CN115193753B - Method for picking up goods by intelligent matching in vertical warehouse - Google Patents
Method for picking up goods by intelligent matching in vertical warehouse Download PDFInfo
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- CN115193753B CN115193753B CN202210883208.7A CN202210883208A CN115193753B CN 115193753 B CN115193753 B CN 115193753B CN 202210883208 A CN202210883208 A CN 202210883208A CN 115193753 B CN115193753 B CN 115193753B
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 300
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000004806 packaging method and process Methods 0.000 claims description 20
- 238000012856 packing Methods 0.000 claims description 5
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000005022 packaging material Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 235000021110 pickles Nutrition 0.000 claims 4
- 238000007726 management method Methods 0.000 description 20
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06315—Needs-based resource requirements planning or analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/083—Shipping
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Human Resources & Organizations (AREA)
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Abstract
The invention provides an intelligent matching goods picking method in a vertical warehouse, which comprises the steps of creating one or more material demand tasks in an ERP management system, merging the material demand tasks, picking goods according to the material tasks with multiple task numbers, picking goods, displaying goods results and information, issuing tasks, completing the picking goods, performing intelligent matching operation in a series of modes of material demand task dismissal, picking goods once, processing multiple tasks, avoiding single picking goods of a single task, causing low goods picking efficiency and avoiding system blockage caused by the multiple single tasks.
Description
Technical Field
The invention relates to the field of intelligent warehouse management, in particular to an intelligent matching picking method in a vertical warehouse.
Background
At present, the intelligent sorting system management is mainly to automatically sort materials, automatically distribute trays for the quantity of required materials, and bind the trays sorted according to a first-in first-out rule.
And (5) material retrieval: after the required materials are delivered, the system automatically searches for a tray bound in the system where the materials are located.
First-in first-out rule: in practice, material may be present on multiple trays and the amount of material on multiple trays is not fixed, following tray first-in-first-out logic.
The current sorting system has the following defects: 1, most of goods picking in the market are carried out by taking goods from trays meeting the quantity of task materials, so that advanced trays can be stored in the stock all the time if the advanced trays are not met, and the materials can be damaged for a long time;
2, in the process of picking, the multi-task combination picking cannot be performed, and when the tasks of material demand are more, the tasks are blocked, so that the construction efficiency is affected.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an intelligent matching picking method in a vertical warehouse, which comprises materials, material packages and trays.
The material is a part required by the production of industrial enterprise products; a material code is stuck on the material, and the material code is a unique identity code of the material; the material code comprises a bar code and a two-dimensional code;
the material package is a material box for packaging materials, a material package code is stuck on the material box, and the material package code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code;
the tray is used for placing materials and is a standardized carrier for automatically guiding the transportation of the transportation vehicle; the tray is provided with a tray code which is a unique identity code of the tray; the tray code comprises a bar code and a two-dimensional code;
s1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to actual conditions, wherein the content of the order picking demand task comprises the following steps: the required materials and the corresponding material codes, and the material quantity; the material packaging code and the tray code; numbering one or more material demand tasks respectively to obtain a single task number;
the single task number and the single material demand task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task of the single task number;
a single material cassette carrying a single or multiple materials; correspondingly, the single material packaging code corresponds to single or multiple material codes;
the single task numbered material tasks include single or multiple material boxes;
s2: combining material demand tasks: when a plurality of material demand tasks are created, combining the plurality of material demand tasks, and combining a plurality of single task numbers to generate a multi-task number;
task merging is carried out in the ERP management system according to the single task number, and merging contents comprise: the materials and the corresponding material codes, the material quantity and the material packing codes;
the material tasks with the multitask numbers are the material and material quantity summary of the material tasks corresponding to the multitask numbers, meanwhile, the summary information comprises material corresponding material codes and material packaging codes, trays are distributed according to the material tasks with the multitask numbers, and the tray codes are counted and summarized;
s3: picking according to the material tasks with the multitask numbers;
