CN114819804A - Product supply chain optimization method and system - Google Patents
Product supply chain optimization method and system Download PDFInfo
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Abstract
The invention provides a product supply chain optimization method and a product supply chain optimization system. The goods types are matched with the types of the turnover boxes, so that the goods stored in at least two types of turnover boxes can be assembled into a product, sorting and classification are carried out when the product is unloaded and stored in a warehouse, the goods types are placed in the corresponding types of the turnover boxes, the turnover boxes are stored to goods positions, the corresponding types and the number of the turnover boxes are obtained according to product orders when the product is pre-processed and delivered out of the warehouse, the goods of the turnover boxes are taken out and assembled into the product and then delivered out of the warehouse, and sorting between different goods positions is not needed. The sorting machine sorts and selects in advance in the front processing bin, optimizes the operation flow, realizes the full-flow accurate management in the goods warehouse by the turnover box, and improves the sorting operation efficiency of the warehouse.
Description
Technical Field
The invention relates to the technical field of product supply, in particular to a method and a system for optimizing a product supply chain.
Background
The same product is generally assembled by a plurality of parts, and all the parts are not produced by one manufacturer, but are produced by a plurality of suppliers, and then the parts receive goods of the plurality of suppliers and are assembled to form a complete product.
Since the goods of several suppliers do not necessarily arrive at the same time due to the difference in processing time, a front processing bin is generally provided in order to meet the above-mentioned assembly requirement. The front processing bin is used for receiving and storing goods of a plurality of suppliers. In the existing preposed processing warehouse, after goods of a supplier are collected, the goods are not processed, different goods are only placed on different warehouse positions, workers need to go to different warehouse positions according to product orders to take the goods down before leaving the warehouse, corresponding quantity of parts are picked from different goods positions and are transported to an assembly worker for assembly, and the parts are packaged and warehoused in a whole piece, so that the process not only requires the workers to be familiar with the placement of the goods, but also requires a certain quantity of parts to be picked from each goods position, the picking operation is complicated, and the error rate is high. Therefore, the existing front-end processing bin consumes a lot of time, is easy to have the situations of wrong picking, missed picking and the like, and has low picking efficiency.
The above information disclosed in this background section is only for enhancement of understanding of the background of the application and therefore it may comprise prior art that does not constitute known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to provide a product supply chain optimization method and a product supply chain optimization system, which solve the technical problems that the existing product supply method of a front processing bin needs to select parts forming products in different storage areas, consumes a large amount of time, is easy to have the situations of wrong selection, missed selection and the like, and has lower selection efficiency.
The invention provides a method and a system for optimizing a product supply chain, wherein the method comprises the following steps:
a method of product-supply-chain optimization, the method comprising:
unloading and warehousing, namely, receiving goods of a plurality of suppliers, scanning the goods to obtain goods information, and confirming that the goods receiving is finished when the goods information is correct;
a sorting and classifying step, namely determining the types of goods, selecting the types of turnover boxes corresponding to the types of the goods, and putting the goods into the turnover boxes to obtain information of the turnover boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product;
a shelving storage step of storing the turnover box on the goods space;
the method comprises a pre-processing and ex-warehouse step, wherein a product order is received, transfer boxes of corresponding types and numbers are obtained according to the product order, the transfer boxes of corresponding types and numbers are taken out, goods of the transfer boxes are taken out and assembled into products and then are ex-warehouse, and information of the transfer boxes with the taken goods is obtained.
In the product supply chain optimization method, the turnover box has a label, and the information of the turnover box is obtained by scanning the label of the turnover box.
According to the product supply chain optimization method, after goods are put into the turnover box, information of the turnover box is obtained, information of the free goods positions of the goods shelves is obtained, and the free goods positions are distributed to the turnover box according to the information of the free goods positions.
According to the product supply chain optimization method, the information of the turnover box is acquired after the goods are placed in the turnover box, the information of the turnover box and the allocated spare goods space information generate transfer information, the transfer information is sent to the intelligent carrying trolley, and the turnover box is carried to the spare goods space through the intelligent carrying trolley.
