CN109102226B - Full-automatic intelligent management method for storage materials - Google Patents
Full-automatic intelligent management method for storage materials Download PDFInfo
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Abstract
The invention provides a full-automatic intelligent management method for warehouse materials, and provides a management method for performing material tracing management on multi-level intelligent warehouse, scheduling warehouse packaging units among the multi-level intelligent warehouse and multi-level warehouse combined shipment. According to the method, the packaging modes of the single-product packaging material unit, the box-type packaging material unit and the tray packaging material unit can be arbitrarily converted, the flow conveying on the conveying line is realized through the operation of the manipulator, meanwhile, the tracing management of the intelligent storage can monitor the types and the quantity of the materials in the storage in real time, and the cross-level material scheduling supplement is realized through the upper computer to the scheduling of the multi-level storage, so that the materials in the storage of any level can be stored in real time to meet the storage requirement.
Description
Technical Field
The invention relates to the technical field of warehouse logistics, in particular to a method for managing materials in a warehouse by combining intelligent warehouse with an automatic transportation technology and an information tracing management method, so that the types and the quantity of the materials in the warehouse can be tracked and managed in real time, timely supplement is carried out, the shipment efficiency can be improved by accurate shipment, and the operation cost is reduced.
Background
The intelligent storage is a link in the logistics process, and the application of the intelligent storage ensures the speed and the accuracy of data input in each link of goods warehouse management, ensures that enterprises timely and accurately master real data of the inventory, and reasonably keeps and controls the inventory of the enterprises. Through scientific coding, the batch, the shelf life and the like of the inventory goods can be conveniently managed. By utilizing the storage position management function of the SNHGES system, the current positions of all the stored goods can be mastered in time, and the working efficiency of warehouse management is improved.
The intelligent storage in the prior art provides a device integrating hardware and software for material management and control. But in the combined application of a plurality of intelligent warehouses and the operation of multi-level intelligent warehouses, the linkage and the control of the warehouses and the warehouses are difficult to solve. The main problems are highlighted in the following aspects: the error rate of the warehouse output between single levels (namely, the intelligent warehouse storing the same packaging form, the packaging form comprises single package, namely the smallest packaging unit, the corresponding single storage level is the box type warehouse, the box type warehouse is the packaging form stored by a box body formed by a plurality of single package sets, and the tray package is the packaging form of a plurality of box type package sets and is generally stacked on the corresponding tray warehouse above the tray) is high because the data statistics can not be carried out; the final quantity and the final types of the warehouse shipment correspond to the quantity and the types of the single-product packaging units, and the final quantity and the types of the single-product packaging units need to be split and packaged to calculate the quantity and the types of the single-product packaging units no matter the single-product shipment is box-type shipment or pallet shipment. It should be noted that the dispatch of work order information to the intelligent warehouse is also indicative of the number and type of specific single-item packaging units. During shipment, a way of contact control among multi-level intelligent storage is not needed, and only a parallel shipment mode is used, namely, after the total number of the single product packaging units is calculated, a mixed shipment method is adopted according to the number of the single product packaging units contained in the box type packaging unit and the number of the single product packaging units contained in the tray packaging unit, so that the requirements of the type and the number of the single product packaging units in the worksheet are met. Obviously, this method is backward, which directly results in disorder of shipment and inconsistent standby periods of materials between levels, and when a packing unit in a certain level is out of stock, it cannot timely feed back and only re-restock or abandon manual transportation from intelligent warehouse shipment.
In summary, the operation method of joint shipment of smart warehousing is a problem that the present application intends to solve. In particular, two layers are to be solved. Firstly, mutual replenishment among multi-level intelligent warehouses ensures that packaging units corresponding to intelligent warehouses at any level meet the shipment requirement and are not in a missing state when the need does not occur; and secondly, multi-level intelligent warehousing combined shipment is realized, and the requirement of work orders is met by the type and the number of the smallest single-product packaging units. The combination of the two can realize the continuous stopping of the delivery without interrupting the replenishment and the high-efficiency delivery.
Disclosure of Invention
In order to solve the technical problems, the invention provides a full-automatic intelligent management method for warehouse materials, and aims to provide a method for managing material packaging units in multi-level intelligent warehouse, realize conversion of different packaging forms to ensure combined shipment and accurate shipment of final types and quantity of single packaging units, realize real-time mutual replenishment among packaging units to prevent shortage of goods in each level of warehouse, realize accurate shipment through a management method and improve efficiency.
