CN112150085A - Intelligent warehouse - Google Patents
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Abstract
The invention discloses an intelligent warehouse, which is characterized in that a handheld terminal is arranged to match a single number of a warehouse-in material with a warehouse-in goods position and bind the warehouse-in material and a code disc where the warehouse-in material is located, so that the functions of system registration and intelligent material tracking are realized, the confusion and error of the material in the circulation process are avoided, a scheduling device solves the problem of complexity caused by manual route planning and excessive routes, an AGV trolley group conveys the material to a specified goods position, the problems that a specially-assigned person is required for tracking the warehouse-in and warehouse-out and manual goods receiving and dispatching are required are solved, meanwhile, the material warehouse-in waiting time is reduced, the working efficiency is improved, and the labor cost is reduced.
Description
Technical Field
The invention belongs to the field of warehouse material management, and particularly relates to an intelligent warehouse.
Background
At present, warehouse logistics are self-built or leased storehouses, sites, stocks, safekeeping, loading, unloading, carrying and goods delivery. The traditional warehouse definition is given from the perspective of material storage, and modern warehouse is not warehouse and warehouse management in the traditional sense, but in the background of integrating economic globalization and supply chain, and is the warehouse in the modern logistics system. At present, a storage management system of a modern enterprise or factory generally performs storage management in an ERP (enterprise resource planning) storage management system or manual note mode, when materials are stored in a warehouse, manual unloading code discs and manual forklift transportation are needed, meanwhile, the limitation of multiple varieties is caused, different areas need to be distinguished, the storage requirement is high, special-person full-time management is needed, the mode is traditional, meanwhile, material receiving lists need to be made, the on-site list counting and warehouse management billing are needed, the operation is very complicated, mistakes are easy to make, and high labor cost is consumed.
Disclosure of Invention
In order to overcome the defects, the invention provides an intelligent warehouse, which solves the problems that a specially-assigned person is required to track when entering or leaving the warehouse and manual accounting is required for receiving and dispatching goods, and simultaneously avoids the problems of material errors and account errors when entering or leaving the warehouse, thereby not only improving the working efficiency, but also reducing the labor cost.
In order to solve the problems, the invention is realized according to the following technical scheme:
the intelligent warehouse is provided with: the handheld terminal is used for inputting the single number of the warehousing material and matching the warehousing goods position according to the single number of the warehousing material, and the handheld terminal is also used for carrying out information binding on the material information of the warehousing material and the bar code of the code disc to form binding information in one-to-one correspondence.
The dispatching device generates a warehousing shift instruction according to the binding information and the warehousing goods position;
and the AGV trolley group acquires and executes the warehousing shift instruction, conveys the warehousing materials to the warehousing goods position, feeds a conveying arrival instruction back to the scheduling device, and sends an inventory updating instruction to the comprehensive warehouse management device under the scheduling device.
Further, the intelligent warehouse is further provided with:
the comprehensive warehouse management device is used for receiving the single number of the warehouse-out material, matching the warehouse-out material according to the single number and generating a warehouse-out instruction according to the single number;
the dispatching device generates a delivery shifting instruction according to the delivery instruction, the AGV trolley group acquires and executes the delivery shifting instruction, and the delivery material is conveyed to a picking area corresponding to the delivery instruction;
and the ERP management device is used for carrying out data transmission with the handheld terminal and the comprehensive warehouse management device and carrying out order management on the warehouse-in materials and the warehouse-out materials.
Further, the warehouse-out material comprises a backflow material, the integrated warehouse management device is further used for generating a backflow instruction for the backflow material, the scheduling device acquires the optimal path according to the backflow instruction and the picking area and generates a backflow shifting instruction, the AGV trolley group acquires and executes the backflow shifting instruction, and the backflow material is conveyed to a designated area corresponding to the backflow shifting instruction;
the ERP management device is also used for carrying out order management on the reflow materials.
Furthermore, intelligent warehouse still is provided with the shield door, the shield door will a plurality of storage area is separated to intelligent warehouse, works as AGV dolly group is close to during the shield door, the shield door is automatic to be opened, a plurality of communicate each other between the storage area.
Furthermore, the intelligent warehouse also comprises a plurality of stations so as to form a plurality of warehousing goods positions and a plurality of sorting areas for the ex-warehouse materials.
Furthermore, a wireless sensing device is arranged on the station and used for sensing the increase and decrease of the quantity of the materials placed on the station and feeding back a sensing result to the comprehensive bin management device.