According to the product supply chain optimization method, the intelligent carrying trolley receives the transfer information, scans the label of the turnover box, acquires the information of the turnover box, and carries the turnover box when the information of the turnover box is consistent with the information of the turnover box in the transfer information; the intelligent carrying trolley identifies the vacant cargo space information, and when the vacant cargo space information is consistent with the vacant cargo space information in the transfer information, the turnover box is carried to the vacant cargo space.
A product-supply-chain optimization system, the system comprising:
the unloading and warehousing module is used for scanning the goods to obtain goods information and confirming that the goods receiving is finished when the goods information is correct;
the sorting and classifying module is used for determining the types of the goods according to the goods information, selecting the types of the turnover boxes corresponding to the types of the goods and obtaining the information of the turnover boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product;
the shelving storage module is used for obtaining information stored to a goods position by the turnover box after goods are placed in the goods position;
and the front processing and ex-warehouse module is used for receiving the product orders, obtaining the turnover boxes of corresponding types and quantities according to the product orders and acquiring the information of the turnover boxes for taking out the goods.
The product supply chain optimization system as described above, the tote has a label, and the information of the tote is obtained by scanning the label of the tote.
According to the product supply chain optimization system, the information of the turnover box is obtained after goods are put into the turnover box, the shelving storage module is used for obtaining the information of the vacant goods positions of the goods shelves, and the vacant goods positions are distributed to the turnover box according to the information of the vacant goods positions.
According to the product supply chain optimization method, the racking storage module is used for acquiring information of the turnover box after goods are placed in the turnover box, generating transfer information by using the information of the turnover box and the allocated spare goods space information, sending the transfer information to the intelligent carrying trolley, and carrying the turnover box to the spare goods space through the intelligent carrying trolley.
According to the product supply chain optimization method, the intelligent carrying trolley is used for receiving the transfer information, scanning the labels of the turnover boxes, acquiring the information of the turnover boxes, and carrying the turnover boxes when the information of the turnover boxes is consistent with the information of the turnover boxes in the transfer information; the intelligent carrying trolley is used for identifying the vacant goods position information, and when the vacant goods position information is consistent with the vacant goods position information in the transfer information, the turnover box is carried to the vacant goods position.
Compared with the prior art, the invention has the advantages and positive effects that: the product supply chain optimization method comprises the following steps: unloading and warehousing, namely, collecting cargos of a plurality of suppliers, scanning the cargos to obtain cargo information, and confirming that the cargos are completely received when the cargo information is correct; a sorting and classifying step, namely determining the types of goods, selecting the types of turnover boxes corresponding to the types of the goods, and putting the goods into the turnover boxes to obtain information of the turnover boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product; a shelving storage step, in which the turnover boxes are stored on the goods space; the method comprises a pre-processing and ex-warehouse step, wherein a product order is received, transfer boxes of corresponding types and numbers are obtained according to the product order, the transfer boxes of corresponding types and numbers are taken out, goods of the transfer boxes are taken out and assembled into products and then are ex-warehouse, and information of the transfer boxes with the taken goods is obtained. According to the product supply chain optimization method, the turnover boxes are arranged, the types of the goods are matched with the types of the turnover boxes, so that the goods stored in at least two types of turnover boxes can be assembled into one product, sorting and classification are carried out when the products are unloaded and put in storage, the types of the goods are placed in the corresponding types of the turnover boxes, the turnover boxes are stored to goods positions, the front-end processing and delivery are carried out only by obtaining the corresponding types and the number of the turnover boxes according to product orders, the corresponding types and the number of the turnover boxes are taken out, and the goods of the turnover boxes are taken out and assembled into the products and then delivered out of the storage. When the goods are received, the goods are separately packaged, and partial parts which can be assembled into a product are separated into one turnover box according to the number of the parts, so that the turnover box corresponding to the product is only required to be taken out when the product is assembled in the later period, and the goods do not need to be picked among different goods positions. The sorting machine sorts and selects in advance in the front processing bin, optimizes the operation flow, realizes the full-flow accurate management in the goods warehouse by the turnover box, and improves the sorting operation efficiency of the warehouse.