in the ERP management system, distributing and picking retrieval is carried out according to the material tasks with the multitasking numbers, the execution end carries out picking operation, stock screening is carried out according to the material tasks with the multitasking numbers, and picking is carried out according to first-in first-out rules;
one or more trays execute all the statistically summarized picking tasks in the multitask numbered material tasks; the number of the trays is determined so as to meet the requirement of summarizing the material tasks bearing the multi-task numbers;
one or more trays correspond to all material boxes summarized in the material tasks with the multitasking numbers, namely one or more tray codes correspond to all material packaging codes summarized in the material tasks with the multitasking numbers;
s4: picking results and information display;
after the goods picking is completed, displaying the detail of the current multitask-numbered material task in an ERP management system, wherein the information in the detail of the multitask-numbered material task comprises the following information: materials in the material tasks with multitask numbers and corresponding material codes, and the material quantity; the material box and the corresponding material packaging code and the tray code; the material tasks with the corresponding single task numbers in the material tasks with the multiple task numbers, the materials in the material tasks with the single task numbers and the corresponding material codes, and the material quantity; the material box and the corresponding material packaging code;
when the stock meets the current multi-task numbered material task, the successful picking is displayed in the ERP management system; when the stock does not meet the current multi-task numbered material task, prompting the stock shortage in the ERP management system, and displaying the stock missing material and the corresponding material code, and the material quantity;
s5: performing task issuing to finish picking;
after the sorting of the current multitask-numbered material task is completed, a sorting record corresponding to the task prompting the successful sorting is issued to continue executing instructions, after the sorting is successful, an executing person completes task decomposition according to the detail of the multitask-numbered material task, and respectively carries out continuous processing according to the fact that the multitask-numbered material task corresponds to a plurality of single-task-numbered material tasks;
carrying out material task record operation of emptying the current multitask number on the order picking record corresponding to the task with insufficient inventory prompt;
the continued processing includes sorting and shipping;
further, the method also comprises S6, wherein the material demand task is disintegrated:
according to the merging method in the step S2, the current multi-task-numbered material tasks are broken into a plurality of single-task-numbered material tasks, and the single-task-numbered material tasks are sorted according to the missing materials and the corresponding material codes in the current inventory in the step S4 and the content of the number of the materials; or the material demand tasks are combined again in the ERP management system, and S3 is carried out for picking according to the material tasks with the multitask numbers.
Compared with the prior art, the invention has the beneficial effects that: (1) The multi-task multi-demand material combination is carried out, the goods are picked once, a plurality of tasks are processed, the situation that the goods are picked once by a single task is avoided, the goods picking efficiency is low, and the system blockage caused by the plurality of single tasks is avoided; (2) In the process of picking, the warehoused trays are searched, picking treatment is carried out according to the time sequence of warehousing, and the first-in first-out rule is followed, so that the damage caused by overlong stock storage time of materials is avoided.
Drawings
Fig. 1 is a schematic flow chart of embodiment 1 of the present invention.
Detailed Description
For a further understanding of the objects, construction, features, and functions of the invention, reference should be made to the following detailed description of the preferred embodiments.
Embodiment 1, as shown in fig. 1, an intelligent matching method for picking goods in a vertical warehouse comprises materials, material packaging and trays.
The material is a part required by the production of industrial enterprise products; a material code is stuck on the material, and the material code is a unique identity code of the material; the material code comprises a bar code and a two-dimensional code.
The material package is a material box for packaging materials, a material package code is stuck on the material box, and the material package code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code.
The tray is used for placing materials and is a standardized carrier for automatically guiding the transportation of the transportation vehicle; the tray is provided with a tray code which is a unique identity code of the tray; the tray code comprises a bar code and a two-dimensional code.
S1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to actual conditions, wherein the content of the order picking demand task comprises the following steps: the required materials and the corresponding material codes, and the material quantity; the material packaging code and the tray code; and numbering one or more material demand tasks respectively to obtain a single task number.
The ERP management system (Enterprise Resource Planning) is an enterprise resource planning system, ERP is a management system for realizing information integration, and is a system for exchanging and sharing information directly by all business departments in an enterprise or between the enterprise and an external partner, and is not described herein.