In particular, the method comprises the following steps of,
a full-automatic intelligent management method for warehouse materials comprises,
a pallet warehouse for storing a plurality of pallet packing material units;
the box type storage is used for storing a plurality of box type packing material units;
the single-product storage is used for storing a plurality of single-product packaging material units;
the tray storage, the box type storage and the single-product storage are intelligent storage, and can carry out tracing management on the packing material units in the tray storage, the box type storage and the single-product storage;
the information marking system can mark and mark the tray packing material unit, the box type packing material unit and the single packing material unit or collect data information, and store and distribute the data information to each warehouse for calling;
the upper computer is used for sending work order information to the tray storage and/or the box storage and/or the single-product storage;
a sorting system capable of splitting a single tray packing material unit into a plurality of box-type packing material units or splitting a single box-type packing material unit into a plurality of single packing material units or packaging a plurality of single packing material units into a single box-type packing material unit or tray packing material unit;
the material transportation system can supplement a tray packing material unit or a box type packing material unit or a single packing material unit from an external goods area to the corresponding storage in real time, and can supplement the box type packing material unit from the tray storage to the box type storage in real time, or supplement the single packing material unit from the tray storage to the single storage in real time, or supplement the single packing material unit from the box type storage to the single storage in real time;
the real-time supplement of the types and the quantity of the box type packing material units in the box type storage and/or the single-product packing material units in the single-product storage is realized according to the following steps:
w1, conveying part of the tray packing material units into a tray for storage through a material conveying system after marking or acquiring data information through an information marking system;
w2, sorting and splitting part of tray packing material units into a plurality of box type packing material units through a sorting system, and then conveying the box type packing material units into a box type warehouse through an information marking system or collecting data information, or sorting the box type packing material units into a plurality of single material units through the sorting system, then marking the single material units through the information marking system or collecting the data information, and then conveying the single material units into the single material warehouse through the material conveying system;
w3. when the box type packing material units of the box type storage are lack, the data information is fed back to the upper computer, the upper computer sends out an instruction to the tray storage, the sorting machine of the tray storage sorts the tray packing material units into box type packing material units which are conveyed into the box type storage through the material conveying system;
w4. when the single-item packing material unit in the single-item storage is short, feeding back the data information to the upper computer, sending an instruction to the tray storage or the box type storage by the upper computer, sorting the tray packing material unit or the box type packing material unit into the single-item packing material unit by the sorting machine in the tray storage or the box type storage, and conveying the single-item packing material unit into the single-item storage through the material conveying system;
the method realizes the combined shipment of the single-item storage, the box-type storage and the tray storage according to the following steps:
s1, an upper computer checks the types and the number of packing material units in each warehouse and performs tracing management;
s2, respectively sending out goods information to tray storage and/or box storage and/or single-item storage according to work order information input into the upper computer, and distributing the goods according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are discharged in a combined mode through tray storage and box type storage or in a combined mode through tray storage and box type storage and single-product storage, and the types and the number of the single-product packaging material units included by the tray packaging material units discharged in tray storage and the single-product packaging material units included by the box type packaging material units discharged in box type storage and/or the sets of the single-product packaging material units discharged in single-product storage meet the work order requirement;
and S3, outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system.
When the single-product packaging material unit in the warehouse has no initial mark or data information collection, the initial data mark or the data information collection is carried out on the single-product packaging material unit so that the single-product packaging material unit can be traced and managed in the warehouse.
The conversion of the packaging shape of the material packaging unit and the information marking or data information acquisition are realized according to the following steps and are conveyed into corresponding warehouses:
placing a tray packing material unit and/or a box type packing material unit in a stacking area;
secondly, the tray packing material units and/or box-type packing material units are/is split into single packing material units by the sorting system and sent to an information marking system for information marking or data information acquisition;
thirdly, collecting and packaging the single packing material units into box packing material units after information marking or data information acquisition through a sorting system, carrying out secondary information marking or data information acquisition, collecting and packaging the box packing material units after secondary information marking or data information acquisition into tray packing material units, and marking or acquiring data information for three times;
and step four, the corresponding material packaging units are sent into corresponding warehouses through a material transportation system.