The product supply chain optimization system comprises: the unloading and warehousing module is used for scanning the goods to obtain goods information and confirming that the goods receiving is finished when the goods information is correct; the sorting and classifying module is used for determining the types of the goods according to the goods information, selecting the types of the turnover boxes corresponding to the types of the goods and acquiring the information of the turnover boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product; the shelving storage module is used for obtaining information stored to the goods position by the turnover box after goods are placed in the goods position; and the front processing and ex-warehouse module is used for receiving the product orders, obtaining the turnover boxes of corresponding types and quantities according to the product orders and acquiring the information of the turnover boxes for taking out the goods. According to the invention, when the goods are received by the unloading and warehousing module, the sorting module subpackages the goods, partial parts capable of being assembled into a product are separated into one turnover box according to the number of the parts, and the shelving storage module acquires information stored on the goods location by the turnover box, so that when the product is assembled in the later stage, only the front processing and ex-warehousing module is needed to obtain the turnover boxes of corresponding types and number according to a product order, and the corresponding turnover boxes of the product are taken out without sorting among different goods locations. The sorting machine sorts and selects in advance in the front processing bin, optimizes the operation flow, realizes the full-flow accurate management in the goods warehouse by the turnover box, and improves the sorting operation efficiency of the warehouse.
Other features and advantages of the present invention will become more apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
Drawings
Fig. 1 is a schematic diagram of a warehouse in accordance with an embodiment of the present invention.
FIG. 2 is a flowchart of a product-supply-chain optimization method according to an embodiment of the present invention.
FIG. 3 is a functional block diagram of a product-supply-chain optimization system in accordance with an embodiment of the present invention.
Detailed Description
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
The product supply chain is optimized in this embodiment, and the product spare part is classified in advance and is put in storage through ABC turnover case classification method, improves warehouse letter sorting operating efficiency. The product refers to a product which is finally delivered to a user for use, the parts refer to parts which form the product, and different parts are provided by different suppliers.
The description is given by taking the product as a rowing machine:
according to the types of various parts of the rowing machine, the turnover boxes can be divided into several types. Taking the series R40 as an example, the sorting process will be described in detail in consideration of the different types of the components of the rowing machine in different series. The rowing machines of the R40 series are different mainly in whether the double track is foldable and has a resistance adjusting function, and other components are the same. Therefore, the turnover boxes are divided into three types. The A-type turnover box is used for containing solid wood double-gauge tracks (including A and A', one is foldable and the other is non-foldable), rollers, foot pads, various bolts and nuts and the like, the B-type turnover box is used for containing foot pedals, seats, handles and the like, and the C-type turnover box is used for containing a water tank, a cover plate, a rotating shaft, a support and the like. Meanwhile, three turnover boxes A (A, A') and B, C can be assembled into a rowing machine.
Specifically, the types of the components in the A, B, C three types of turnover boxes can be flexibly adjusted according to the arrival time of suppliers. The type A turnover box is used for containing part types for realizing Milk-Run, and meanwhile, the part types capable of being partially assembled in the sorting area are considered, so that the parts in the type A turnover box can be guaranteed to be jointly delivered and partially assembled in the sorting area in advance, and the subsequent sorting and assembling efficiency is improved. And the B, C class turnover boxes can be classified only according to the arrival time, and only the A, B, C class turnover boxes can be assembled into a rowing machine.
As shown in fig. 1, in order to cooperate with the product supply chain optimization method and system, the warehouse is designed into nine areas, namely, an unloading area, a receiving area, an unpacking and classifying area, a sorting and packing area, a turnover box storage area, a high-level shelf area, a waste disposal area, an assembling and packing area, a temporary storage area of the turnover box, and a goods delivery area.
Introduction of functions of each area:
the unloading area has the main functions of temporarily storing unloaded goods, a worker operates a forklift to unload the goods, the goods are placed in the unloading area, the unloading speed is increased as much as possible, the unloading frequency is increased, and the utilization rate of a platform is improved.
The function of the receiving area is mainly to count the number of the unloaded goods and check the external packing of the goods at the same time to see whether the goods are damaged or not, if the goods are damaged, the goods are temporarily stored in the receiving area, and the reason of the goods damage is confirmed with a driver and an upstream supplier. If the external package of the goods is not damaged, a worker scans the bar code on the package through the PDA to confirm that the goods receiving is finished.