The single task number and the single material demand task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task of the single task number;
a single material cassette carrying a single or multiple materials; correspondingly, the single material packaging code corresponds to single or multiple material codes;
single task numbered material tasks include single or multiple material cartridges.
The established unique identity relationship can enable the materials, the material boxes and the trays to be systemized, and the materials, the material packaging codes and the tray codes are counted and displayed in the ERP management system in sequence.
S2: combining material demand tasks: when a plurality of material demand tasks are created, the material demand tasks are combined, and the single task numbers are combined to generate a multi-task number.
Task merging is carried out in the ERP management system according to the single task number, and merging contents comprise: the material and the corresponding material code, the material quantity, the material packing code.
The material tasks with the multitask numbers are material and material quantity summaries of the material tasks corresponding to the multitask numbers, meanwhile, summary information comprises material corresponding material codes and material packaging codes, trays are distributed according to the material tasks with the multitask numbers, and tray codes are counted and summarized.
The combination of the material tasks with the single task numbers saves tray resources, prevents the low picking efficiency when picking a large number of material tasks with the single task numbers, and avoids system blockage caused by a plurality of single tasks.
S3: and picking according to the material tasks with the multitask numbers.
In the ERP management system, distributing and picking retrieval is carried out according to the material tasks with the multitasking numbers, the execution end carries out picking operation, stock screening is carried out according to the material tasks with the multitasking numbers, and picking is carried out according to first-in first-out rules;
one or more trays execute all the statistically summarized picking tasks in the multitask numbered material tasks; the number of the trays is determined by the number of the material boxes to meet the requirement of summarizing the material tasks bearing the multi-task numbers.
One or more trays correspond to all material boxes summarized in the multitasking numbered material tasks, i.e., one or more tray codes correspond to all material packing codes summarized in the multitasking numbered material tasks.
The number of trays is determined by the total number of multi-tasked material tasks after consolidation, but at this point the number of trays must be the optimal number.
S4: picking results and information display;
after the goods picking is completed, displaying the detail of the current multitask-numbered material task in an ERP management system, wherein the information in the detail of the multitask-numbered material task comprises the following information: materials in the material tasks with multitask numbers and corresponding material codes, and the material quantity; the material box and the corresponding material packaging code and the tray code; the material tasks with the corresponding single task numbers in the material tasks with the multiple task numbers, the materials in the material tasks with the single task numbers and the corresponding material codes, and the material quantity; the material box and the corresponding material packing code.
When the stock meets the current multi-task numbered material task, the successful picking is displayed in the ERP management system; when the stock does not meet the current multi-task numbered material task, the ERP management system prompts the stock shortage, displays the stock missing materials and corresponding material codes, and the material quantity, and supplements the materials at the moment.
S5: performing task issuing to finish picking;
after the sorting of the current multitask-numbered material task is completed, a sorting record corresponding to the task prompting the successful sorting is issued to continue executing instructions, after the sorting is successful, an executing person completes task decomposition according to the detail of the multitask-numbered material task, and the material tasks corresponding to a plurality of single task numbers are respectively and continuously processed according to the material tasks with the multitask numbers.
And carrying out material task record operation of emptying the current multitask number on the order picking record corresponding to the task with insufficient inventory prompt.
The continued processing includes sorting and shipping;
in this embodiment, further, S6 is further included, where the material demand task is broken up:
according to the merging method in the step S2, the current multi-task-numbered material tasks are broken into a plurality of single-task-numbered material tasks, and the single-task-numbered material tasks are sorted according to the missing materials and the corresponding material codes in the current inventory in the step S4 and the content of the number of the materials; or the material demand tasks are combined again in the ERP management system, and S3 is carried out for picking according to the material tasks with the multitask numbers.
When the material tasks with single task numbers are selected, the materials or the quantity of the materials in the material tasks with single task numbers are relatively small, and the picking can be directly finished.
The material demand tasks are combined again in the ERP management system, and S3 is carried out to pick up the goods according to the material tasks with the multitask numbers, and then the goods are supplemented synchronously; and after the material task recording operation of the current multitasking number is emptied, the material demand task combination is carried out again, and the efficient picking operation is continued.