The tracing management can at least realize the accurate positioning and storage of the single-product packing material units at the positions of the shelves in the single-product storage and the statistics of the category data and the quantity data of the single-product packing material units of various categories. The box type packing material unit or the tray packing material unit marked by the secondary or tertiary information or collected data information can also realize the aim and the function in the corresponding storage.
For another example, the sorting system is a device capable of converting a packing format, such as a robot arm or the like that performs a fixed program.
Further, the information marking system is a labeling machine; the sorting system comprises a mechanical arm; the material conveying system comprises a belt conveying line, a chain conveying line or a roller conveying line, a distributor and a transplanter; the warehouse comprises a manipulator and a stacker.
The method for realizing storage feeding and discharging by using the method is realized according to the following steps:
h1, stacking the single-product packaged material units in a cargo area;
step H2, the single-item packing material unit is carried out through a labeling machine and stores data information;
h3., sorting and packaging the single packaged material units into box type packaged material units or tray packaged material units by a manipulator, and performing information marking or data information acquisition and storage again;
h4., sending the single-product packing material units which are not subjected to packing conversion into a single-product warehouse through a conveying line for storage, sending box-type packing material units into a box-type warehouse through the conveying line for storage, sending tray packing material units into a tray through the conveying line for warehouse storage, and performing traceability management on the material units in the trays by each warehouse;
step H5., the upper computer receives the work order information and inspects the material unit type and quantity condition in each warehouse:
step H6., the upper computer performs shipment distribution according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packing material units corresponding to the work order information is more than that of the single-product packing material units included by the single tray packing material unit, the single-product packing material units are jointly delivered by tray storage and box type storage or delivered by tray storage and single-product storage or delivered by tray storage, box type storage and single-product storage, and the single-product packing material units included by the tray packing material units delivered by tray storage and the single-product packing material units included by the box type packing material units delivered by box type storage and/or the single-product packing material units delivered by single-product storage are enabled to meet the work order requirement and are delivered according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are discharged in a combined mode through tray storage and box type storage or in a combined mode through tray storage and box type storage and single-product storage, and the types and the number of the single-product packaging material units included by the tray packaging material units discharged in tray storage and the single-product packaging material units included by the box type packaging material units discharged in box type storage and/or the sets of the single-product packaging material units discharged in single-product storage meet the work order requirement;
H7. outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system;
H8. when the box type packing material units in the box type storage are in shortage, feeding data information back to the upper computer, sending an instruction to the tray storage by the upper computer, and sorting the tray packing material units into the box type packing material units by the sorting machine in the tray storage, and conveying the box type packing material units into the box type storage through the material conveying system;
H9. when the single-item packing material units in the single-item storage are not available, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage or the box type storage, and the sorting machine in the tray storage or the box type storage sorts the tray packing material units or the box type packing material units into the single-item packing material units and conveys the single-item packing material units into the single-item storage through the material conveying system.
In the method, the intelligent warehouse is divided into at least three levels, namely a single-product warehouse for storing single products, a box type warehouse for storing boxes and a tray warehouse for storing trays. The method not only realizes the combined shipment of three levels of intelligent storage, meets the requirement of work orders by the final single product quantity and the final product type through the single product, box and tray integrated shipment, but also realizes the functions of supplementing box type packing material units to the box storage and supplementing single product packing material units to the single product storage in the tray storage, and realizes the function of supplementing single product packing material units to the single product storage in the box storage. The realization of the functions is realized by combining the multi-level marking or data information acquisition of single products, boxes and trays, the tracing management capability of intelligent warehousing, and the logical judgment and scheduling of an upper computer by an information marking system at least.
A fully automatic intelligent management method for storage materials,
the box type storage is used for storing a plurality of box type packing material units;
the single-product storage is used for storing a plurality of single-product packaging material units;
the box type storage and the single-product storage are intelligent storage, and the packing material units in the box type storage and the single-product storage can be traced and managed;
the information marking system can mark and mark the box type packing material units and the single packing material units or collect data information to store and distribute the data information to each warehouse for calling;
the upper computer is used for sending work order information to the box type storage and/or the single-item storage;
the sorting system can divide a single box type packing material unit into a plurality of single packing material units or pack the single packing material units into the single box type packing material unit;
the material conveying system can supplement box type packing material units or single packing material units from an external goods area to the corresponding storage in real time, and can supplement the single packing material units from the box type storage to the single product storage in real time;
when the single-product packing material units in the single-product storage are short, the data information is fed back to the upper computer, the upper computer sends an instruction to the box-type storage, and the box-type packing material units are sorted into the single-product packing material units and are conveyed into the single-product storage through the material conveying system;
the method realizes the combined shipment of single-item storage and box-type storage according to the following steps:
m1, checking the types and the quantity of the packing material units in each warehouse by an upper computer, and tracing and managing;
and M2, respectively sending out goods information to the box type storage and/or the single-item storage according to the work order information input into the upper computer, and distributing the goods according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
and M3, outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system.