And the unpacking classification area and the selecting and boxing area are mainly used for unpacking and classifying goods which are not damaged by external packaging, finishing the selecting work in advance, and classifying and boxing the parts of the rowing machine according to the designed classes of the turnover box so as to smoothly perform the subsequent assembling function.
And the waste treatment area is mainly used for storing the waste such as the external package and the like left after unpacking and can be subsequently used for recycling.
The turnover box storage area is used for storing the classified turnover boxes used in the warehouse, and can quickly supplement the needed turnover box types for the unpacking and classifying area.
And sixthly, the high-position shelf area is used for storing goods, the distribution of the goods positions is mainly based on the category of the rowing machine, and the parts of one rowing machine are respectively stored in three turnover boxes, so that the distribution of the goods positions occupies the goods positions and is stored on the goods positions of the shelf in a number which is multiple of 3 according to the category of the rowing machine.
And the assembling and packaging area is mainly used for assembling and packaging the rowing machine. This region has designed the station and the workman of certain quantity, waits for intelligent floor truck to transport three turnover case to the equipment packing district, and the workman assembles according to order information on the display screen.
And eighthly, temporarily storing the residual turnover boxes after assembly by using the temporary storage area of the turnover boxes, and waiting for the trolley to transport the turnover boxes back to the storage area of the turnover boxes.
Ninthly, the goods delivery area is used for storing goods which need to be delivered every day and are packaged by assembly, and waiting for boxing delivery.
As shown in fig. 2, the present embodiment provides a method for optimizing a product supply chain, which includes the following steps:
and S1, unloading and warehousing.
The goods of a plurality of suppliers are collected, the goods are scanned to obtain goods information, and the goods are confirmed to be collected when the goods information is correct.
The unloading and warehousing step is mainly completed in an unloading area and a receiving area.
Firstly, a certain number of forklifts and personnel are arranged in advance in the warehouse to unload at a platform.
And the freight car arrives at a discharge point, stops according to the standard and waits for discharge.
The staff checks the bill with the driver and confirms the goods information.
The staff unloads through operation fork truck, places the goods in the goods buffers.
And secondly, the goods receiver checks the goods, checks whether the outer package is damaged or not, and holds the PDA to scan the goods and confirms with the system that the goods receiving is finished.
And thirdly, moving the unloaded goods to a sorting area near the temporary storage area to wait for unpacking and sorting.
And S2, sorting.
Determining the type of the goods, selecting the type of the turnover box corresponding to the type of the goods, and putting the goods into the turnover box to obtain the information of the turnover box.
Wherein, the turnover case kind is provided with two at least kinds, and the goods kind of storage is different in different kinds of turnover case, and the goods of storage can assemble into a product in two at least kinds of turnover case.
The turnover box is provided with a label, and the information of the turnover box is acquired by scanning the label of the turnover box.
After the goods are put into the turnover box, the spare goods position information of the goods shelf is obtained, and spare goods positions are distributed for the turnover box according to the spare goods position information.
The goods are put into the turnover box and then the information of the turnover box is acquired, the information of the turnover box and the distributed spare goods position information are generated into transfer information, the transfer information is sent to the intelligent carrying trolley, and the turnover box is carried to the spare goods position through the intelligent carrying trolley.
The intelligent carrying trolley receives the transfer information, scans the label of the transfer box, acquires the information of the transfer box, and carries the transfer box when the information of the transfer box is consistent with the information of the transfer box in the transfer information.
The sorting and classifying step is mainly completed in a sorting and boxing area, a unpacking and classifying area, a turnover box storage area and a waste treatment area.
Workers in the sorting area are familiar with the types of the components of the rowing machine and prepare for sorting.
Different turnover boxes are arranged in the warehouse according to the types of the three large rowing machines and are stacked in a picking and boxing area.
Secondly, after the type of the goods in the container is determined by scanning the goods labels, the corresponding type of turnover box is selected according to the type of the goods. This process can be selected manually, and of course, in order to avoid errors, it is preferable to output information to a worker after automatic matching by the system.