Further, intelligent warehouse is provided with the transmission band, the material warp of putting in storage the transmission band delivers to AGV dolly group, be provided with two scanning head modules on the transmission band, two scanning head modules are used for verifying the bar code.
Further, the double-scanning-head module and the ERP management device carry out data transmission, the handheld terminal transmits the binding information to the ERP management device, and the double-scanning head scans and verifies the bar code according to the binding information.
Further, the ERP management device comprises a warehousing unit, a warehousing unit and a reflow unit;
the warehousing unit is used for recording material information of the warehousing materials and generating a warehousing list;
the ex-warehouse unit is used for recording the material information of the ex-warehouse material and the corresponding batch and generating an ex-warehouse list;
the reflow unit is used for recording material information of the reflow material and generating a reflow list.
Further, the material information includes the number, specification, and model of the material.
Compared with the prior art, the invention has the beneficial effects that:
the invention discloses an intelligent warehouse, which is characterized in that a handheld terminal is arranged to match a single number of a warehouse-in material with a warehouse-in goods position and bind the warehouse-in material and a code disc where the warehouse-in material is located, so that the functions of system registration and intelligent material tracking are realized, the confusion and error of the material in the circulation process are avoided, a scheduling device solves the problem of complexity caused by manual route planning and excessive routes, an AGV trolley group conveys the material to a specified goods position, the problems that a specially-assigned person is required for tracking when the material goes out of the warehouse and the goods are manually booked are solved, meanwhile, the material warehouse-in waiting time is reduced, the working efficiency is improved, and the labor cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent warehouse according to an embodiment of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
As shown in fig. 1, the present embodiment discloses an intelligent warehouse, which includes a handheld terminal 1, a scheduling device 2, and an AGV cart group 3;
specifically, in the embodiment, a hand-held terminal 1 inputs a single number of a warehousing material for receiving, the warehousing material is matched with warehousing goods positions according to the rest goods positions in a warehouse, meanwhile, the warehousing material is placed on a code disc, warehouse management personnel scan a bar code on the code disc through the hand-held terminal 1 and input material information on the code disc for binding to form binding information of the warehousing material and the code disc in one-to-one correspondence, a dispatching device 2 generates a warehousing shift instruction according to the generated binding information and the warehousing goods positions and sends the warehousing shift instruction to an AGV trolley group 3, the AGV trolley group 3 executes the warehousing shift instruction, the corresponding warehousing material is conveyed to the warehousing goods positions generated by the hand-held terminal 1, after the warehousing goods positions are reached, the AGV trolley group 3 feeds back a conveying arrival instruction to the dispatching device 2, and the dispatching device 2 sends a stock updating instruction to a comprehensive warehouse management device 4, through setting up like this, be convenient for manage the material, avoid going out the warehouse entry material and make mistakes, solved the warehouse entry and need special messenger to track, the manual problem of keeping accounts of receiving and dispatching goods, reduce material warehouse entry latency simultaneously, not only improved work efficiency, still reduced the human cost.
Specifically, intelligent warehouse still is provided with:
the comprehensive warehouse management device 4 is used for receiving the single number of the warehouse-out material, and the comprehensive warehouse management device 4 matches the warehouse-out material according to the single number and generates a warehouse-out instruction according to the single number;
the dispatching device 2 generates a delivery shifting instruction according to the delivery instruction, the AGV trolley group 3 acquires and executes the delivery shifting instruction, and delivers delivery materials to a picking area corresponding to the delivery instruction; the ERP management device 5 is used for carrying out data transmission with the handheld terminal 1 and the comprehensive warehouse management device 4 and carrying out order management on warehouse-in materials and warehouse-out materials.
Through the arrangement, after a warehouse manager inputs a single number of a material to be delivered, the comprehensive warehouse management device 4 receives the single number of the material to be delivered, the material to be delivered is matched according to the single number, a delivery instruction is generated according to the single number, the material to be delivered is directly delivered out of the warehouse under the condition that the material is required to be delivered out of the warehouse completely, the sorting is not needed, the workload of manual operation is reduced, the maximum operation of delivery efficiency is realized, the pressure of goods occupying a goods position due to the sorting is reduced, the AGV trolley group 3 acquires and executes the delivery instruction, the material to be delivered out of the warehouse is conveyed to a sorting area corresponding to the delivery instruction, the ERP management device 5 performs order management on the material to be delivered into the warehouse and the material to be delivered out of the warehouse, the systematic management on the warehousing and delivery is facilitated, and the number of the material to be delivered out of the warehouse is prevented from exceeding.