A method for storing, feeding and discharging materials is realized by applying the management method according to the following steps,
n1. stacking the single packaged material units in the cargo area;
step N2, the single-product packing material unit is used for storing the data information through a labeling machine;
n3., sorting and packaging the single packaged material units into box-type packaged material units by the manipulator, and marking information or collecting data information for storage;
step N4, sending the single-product packing material units which are not subjected to packing conversion into a single-product warehouse through a conveying line for storage, sending the box-type packing material units into the box-type warehouse through the conveying line for storage, and performing tracing management on the material units in the box-type warehouse;
n5., receiving the work order information and checking the material unit type and quantity condition in each warehouse by the upper computer;
step N6., the upper computer performs shipment distribution according to the following logic: when the number of the single packing material units corresponding to the work order information is less than that of the single packing material units included in the single box-type packing material unit, single-product storage and single-product shipment meet the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
n7. outputting the corresponding packing material units via a material transportation system, and performing information marking or data information collection via an information marking system;
n8. when the box type packing material units in the box type storage are lack, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage, the tray storage sorting machine sorts the tray packing material units into box type packing material units, and the box type packing material units are conveyed into the box type storage through the material conveying system;
n9. when the single-item packing material unit in the single-item storage is short, the data information is fed back to the upper computer, the upper computer sends out instructions to the tray storage or box storage, the sorting machine in the tray storage or box storage sorts the tray packing material unit or box packing material unit into single-item packing material unit and the single-item packing material unit is conveyed into the single-item storage through the material conveying system
The invention provides a full-automatic intelligent management method for storage materials, which has the beneficial effects that: the management method for the material tracing management of the multi-level intelligent storage, the scheduling of the storage packaging units among the multi-level intelligent storage and the multi-level storage combined shipment is provided. According to the method, the packaging modes of the single-product packaging material unit, the box-type packaging material unit and the tray packaging material unit can be arbitrarily converted, the flow conveying on the conveying line is realized through the operation of the manipulator, meanwhile, the tracing management of the intelligent storage can monitor the types and the quantity of the materials in the storage in real time, and the cross-level material scheduling supplement is realized through the upper computer to the scheduling of the multi-level storage, so that the materials in the storage of any level can be stored in real time to meet the storage requirement. Joint shipment is realized to the distribution of multistage storage through host computer work order information to finally promote shipment efficiency and reduce the operation cost with the accurate shipment of the article type and the quantity of single-item packing material unit.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic diagram of a warehousing system to which the management method of the present invention is applied;
FIG. 2 is a schematic flow chart of the material input and output realized by the management method of the present invention;
fig. 3 is a schematic structural diagram of an information marking system according to the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The warehousing system applying the fully-automatic intelligent warehousing material management method of the invention is shown in figure 1,
the warehousing system comprises a single-item warehouse 1 for storing single-item packing material units, a box warehouse 2 for storing box-type packing material units and a pallet warehouse 3 for pallet packing material units. The single-product storage 1, the box-type storage 2 and the tray storage 3 form an intelligent storage system with three levels, and are connected into a functional whole through a transportation system, and the functional whole is used for storing materials and outputting the materials according to work order information. The upper computer is a Management system, such as a wms (wireless Management system) warehouse Management system, which can effectively control and track the whole process of logistics and cost Management of warehouse services through the Management system comprehensively applying the functions of batch Management, material correspondence, inventory checking, quality inspection Management, virtual warehouse Management, instant warehouse Management and the like through the functions of warehouse-in service, warehouse-out service, warehouse allocation, inventory allocation, virtual warehouse Management and the like, thereby realizing or perfecting enterprise warehouse information Management. The smart warehouse in this embodiment is a warehouse that can track and manage the materials therein, automatically carry the materials entering therein, and record the types, the location information in the warehouse, and the data of the statistical quantity. The applicant has already filed a lot of structural patents and related structural patents of the smart warehouse, and the technical solutions of the physical structures of the smart warehouse are not described in detail in this embodiment, and it should be understood that the technical solutions of the related structures are known to those skilled in the art before the filing date of this application, and can be implemented by combining common general knowledge, conventional technical means and public data.