And thirdly, disassembling the container, and placing the goods in a turnover box to finish the sorting work.
The sorting worker scans the RFID label on the turnover box, obtains the information of the vacant goods positions of the goods shelves, the system distributes the vacant goods positions for the turnover box according to the type of the turnover box, the information of the turnover box and the distributed vacant goods position information generate transfer information, the transfer information is sent to the intelligent carrying trolley, the intelligent carrying trolley moves to a sorting area, the sorted turnover box waits for the intelligent carrying trolley to carry, and the intelligent carrying trolley is put on the shelf.
Fourthly, the waste generated in unpacking and sorting is finally moved to a waste treatment area.
The embodiment uses the circulation turnover box with the built-in RFID tag so as to realize one-to-one binding of goods in the warehouse, better perform full-transparent in-warehouse management on the goods and facilitate subsequent picking and assembling operation links.
A turnover box system based on an RFID (radio frequency identification) technology is integrated by devices such as an electronic tag, an RFID reading device, an LED display screen, a handheld terminal (a handheld PDA is used here, the RFID reading and writing function is customized in the PDA device and used for reading and writing the electronic tag) and the like.
The reading equipment carries out wireless communication with the RFID electronic tag arranged in the turnover box through the antenna, realizes reading and writing operations of the tag identification code and system memory data, can simultaneously identify the RFID tag data on the turnover box, and realizes binding of goods and turnover box information and information system.
And S3, a shelving storage step.
And storing the turnover box on the goods space.
The intelligent carrying trolley identifies the vacant goods position information, and carries the turnover box to the vacant goods position when the vacant goods position information is consistent with the vacant goods position information in the transfer information.
The shelf loading and storing step is mainly completed in the high-level shelf area.
The system allocates goods space for the sorting completed turnover box in advance and issues an instruction to the intelligent carrying trolley.
The intelligent carrying trolley automatically runs to a sorting area, identifies and captures the turnover box, runs according to a planned path to reach a goods position, puts the turnover box on the shelf by the trolley, takes pictures of the goods position by a camera on the trolley, transmits the pictures to a system, confirms that the pictures are put on the shelf, and finishes the storage work of putting on the shelf.
And S4, pre-processing and ex-warehouse steps.
The method comprises the steps of receiving a product order, obtaining turnover boxes of corresponding types and quantities according to the product order, obtaining turnover box generation assembly information of corresponding types and quantities according to the product order, sending the assembly information to a carrying trolley, taking out the turnover boxes of corresponding types and quantities by the carrying trolley, carrying the turnover boxes to an assembly packing area, taking out goods of the turnover boxes, assembling the goods into products, and taking the products out of the warehouse.
And acquiring the information of the turnover box for taking out the goods so as to be recycled with the turnover box.
The pre-processing and ex-warehouse steps are mainly completed in an assembling and packing area and a goods delivery area.
Firstly, a worker checks order information in an assembly area and issues an assembly instruction to a system.
The system distributes order information for workers in advance and issues instructions to the intelligent board and the trolley.
The trolley goes to the corresponding warehouse location according to the system instruction, takes down the turnover box, takes a picture and uploads the picture to the system.
The trolley transports the turnover box to the assembly area, automatically scans the RFID label and displays order information.
And (4) assembling according to the order information by workers, respectively moving the components of the rowing machine in the three turnover boxes to the assembling table, and placing the turnover boxes on idle trolleys.
The trolley with the order requirement returns to the storage area to carry out the next order, and the trolley without the order requirement transports the turnover box to the temporary storage area of the turnover box.
The worker assembles the three parts into a rowing machine and then carries out simple quality inspection, and if the parts reach the standard, the parts are packaged, and if the parts do not reach the standard, the parts are disassembled for rechecking.
Secondly, the worker packs the product, prints order information and attaches the order information to the outer package of the product.
After the order assembly is completed, the rowing machine is transported into the truck by using a forklift to prepare for delivery.
When a worker of the rowing machine assembles, the RFID reading equipment identifies information of each part on the turnover box, the system matches the information with order information and displays the information on an LED display screen of the assembling worker, and the worker can assemble the turnover box directly according to the order information without intervention. Meanwhile, in the delivery link of delivery from the warehouse, the system can automatically print the order according to the order information listed on the LED display screen, so that the subsequent delivery link is facilitated.