Specifically, the ex-warehouse material comprises a backflow material, the comprehensive warehouse management device 4 is further used for generating a backflow instruction for the backflow material, the scheduling device 2 acquires an optimal path according to the backflow instruction and the sorting area and generates a backflow shift instruction, the AGV trolley group 3 acquires and executes the backflow shift instruction, and the backflow material is conveyed to a designated area corresponding to the backflow shift instruction; the ERP management device 5 is also used for order management of the reflow material.
Through the arrangement, when the materials are not completely delivered out of the warehouse and backflow materials exist, the materials delivered out of the warehouse are selected, backflow of the materials which do not need to be delivered out of the warehouse is avoided, the integrated warehouse management device 4 generates backflow instructions for the backflow materials, the scheduling device 2 obtains an optimal path according to the backflow instructions and the selection area and simultaneously generates backflow shift instructions, the AGV trolley group 3 obtains and executes the backflow shift instructions and conveys the backflow materials to the designated area corresponding to the backflow shift instructions, and meanwhile, the ERP management device 5 performs data transmission with the handheld terminal 1 and the integrated warehouse management device 4 to complete order management of the backflow materials.
Specifically, intelligent warehouse still is provided with the shield door, and the shield door separates intelligent warehouse a plurality of storage area, and when AGV dolly group 3 was close to the shield door, the shield door was automatic to be opened, with intercommunication each other between a plurality of storage area.
Through setting up like this, the shielding door connects into an intelligent warehouse with the storage area of difference, is provided with the inductor of response AGV dolly on every shielding door, and when the AGV dolly reached the scope that can sense the shielding door predetermineeing apart from the device, the shielding door was automatic to be opened, communicates each other between the storage area of a plurality of.
Specifically, the intelligent warehouse also comprises a plurality of stations so as to form a plurality of warehousing goods positions and a plurality of sorting areas for the materials out of the warehouse.
Through setting up like this, can the optimal design warehouse entry goods position and reduce and choose the district redundancy of choosing, can also reduce the goods and occupy the pressure of goods position because of selecting, alleviate AGV dolly group 3's pressure of leaving warehouse, the district of selecting of many caches can realize that whole support and selecting are automatic separately to be deposited, after AGV dolly group 3 received the instruction that scheduling device issued, judge the priority degree of current work and carry the handling operation, optimize AGV dolly group 3 handling operation frequency and AGV dolly group 3's the quantity of devoting, improve AGV dolly group 3's operating efficiency, reduce the input cost.
Specifically, be provided with wireless induction system on the station for the quantity increase and decrease of the material of response placing on the station, and feed back the response result to synthesize storehouse management device 4.
Through setting up like this, when the material quantity on the station increases or reduces, induction system senses the increase or the reduction of material, feeds back the response result to synthesizing storehouse management device 4, realizes the automatic clear of goods position information, alleviates manual operation work load, realizes the maximize operation of efficiency of leaving warehouse.
Specifically, the intelligent warehouse is provided with a conveying belt, warehouse-in materials are conveyed to the AGV trolley group 3 through the conveying belt, the conveying belt is provided with a double scanning head module 6, and the double scanning head module 6 is used for verifying bar codes.
Through setting up like this, the transmission band is accomplished and is carried the goods, realize the operation of putting in storage, realize putting in storage 0 and wait for, than traditional mode of putting in storage, great manpower has been saved, artifical fork truck's live time has been released simultaneously, this transmission band design storage is as many as 24 holds in the palm the goods simultaneously, adopt the task number mode of head and the tail scanning definite bar code, prevent information loss and material mistake, the goods storage bit redundancy of simultaneous optimal design transmission band acceptance department, reduce AGV dolly put in storage and carry the number of commissions of frequency and AGV dolly, realize the overall process of finally putting in storage and trail.
Specifically, the double-scanning-head module 6 and the ERP management device 5 transmit data, the handheld terminal 1 transmits binding information to the ERP management device 5, and the double scanning heads scan and verify bar codes according to the binding information.
Through the arrangement, the binding information uploaded by the handheld terminal 1 is stored in the ERP management device 5, the double scanning heads scan the bar codes on the code disc and then carry out data transmission with the ERP management device 5, verification and check are carried out according to the binding information stored in the ERP management device 5, and the probability of errors of warehousing materials is reduced.
Specifically, the ERP management device 5 includes a warehousing unit 51, a warehousing unit 52, and a reflow unit 53;
the warehousing unit 51 is used for recording material information of warehoused materials and generating a warehousing list;
the ex-warehouse unit 52 is used for recording the material information of the ex-warehouse material and the corresponding batch, and generating an ex-warehouse list;
the reflow unit 53 is used to record material information of the reflow material and generate a reflow list.