The warehousing system is realized according to the following method, and materials in a goods area enter the warehousing system.
Various forms of packaging materials will be stacked in the cargo area. The general materials are packed in groups, which is a unit of single-package materials requiring the package to be completely disassembled with minimal exposure. In this embodiment, a tray for roll-type electronic components is referred to as a single-product packaged material unit. The charging trays of all electronic components are sent into the marking machine one by one to be subjected to information marking or data information acquisition, the structure of the marking machine is shown in figure 3, the charging tray of any one electronic component is enabled to acquire unique digital identity information in the warehousing system through the information marking or data information acquisition of the marking machine, the data information is scanned by the warehousing system, such as an industrial camera and the like, and is counted and fed back to a control system in each warehouse, and the warehousing can conduct tracing management on the position information of any one charging tray in the warehouse. The retrospective management here can be understood as a kind of full-flow management, in which the terminals of data scanning, data processing and data feedback perform tracking in warehousing and during transportation until the warehousing system is removed. The marking machine in the embodiment is not a unique structural form of an information marking or data information collecting mechanism, and more generally speaking, any device capable of attaching a mark to a material or collecting data information is sufficient. The material trays after being marked or data information is collected are sorted by a sorting device such as a mechanical arm or manual sorting, a plurality of material trays are packaged into boxes, and the boxes are packaged into trays and distributed into corresponding warehouses through a conveying system. At this moment, materials outside the storage system enter the storage system, and the joint shipment of the single-product packaging material unit, the box-type packaging material unit and the tray packaging material unit is realized according to the following method, and the requirement of work orders is met.
The method realizes the combined shipment of the single-item storage, the box-type storage and the tray storage according to the following steps:
s1, an upper computer checks the types and the number of packing material units in each warehouse and carries out tracing management; the upper computer in the embodiment is a WMS warehouse management system.
S2, respectively sending out goods information to tray storage and/or box storage and/or single-item storage according to work order information input into the upper computer, and distributing the goods according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are discharged in a combined mode through tray storage and box type storage or in a combined mode through tray storage and box type storage and single-product storage, and the types and the number of the single-product packaging material units included by the tray packaging material units discharged in tray storage and the single-product packaging material units included by the box type packaging material units discharged in box type storage and/or the sets of the single-product packaging material units discharged in single-product storage meet the work order requirement;
and S3, outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system.
According to the above delivery method, the number and types of the single-item materials in the work order are consistent with the set of the plurality of single-item packing material units discharged through the single-item storage, the plurality of single-item packing material units included in the box-type packing material units discharged through the box-type storage and the plurality of single-item packing material units included in the tray packing material units discharged through the tray storage. Because the multi-level storage is delivered simultaneously, the delivery efficiency is greatly improved, and the intelligent storage can carry out retroactive management on the storage units in the intelligent storage, so that the quantity and the types of the delivered single material packaging units are accurate.
The replenishment is realized between the warehouses of multiple layers after shipment by the following method:
w1, conveying part of the tray packing material units into a tray for storage through a material conveying system after marking or acquiring data information through an information marking system;
w2, sorting partial tray packing material units by a sorting system, splitting the partial tray packing material units into a plurality of box type packing material units, then marking the box type packing material units by an information marking system or collecting data information, and conveying the box type packing material units into a box type warehouse by a material conveying system, or sorting the box type packing material units by the sorting system into a plurality of single product material units, marking the single product units by the information marking system or collecting data information, and then conveying the single product units into the single product warehouse by the material conveying system;
w3. when the box type packing material units in the box type storage are lack, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage, the tray storage sorting machine sorts the tray packing material units into box type packing material units, and the box type packing material units are conveyed into the box type storage through the material conveying system;
w4. when the single-item packing material unit in the single-item storage is short, the data information is fed back to the upper computer, the upper computer sends out an instruction to the tray storage or the box type storage, and the sorting machine in the tray storage or the box type storage sorts the tray packing material unit or the box type packing material unit into the single-item packing material unit and conveys the single-item packing material unit into the single-item storage through the material conveying system.