Benefits of using ABC tote classification:
the use of A, B, C tote sorting in the warehouse has the following benefits:
the picking efficiency is improved, compared with the common picking process: that is, the worker goes to each cargo space and unpacks and picks out different parts with corresponding quantity according to the quantity of the order. The ABC turnover box classification method can reduce the walking distance of workers, only the workers need to sort A, B, C three types of turnover boxes, various parts do not need to be sorted, the error rate is reduced, and the warehouse operation efficiency is integrally improved.
The inventory management is convenient, and the inventory is converted from static management to dynamic management. Traditional warehouse mode of checking is static state and checks, requires the workman regularly to check the goods, not only extravagant manpower, and checks inefficiency. And ABC turnover box classification rule can realize real-time quick inventory through RFID label on the turnover box, and inventory efficiency improves.
The workman selects the classification district near the working area and classifies, can reduce subsequent link of selecting, can directly transport three turnover case to the equipment district by intelligent floor truck, according to the order information on the display screen, directly assembles into a rowing machine.
As shown in fig. 3, the present embodiment further provides a product supply chain optimization system, which includes:
and the unloading and warehousing module is used for scanning the goods to obtain the goods information and confirming that the goods receiving is finished when the goods information is correct.
And the sorting and classifying module is used for determining the types of the goods according to the goods information, selecting the types of the turnover boxes corresponding to the types of the goods and acquiring the information of the turnover boxes.
Wherein, the turnover case kind is provided with two at least kinds, and the goods kind of storage is different in different kinds of turnover case, and the goods of storage can assemble into a product in two at least kinds of turnover case.
The turnover box is provided with a label, and the information of the turnover box is acquired by scanning the label of the turnover box.
And the shelving storage module is used for acquiring the information stored to the goods position by the turnover box after the goods are put into the turnover box.
After the goods are put into the turnover box, the goods shelf storage module acquires the information of the vacant goods positions of the goods shelves, and the vacant goods positions are distributed for the turnover box according to the information of the vacant goods positions.
The goods storage module is used for storing goods and information of the turnover box, and the information of the turnover box and the distributed spare goods position information are generated into transfer information after the goods are placed into the turnover box, the transfer information is sent to the intelligent carrying trolley, and the turnover box is carried to the spare goods position through the intelligent carrying trolley.
The intelligent carrying trolley is used for receiving the transfer information, scanning the labels of the turnover boxes, acquiring the information of the turnover boxes, and carrying the turnover boxes when the information of the turnover boxes is consistent with the information of the turnover boxes in the transfer information; the intelligent carrying trolley is used for identifying the vacant goods position information, and carrying the turnover box to the vacant goods position when the vacant goods position information is consistent with the vacant goods position information in the transfer information.
And the front processing and ex-warehouse module is used for receiving the product orders, obtaining the turnover boxes of corresponding types and quantities according to the product orders to generate assembly information, sending the assembly information to the carrying trolley, and carrying the turnover boxes to the assembly and packaging area by the carrying trolley according to the assembly information.
The front processing and ex-warehouse module is also used for acquiring the information of the turnover box for taking out the goods so as to recycle the turnover box.
Since a certain number of turnover boxes need to be used in this embodiment, the turnover boxes need to be periodically checked for maintenance and replacement. The method comprises the following specific steps:
firstly, the number of turnover boxes in the system is derived, then the number of turnover boxes in a turnover box temporary storage area and a turnover box storage area and the number of turnover boxes on a shelf are checked, and the derived number and the checked number are compared. If the quantity is matched, filling a turnover box inventory confirmation list, and importing the result into the system; and if the quantity is not matched, filling in a turnover box inventory difference list, applying for replacement and importing the result into the system. Whether the appearance of looking over the turnover box has the damage is paid attention to when looking over the temporary storage area, the storage area and the turnover box on the goods shelf, if there is the damage then apply for maintenance or scrap, if there is not the damage then continue to check.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (10)
1. A method of product supply chain optimization, the method comprising:
unloading and warehousing, namely, receiving goods of a plurality of suppliers, scanning the goods to obtain goods information, and confirming that the goods receiving is finished when the goods information is correct;
a sorting and classifying step, namely determining the types of goods, selecting the types of turnover boxes corresponding to the types of the goods, and putting the goods into the turnover boxes to obtain information of the turnover boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product;
a shelving storage step, in which the turnover boxes are stored on goods places;
the method comprises a pre-processing and ex-warehouse step, wherein a product order is received, transfer boxes of corresponding types and numbers are obtained according to the product order, the transfer boxes of corresponding types and numbers are taken out, goods of the transfer boxes are taken out and assembled into products and then are ex-warehouse, and information of the transfer boxes with the taken goods is obtained.