The invention has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of practicing the invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (5)
1. A method for picking up goods by intelligent matching in a vertical warehouse is characterized in that: comprises materials, material packages and trays;
the material is a part required by the production of industrial enterprise products; a material code is stuck on the material, and the material code is a unique identity code of the material; the material code comprises a bar code and a two-dimensional code;
the material package is a material box for packaging materials, a material package code is stuck on the material box, and the material package code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code;
the tray is used for placing materials and is a standardized carrier for automatically guiding the transportation of the transportation vehicle; the tray is provided with a tray code which is a unique identity code of the tray; the tray code comprises a bar code and a two-dimensional code;
the method comprises the following steps:
s1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to actual conditions, wherein the content of the order picking demand task comprises the following steps: the required materials and the corresponding material codes, and the material quantity; the material packaging code and the tray code; numbering one or more material demand tasks respectively to obtain a single task number;
s2: combining material demand tasks: when a plurality of material demand tasks are created, combining the plurality of material demand tasks, and combining a plurality of single task numbers to generate a multi-task number;
task merging is carried out in the ERP management system according to the single task number, and merging contents comprise: the materials and the corresponding material codes, the material quantity and the material packing codes;
s3: picking according to the material tasks with the multitask numbers;
in the ERP management system, distributing and picking retrieval is carried out according to the material tasks with the multitasking numbers, the execution end carries out picking operation, stock screening is carried out according to the material tasks with the multitasking numbers, and picking is carried out according to first-in first-out rules;
s4: and (5) picking results and information display: after the goods picking is completed, displaying the detail of the current multitask-numbered material task in an ERP management system, wherein the information in the detail of the multitask-numbered material task comprises the following information: materials in the material tasks with multitask numbers and corresponding material codes, and the material quantity; the material box and the corresponding material packaging code and the tray code; the material tasks with the corresponding single task numbers in the material tasks with the multiple task numbers, the materials in the material tasks with the single task numbers and the corresponding material codes, and the material quantity; the material box and the corresponding material packaging code;
s5: performing task issuing to finish picking;
after the sorting of the current multitask-numbered material task is completed, a sorting record corresponding to the task prompting the successful sorting is issued to continue executing instructions, after the sorting is successful, an executing person completes task decomposition according to the detail of the multitask-numbered material task, and respectively carries out continuous processing according to the fact that the multitask-numbered material task corresponds to a plurality of single-task-numbered material tasks;
and carrying out material task record operation of emptying the current multitask number on the order picking record corresponding to the task with insufficient inventory prompt.
2. The method for intelligently matching pickles in a library as in claim 1, wherein: s6, material demand task dismissal is further included:
according to the merging method in the step S2, the current multi-task-numbered material tasks are broken into a plurality of single-task-numbered material tasks, and the single-task-numbered material tasks are sorted according to the missing materials and the corresponding material codes in the current inventory in the step S4 and the content of the number of the materials; or the material demand tasks are combined again in the ERP management system, and S3 is carried out for picking according to the material tasks with the multitask numbers.
3. The method for intelligently matching pickles in a library as in claim 1, wherein: in S1, the single task number and the single material demand task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task of the single task number;
a single material cassette carrying a single or multiple materials; correspondingly, the single material packaging code corresponds to single or multiple material codes;
single task numbered material tasks include single or multiple material cartridges.
4. The method for intelligently matching pickles in a library as in claim 1, wherein: in S2, the material tasks with the multitask numbers are summarized materials and material quantity of the material tasks corresponding to the multitask numbers, meanwhile, summarized information comprises material corresponding material codes and material packaging codes, trays are distributed according to the material tasks with the multitask numbers, and tray codes are counted and summarized.
5. The method for intelligently matching pickles in a library as in claim 1, wherein: in S4, when the stock meets the material task of the current multitask number, displaying successful picking in the ERP management system; when the stock does not meet the current multi-task numbered material task, the ERP management system can prompt the stock shortage, and display the stock missing material, the corresponding material code and the material quantity.
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| CN115983767B (en) * | 2023-03-21 | 2023-07-25 | 深圳美云集网络科技有限责任公司 | Goods supplementing method and system based on multiple goods |
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