According to the method, the warehousing of each level can be in a state of implementing replenishment while the shipment is carried out, and the warehousing of each level is ensured to keep the state of the inventory requirement.
According to the method, the method for storing the material to be fed and discharged is provided, and is realized according to the following steps:
h1, stacking the single-product packaged material units in a cargo area;
step H2, the single-item packing material unit is carried out through a labeling machine and stores data information;
h3., sorting and packaging the single packaged material units into box type packaged material units or tray packaged material units by a manipulator, and performing information marking or data information acquisition and storage again;
h4., sending the single-product packing material units which are not subjected to packing conversion into a single-product warehouse through a conveying line for storage, sending box-type packing material units into a box-type warehouse through the conveying line for storage, sending tray packing material units into a tray through the conveying line for warehouse storage, and performing traceability management on the material units in the trays by each warehouse;
h5., receiving the work order information and checking the material unit type and quantity condition in each warehouse by the upper computer;
step H6., the upper computer performs shipment distribution according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packing material units corresponding to the work order information is more than that of the single-product packing material units included by the single tray packing material unit, the single-product packing material units are jointly delivered by tray storage and box type storage or delivered by tray storage and single-product storage or delivered by tray storage, box type storage and single-product storage, and the single-product packing material units included by the tray packing material units delivered by tray storage and the single-product packing material units included by the box type packing material units delivered by box type storage and/or the single-product packing material units delivered by single-product storage are enabled to meet the work order requirement and are delivered according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are discharged in a combined mode through tray storage and box type storage or in a combined mode through tray storage and box type storage and single-product storage, and the types and the number of the single-product packaging material units included by the tray packaging material units discharged in tray storage and the single-product packaging material units included by the box type packaging material units discharged in box type storage and/or the sets of the single-product packaging material units discharged in single-product storage meet the work order requirement;
H7. outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system;
H8. when the box type packing material units in the box type storage are few, feeding data information back to the upper computer, sending an instruction to the tray storage by the upper computer, and sorting the tray packing material units into the box type packing material units by the sorting machine in the tray storage, wherein the box type packing material units are conveyed into the box type storage through the material conveying system;
H9. when the single-product packing material units in the single-product storage are not available, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage or the box type storage, and the sorting machine in the tray storage or the box type storage sorts the tray packing material units or the box type packing material units into the single-product packing material units and conveys the single-product packing material units into the single-product storage through the material conveying system.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. A full-automatic intelligent management method for warehouse materials is characterized by comprising the following steps,
a pallet warehouse for storing a plurality of pallet packing material units;
the box type storage is used for storing a plurality of box type packing material units;
the single-product storage is used for storing a plurality of single-product packaging material units;
the tray storage, the box type storage and the single-product storage are intelligent storage, and can carry out tracing management on the packing material units in the tray storage, the box type storage and the single-product storage;
the information marking system can mark or collect information marking data information on the tray packing material unit, the box type packing material unit and the single packing material unit, and stores and distributes the data information to each warehouse for calling;
the upper computer is used for sending work order information to the tray storage and/or the box storage and/or the single-product storage;
a sorting system capable of splitting a single tray packing material unit into a plurality of box-type packing material units or splitting a single box-type packing material unit into a plurality of single packing material units or packaging a plurality of single packing material units into a single box-type packing material unit or tray packing material unit;
the material transportation system can supplement a tray packing material unit or a box type packing material unit or a single packing material unit from an external goods area to the corresponding storage in real time, and can supplement the box type packing material unit from the tray storage to the box type storage in real time, or supplement the single packing material unit from the tray storage to the single storage in real time, or supplement the single packing material unit from the box type storage to the single storage in real time;
the real-time supplement of the types and the quantity of the box type packing material units in the box type storage and/or the single-product packing material units in the single-product storage is realized according to the following steps:
w1, conveying part of the tray packing material units into a tray for storage through a material conveying system after marking or acquiring data information through an information marking system;
w2, sorting and splitting partial tray packing material units into a plurality of box type packing material units by a sorting system, marking the box type packing material units by an information marking system or collecting data information, and conveying the box type packing material units into box type storage by a material conveying system, or sorting the box type packing material units into a plurality of single material units by the sorting system, marking the single material units by the information marking system, and conveying the single material units into the single product storage by the material conveying system;
w3. when the box type packing material units in the box type storage are lack, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage, the tray storage sorting machine sorts the tray packing material units into box type packing material units, and the box type packing material units are conveyed into the box type storage through the material conveying system;
w4. when the single-item packing material unit in the single-item storage is short, feeding back the data information to the upper computer, sending an instruction to the tray storage or the box type storage by the upper computer, sorting the tray packing material unit or the box type packing material unit into the single-item packing material unit by the sorting machine in the tray storage or the box type storage, and conveying the single-item packing material unit into the single-item storage through the material conveying system;
the method realizes the combined shipment of the single-item storage, the box-type storage and the tray storage according to the following steps:
s1, an upper computer checks the types and the number of packing material units in each warehouse and carries out tracing management;
s2, respectively sending out goods information to tray storage and/or box storage and/or single-item storage according to work order information input into the upper computer, and distributing the goods according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are jointly delivered by tray storage and box type storage or the tray storage and the single-product storage, and the single-product packaging material units included by the tray packaging material units delivered by the tray storage and the single-product packaging material units included by the box type packaging material units delivered by the box type storage and/or the single-product packaging material units delivered by the single-product storage correspond to the types and the number which meet the work order requirement;
and S3, outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system.