2. The product supply chain optimization method according to claim 1, wherein the totes have labels, and the information of the totes is obtained by scanning the labels of the totes.
3. The product supply chain optimization method according to claim 2, wherein the container information is obtained after the goods are put into the container, the shelf empty space information is obtained, and the empty space is allocated to the container according to the empty space information.
4. The product supply chain optimization method according to claim 3, wherein the information of the turnover box is acquired after the goods are placed in the turnover box, the information of the turnover box and the allocated empty goods space information are used for generating transfer information, the transfer information is sent to an intelligent carrying trolley, and the turnover box is carried to the empty goods space through the intelligent carrying trolley.
5. The product supply chain optimization method according to claim 4, wherein the intelligent carrier cart receives the transfer information, scans the label of the container to obtain the information of the container, and carries the container when the information of the container is consistent with the information of the container in the transfer information; the intelligent carrying trolley identifies the vacant cargo space information, and when the vacant cargo space information is consistent with the vacant cargo space information in the transfer information, the turnover box is carried to the vacant cargo space.
6. A product supply chain optimization system, the system comprising:
the unloading and warehousing module is used for scanning the goods to obtain goods information and confirming that the goods receiving is finished when the goods information is correct;
the sorting and classifying module is used for determining the types of the goods according to the goods information, selecting the types of the transfer boxes corresponding to the types of the goods and acquiring information of the transfer boxes; the types of the turnover boxes are at least two, the types of the goods stored in the different types of turnover boxes are different, and the goods stored in the at least two types of turnover boxes can be assembled into a product;
the shelving storage module is used for obtaining information stored to a goods position by the turnover box after goods are placed in the goods position;
and the front processing and ex-warehouse module is used for receiving the product orders, obtaining the turnover boxes of corresponding types and quantities according to the product orders and acquiring the information of the turnover boxes for taking out the goods.
7. The product supply chain optimization system of claim 6, wherein the totes have labels, and the information for the totes is obtained by scanning the labels of the totes.
8. The product supply chain optimization system of claim 7, wherein the container information is obtained after the goods are placed in the container, and the on-shelf storage module is configured to obtain information on free positions of shelves and allocate the free positions to the container according to the information on the free positions.
9. The product supply chain optimization method according to claim 8, wherein the racking storage module is configured to obtain information of the turnover box after the goods are placed in the turnover box, generate the information of the turnover box and the allocated empty goods position information into transportation information, send the transportation information to an intelligent carrying trolley, and carry the turnover box to the empty goods position through the intelligent carrying trolley.
10. The product supply chain optimization method according to claim 9, wherein the intelligent carrier cart is configured to receive the transportation information, scan a label of the container, obtain information about the container, and transport the container when the information about the container is consistent with the information about the container in the transportation information; the intelligent carrying trolley is used for identifying the vacant goods position information, and when the vacant goods position information is consistent with the vacant goods position information in the transfer information, the turnover box is carried to the vacant goods position.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116534606A (en) * | 2023-04-25 | 2023-08-04 | 中国铁建电气化局集团有限公司 | Transportation control platform, method, equipment and storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116534606A (en) * | 2023-04-25 | 2023-08-04 | 中国铁建电气化局集团有限公司 | Transportation control platform, method, equipment and storage medium |
| CN116534606B (en) * | 2023-04-25 | 2023-12-05 | 中国铁建电气化局集团有限公司 | Transportation control platform, method, equipment and storage medium |
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