1 is a flow chart of a process of the flexible module stocking system according to the invention.
FIG. 2 is a floor plan view of the flexible module stocking system of the invention.
Fig. 3 is an elevation view of fig. 2.
FIG. 4 is a schematic diagram of a distributed stocking system process layout of the flexible modular stocking system of the present invention.
Detailed Description
As shown in fig. 4, the flexible stock module system is composed of a group of flexible stock modules a1, a2, … and AN, which are arranged in parallel, and each flexible stock module is composed of a warehousing component box conveying device 2 and a stock module (a warehousing conveying device 31 in a goods shelf, a goods shelf 32, a component box stock robot 33, AN ex-warehouse conveying device 34 in the goods shelf and AN ex-warehouse component box conveying device 6) which are arranged in sequence as shown in fig. 2; and the B1 and B2 … … BN sorting lines are respectively used for replenishment.
Another flexible stock module system is formed by dispersing a group of flexible stock module components A1, A2, … and AN, wherein each flexible stock module consists of AN warehousing component box conveying device 2 and a stock module (AN warehousing conveying device 31 in a goods shelf, a goods shelf 32, a component box stock robot 33, AN ex-warehouse conveying device 34 in the goods shelf and AN ex-warehouse component box conveying device 6) which are sequentially arranged as shown in the figure 2; and the B1 and B2 … … BN sorting lines are respectively used for replenishment.
Fig. 2 is a schematic view of an apparatus structure according to an embodiment, and fig. 3 is a schematic view of an apparatus structure according to an embodiment, which includes a warehousing component box conveying apparatus 2 and a stock module (a warehousing conveying apparatus 31 in a shelf, a shelf 32, a component box stock robot 33, an ex-warehouse conveying apparatus 34 in a shelf, and an ex-warehouse component box conveying apparatus 6) arranged in sequence.
As shown in figure 1, the process method can automatically use 200-400 parts as a unit module according to a set control program, store the parts in a fixed unit shelf 32, and utilize an in-warehouse part box conveying device 2, an in-shelf in-warehouse conveying device 31, an in-shelf out-warehouse conveying device 34 and an out-warehouse part box conveying device 6 for conveying, so that a part box stock robot 33 can access the parts, the in-warehouse capacity is more than or equal to 200 parts per hour, thereby realizing the flexible stock preparation process, meeting the development trend of cigarette stock preparation, reducing equipment investment, reducing floor area, reducing labor intensity and the like.
A stock process method of a flexible modular stock system comprises the following steps:
s1, the upper system sends a replenishment application to the storage area according to the stock information of the stock module equipment;
s2, connecting the boxes with an upstream conveying system through warehousing box conveying equipment, and conveying the boxes to the shortest position of a storage path through warehousing conveying equipment in a shelf;
s3, the upper system dispatches the spare part box robot to send the spare part box to the goods shelf for storage;
s4, when the sorting line needs replenishment, the upper system dispatches the spare goods robot of the component box to take the component box out of the goods shelf and place the component box on the delivery equipment in the goods shelf;
and S5 boxes are output through the delivery box conveying equipment and are replenished to the sorting line.
The working process of the invention is as follows:
the upper system sends a replenishment application to a storage area (which can be a flat warehouse, a vertical warehouse, a dense warehouse and the like) according to the stock information of the stock module equipment (figure 2); the parts 1 are conveyed to the in-shelf warehousing conveying equipment 31 by the warehousing parts conveying equipment 2 in fig. 2, and the upper system dispatching parts box stock robot 33 sends the parts 1 to the shelf 32 for storage. When the sorting line needs replenishment, the upper system dispatching part box stock robot 33 takes out the part box 1 from the goods shelf 32, places the part box on the delivery equipment 34 in the goods shelf, and the part box 1 is output through the delivery part box delivery equipment 6 and replenished to the sorting line.
Claims (2)
1. A flexible modular stock preparation system, characterized in that:
comprises warehousing part box conveying equipment (2), a flexible stock module (3) and ex-warehouse part box conveying equipment (6) which are sequentially arranged along the material conveying direction;
the warehousing part box conveying equipment (2) is connected with an upstream conveying system;
the flexible stock module (3) comprises a goods shelf in-warehouse conveying device (31), a goods shelf (32), a part box stock robot (33) and a goods shelf in-warehouse delivery device (34) which are sequentially arranged along the material conveying direction;
the goods shelf (32) adopts a multilayer clapboard type mode, and the bearing surface of the materials adopts an integral plane form;
the component box stock robot (33) moves along the length arrangement direction of the goods shelf, the vertical direction of the goods shelf and the access direction of the component box in the goods shelf (32);
the access device of the part box stock robot (33) adopts a variable-interval form;
the part box stock robot (33) takes the part box from the goods shelf (32) and places the part box on the delivery equipment (34) in the goods shelf, and the delivery equipment (34) in the goods shelf is connected with the delivery equipment (6) of the part box;
the conveying equipment (31) for warehousing in the goods shelf is arranged at different height positions in the goods shelf (32) according to the height of the conveying equipment (2) for warehousing parts in the goods shelf;
the delivery devices (34) in the shelves are arranged at different height positions in the shelves (32) according to the height of the delivery device (6) of the downstream delivery boxes;
the flexible stock module (3) is formed by a plurality of groups of parallel arrangement or dispersed arrangement;
when the flexible stock modules (3) are arranged in parallel, each flexible stock module (3) respectively replenishes a plurality of sorting lines;
when the flexible stock modules (3) are distributed in a plurality of groups, each flexible stock module (3) respectively replenishes a plurality of sorting lines;
the system also comprises an upper system and an automatic control system;
the upper system is connected with a previous warehouse management system and a subsequent sorting and replenishment system;
the automatic control system is upwards connected with an upper system through an Ethernet and receives a material conveying instruction; the warehouse-in part box conveying equipment (2), the warehouse-in goods shelf conveying equipment (31), the part box stock robot (33), the warehouse-out goods shelf conveying equipment (34) and the warehouse-out conveying equipment (6) are connected downwards respectively to realize the driving of the bottom layer conveying equipment, the detection and the identification of materials, complete the process control of material conveying and the transmission of information, and realize the warehouse-in, the storage and the conveying of the part boxes to a downstream sorting line.