2. The method for the full-automatic intelligent management of the warehouse materials according to claim 1, wherein the conversion of the packaging shapes of the material packaging units and the information marking are realized according to the following steps and are conveyed into the corresponding warehouses:
placing a tray packing material unit and/or a box type packing material unit in a stacking area;
secondly, splitting the tray packing material unit and/or the box packing material unit into single packing material units through a sorting system, and sending the single packing material units into an information marking system for information marking or data information acquisition;
step three, after information is marked or data information is collected by the sorting system, the single-product packing material units are assembled and packed into box-type packing material units, secondary information marking or data information collection is carried out, the box-type packing material units marked or data information collection by the secondary information are assembled and packed into tray packing material units, and the data information is marked or collected for three times;
and step four, the corresponding material packaging units are sent into corresponding warehouses through a material transportation system.
3. The method according to claim 1 or 2, wherein the single packing unit is a tray for coiled electronic components, the box packing unit is a set in which a plurality of trays are layered in a box body, and the tray packing unit is a set in which a plurality of box bodies are placed on a tray.
4. The method according to claim 3, wherein the information marking system is a labeling machine; the sorting system comprises a clamping structure; the material conveying system comprises a belt conveying line, a chain conveying line or a roller conveying line, a distributor and a transplanter; the warehouse comprises a manipulator and a stacker.
5. A method for storing feeding and discharging materials, which applies the management method of claim 1 or 2 and is characterized by comprising the following steps:
h1, stacking the single-product packaged material units in a cargo area;
step H2, the single-item packing material unit marks information or collects data information through a labeling machine and stores the data information;
h3., sorting and packaging the single packaged material units into box type packaged material units or tray packaged material units by a manipulator, and performing information marking or data information acquisition and storage again;
h4., sending the single-product packing material units which are not subjected to packing conversion into a single-product warehouse through a conveying line for storage, sending box-type packing material units into a box-type warehouse through the conveying line for storage, sending tray packing material units into a tray through the conveying line for warehouse storage, and performing traceability management on the material units in the trays by each warehouse;
h5., receiving the work order information and checking the material unit type and quantity condition in each warehouse by the upper computer;
step H6., the upper computer performs shipment distribution according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packing material units corresponding to the work order information is more than that of the single-product packing material units included by the single tray packing material unit, the single-product packing material units are jointly delivered by tray storage and box type storage or delivered by tray storage and single-product storage or delivered by tray storage, box type storage and single-product storage, and the single-product packing material units included by the tray packing material units delivered by tray storage and the single-product packing material units included by the box type packing material units delivered by box type storage and/or the single-product packing material units delivered by single-product storage are enabled to meet the work order requirement and are delivered according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single packing material units included in the single box-type packing material unit, single-product storage and single-product shipment meet the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
when the number of the single-product packaging material units corresponding to the work order information is more than that of the single-product packaging material units included by the single tray packaging material unit, the single-product packaging material units are discharged in a combined mode through tray storage and box type storage or in a combined mode through tray storage and box type storage and single-product storage, and the types and the number of the single-product packaging material units included by the tray packaging material units discharged in tray storage and the single-product packaging material units included by the box type packaging material units discharged in box type storage and/or the sets of the single-product packaging material units discharged in single-product storage meet the work order requirement;
H7. outputting the corresponding packing material units through a material transportation system, and then carrying out information marking through an information marking system;
H8. when the box type packing material units in the box type storage are few, feeding data information back to the upper computer, sending an instruction to the tray storage by the upper computer, and sorting the tray packing material units into the box type packing material units by the sorting machine in the tray storage, wherein the box type packing material units are conveyed into the box type storage through the material conveying system;
H9. when the single-product packing material units in the single-product storage are not available, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage or the box type storage, and the sorting machine in the tray storage or the box type storage sorts the tray packing material units or the box type packing material units into the single-product packing material units and conveys the single-product packing material units into the single-product storage through the material conveying system.
6. A full-automatic intelligent management method for warehouse materials is characterized in that,
the box type storage is used for storing a plurality of box type packing material units;
the single-product storage is used for storing a plurality of single-product packaging material units;
the box type storage and the single-product storage are intelligent storage, and the packing material units in the box type storage and the single-product storage can be traced and managed;
the information marking system can mark and mark box type packing material units and single packing material units or collect data information, and stores and distributes the data information to each warehouse for calling;
the upper computer is used for sending work order information to the box type storage and/or the single-item storage;
the sorting system can divide a single box type packing material unit into a plurality of single packing material units or pack the single packing material units into the single box type packing material unit;
the material transportation system can supplement box type packing material units or single-item packing material units from an external goods area to the corresponding storage in real time, and can supplement the single-item packing material units from the box type storage to the single-item storage in real time;
when the single-product packing material units in the single-product storage are short, the data information is fed back to the upper computer, the upper computer sends an instruction to the box-type storage, and the box-type packing material units are sorted into the single-product packing material units and are conveyed into the single-product storage through the material conveying system;
the method realizes the combined shipment of the single-item storage and the box-type storage according to the following steps:
m1, checking the types and the quantity of the packing material units in each warehouse by an upper computer, and tracing and managing;
and M2, respectively sending out goods information to the box type storage and/or the single-item storage according to the work order information input into the upper computer, and distributing the goods according to the following logic:
when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
and M3, outputting the corresponding packing material units through a material transportation system, and then carrying out information marking or data information acquisition through an information marking system.
7. A method for storing and discharging materials, which applies the management method of claim 6 and is characterized by comprising the following steps,
n1. stacking the single packaged material units in the cargo area;
step N2, the single-item packing material unit marks or collects data information through a labeling machine and stores the data information;
n3., sorting and packaging the single packaged material units into box-type packaged material units by a manipulator, and marking information or collecting data information for storage;
step N4, sending the single-product packing material units which are not subjected to packing conversion into the single-product warehouse through a conveying line for storage, sending the box-type packing material units into the box-type warehouse through the conveying line for storage, and performing tracing management on the material units in the box-type warehouse;
n5., receiving the work order information and checking the material unit type and quantity condition in each warehouse by the upper computer;
step N6., the upper computer performs shipment distribution according to the following logic: when the number of the single packing material units corresponding to the work order information is less than that of the single box-type packing material units, the single storage and independent shipment meets the work order requirement;
when the number of the single packing material units corresponding to the work order information is more than that of the single packing material units included in a single box type packing material unit, the box type storage and the single product storage are combined to discharge the goods, and the classes and the number corresponding to the collection of the single packing material units included in the box type packing material units discharged from the box type storage and the single packing material units discharged from the single product storage meet the work order requirement;
n7. outputting the corresponding packing material units via a material transportation system, and performing information marking or data information collection via an information marking system;
n8. when the box type packing material units in the box type storage are lack, the data information is fed back to the upper computer, the upper computer sends an instruction to the tray storage, the tray storage sorting machine sorts the tray packing material units into box type packing material units, and the box type packing material units are conveyed into the box type storage through the material conveying system;
n9. when the single-item packing material unit in the single-item storage is short, the data information is fed back to the upper computer, the upper computer sends out an instruction to the tray storage or the box type storage, and the sorting machine in the tray storage or the box type storage sorts the tray packing material unit or the box type packing material unit into the single-item packing material unit and conveys the single-item packing material unit into the single-item storage through the material conveying system.
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