2. A stocking process for a flexible modular stocking system according to claim 1, characterized by comprising the following steps:
s1, the upper system sends a replenishment application to the storage area according to the inventory information of the flexible stock module (3) equipment;
s2, the boxes (1) are connected with an upstream conveying system through warehousing box conveying equipment (2), and the boxes (1) are conveyed to the shortest position of a storing and taking path through warehousing conveying equipment (31) in a goods shelf;
s3, the upper system dispatches the spare part box robot (33) to send the part box (1) to the shelf (32) for storage;
s4 when the sorting line needs replenishment, the upper system dispatches the spare box robot (33) to take the spare box (1) out of the goods shelf (32), and places the spare box on the delivery equipment (34) in the goods shelf;
s5 boxes (1) are output through delivery box conveying equipment (6) and are replenished to a sorting line;
the flexible stock modules (3) are arranged in parallel, and each flexible stock module (3) is used for replenishing the plurality of sorting lines; alternatively, the first and second electrodes may be,
the flexible stock modules (3) are formed by arranging a plurality of groups in a dispersing way, and each flexible stock module (3) is used for replenishing the plurality of sorting lines.
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| CN201911365401.6A CN111099236B (en) | 2019-12-26 | 2019-12-26 | Flexible stock module, flexible modular stock system and process method |
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| CN201911365401.6A CN111099236B (en) | 2019-12-26 | 2019-12-26 | Flexible stock module, flexible modular stock system and process method |
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| CN111099236B true CN111099236B (en) | 2021-10-22 |
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| CN114084647B (en) * | 2021-10-26 | 2024-04-12 | 甘肃光轩高端装备产业有限公司 | Production line article transfer system |
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| CN102320467A (en) * | 2011-06-09 | 2012-01-18 | 普天物流技术有限公司 | The stock system and method |
| JP2016216242A (en) * | 2015-05-25 | 2016-12-22 | 株式会社ダイフク | Picking facility |
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| CN108510222A (en) * | 2018-02-28 | 2018-09-07 | 中国烟草总公司北京市公司物流中心 | A kind of tobacco flow managing and control system |
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| CN102530462B (en) * | 2012-03-01 | 2014-04-02 | 南车长江车辆有限公司 | Intelligent storage system for casting sand cores |
| CN103057887B (en) * | 2013-01-11 | 2015-04-22 | 厦门烟草工业有限责任公司 | Shuttle shelf type flue-cured tobacco lamina formula warehouse logistics automation system |
| CN103523438B (en) * | 2013-10-25 | 2015-10-07 | 厦门烟草工业有限责任公司 | Two-way shuttles back and forth goods-shelf type sheet cigarette formula logistics resource and processing method |
| CN106005866B (en) * | 2016-07-19 | 2018-08-24 | 青岛海通机器人系统有限公司 | A kind of intelligent warehousing system based on mobile robot |
| CN209321745U (en) * | 2018-12-29 | 2019-08-30 | 机械工业第六设计研究院有限公司 | The intensive library of pallet combines the storage subsystem of pallet crossbeam shelf |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320467A (en) * | 2011-06-09 | 2012-01-18 | 普天物流技术有限公司 | The stock system and method |
| JP2016216242A (en) * | 2015-05-25 | 2016-12-22 | 株式会社ダイフク | Picking facility |
| CN106845884A (en) * | 2015-12-07 | 2017-06-13 | 阿里巴巴集团控股有限公司 | For logistics transportation request generation carries single information processing method and device |
| CN108510222A (en) * | 2018-02-28 | 2018-09-07 | 中国烟草总公司北京市公司物流中心 | A kind of tobacco flow managing and control system |
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Address after: Building 401, Kunchuan Industrial Zone, Guandu District, Kunming City, Yunnan Province Applicant after: Kunchuan Intelligent Technology Co., Ltd Address before: 650051 room 1207, Kunming building, 6 people's Middle Road, Panlong District, Kunming, Yunnan Applicant before: KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co.,Ltd. |
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Inventor after: Ding Xing Inventor after: Xu Qinghua Inventor after: Liu Haiping Inventor after: Li Yongheng Inventor after: Jin Guofeng Inventor after: Chen Haijun Inventor after: Zhao Xiubao Inventor after: Quan Yingyu Inventor after: Chen Lei Inventor after: Yao Zhengya Inventor before: Ding Xing Inventor before: Xu Qinghua Inventor before: Liu Haiping Inventor before: Li Yongheng Inventor before: Jin Guofeng Inventor before: Chen Haijun Inventor before: Zhao Xiubao Inventor before: Jin Yingyu Inventor before: Chen Lei Inventor before: Yao Zhengya |
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