Specifically, the material information includes the number, specification, and model of the material.
Through the arrangement, the ERP management device 5 is provided with the warehousing unit 51, the ex-warehouse unit 52 and the backflow unit 53, and is used for recording increase and decrease of warehousing materials, ex-warehouse materials and backflow materials, and generating corresponding detail reports at the same time, so that systematic management of the materials is facilitated, the warehousing and ex-warehouse operation flow is completely recorded, information resources are completely shared, and all warehousing information can be seen in one system.
Those of skill would appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-viewable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes several pieces of information for enabling a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: various media capable of storing program codes, such as a U disk, a removable hard disk, a ROM, a RAM, a magnetic disk, or an optical disk.
While the preferred embodiments of the present invention have been illustrated and described in detail, it should be understood that modifications and variations can be effected by one skilled in the art in light of the above teachings without undue experimentation. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning or limited experiments based on the present invention concept should be within the scope of protection defined by the claims.
Claims (10)
1. An intelligent warehouse, its characterized in that, intelligent warehouse is provided with:
the handheld terminal is used for inputting the single number of the warehousing material and matching the warehousing goods position according to the single number of the warehousing material, and is also used for carrying out information binding on the material information of the warehousing material and the bar code of the code disc to form binding information in one-to-one correspondence;
the dispatching device generates a warehousing shift instruction according to the binding information and the warehousing goods position;
and the AGV trolley group acquires and executes the warehousing shift instruction, conveys the warehousing materials to the warehousing goods position, feeds a conveying arrival instruction back to the scheduling device, and sends an inventory updating instruction to the comprehensive warehouse management device under the scheduling device.
2. An intelligent warehouse as claimed in claim 1, wherein the intelligent warehouse is further provided with:
the comprehensive warehouse management device is used for receiving the single number of the warehouse-out material, matching the warehouse-out material according to the single number and generating a warehouse-out instruction according to the single number;
the dispatching device generates a delivery shifting instruction according to the delivery instruction, the AGV trolley group acquires and executes the delivery shifting instruction, and the delivery material is conveyed to a picking area corresponding to the delivery instruction;
and the ERP management device is used for carrying out data transmission with the handheld terminal and the comprehensive warehouse management device and carrying out order management on the warehouse-in materials and the warehouse-out materials.
3. Intelligent warehouse according to claim 2,
the warehouse-out material comprises a backflow material, the comprehensive warehouse management device is further used for generating a backflow instruction for the backflow material, the scheduling device acquires the optimal path according to the backflow instruction and the picking area and generates a backflow shifting instruction, the AGV trolley group acquires and executes the backflow shifting instruction and conveys the backflow material to a designated area corresponding to the backflow shifting instruction;
the ERP management device is also used for carrying out order management on the reflow materials.
4. The intelligent warehouse according to claim 1, wherein the intelligent warehouse is further provided with a shielding door, the shielding door divides the intelligent warehouse into a plurality of storage areas, when the AGV trolley group is close to the shielding door, the shielding door is automatically opened, and the plurality of storage areas are communicated with each other.
5. The intelligent warehouse of claim 1, further comprising a plurality of work stations to form a plurality of said warehousing bays, and a plurality of said picking areas for said ex-warehouse materials.
6. The intelligent warehouse according to claim 5, wherein the stations are provided with wireless sensing devices for sensing the increase and decrease of the quantity of the materials placed on the stations and feeding back the sensing results to the comprehensive warehouse management device.
7. The intelligent warehouse of claim 1, wherein the intelligent warehouse is provided with a conveyor belt, the warehousing materials are conveyed to the AGV trolley group through the conveyor belt, and the conveyor belt is provided with double scanning head modules, and the double scanning head modules are used for verifying the bar codes.
8. The intelligent warehouse of claim 7, wherein the double scanning head module and the ERP management device perform data transmission, the handheld terminal transmits the binding information to the ERP management device, and the double scanning head scans and verifies the bar code according to the binding information.
9. The intelligent warehouse according to claim 3, wherein the ERP management device comprises a warehousing unit, a delivery unit and a reflow unit;
the warehousing unit is used for recording material information of the warehousing materials and generating a warehousing list;
the ex-warehouse unit is used for recording the material information of the ex-warehouse material and the corresponding batch and generating an ex-warehouse list;
the reflow unit is used for recording material information of the reflow material and generating a reflow list.
10. Intelligent warehouse according to claim 9,
the material information includes the number, specification, and model of the material.
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|---|---|---|---|---|
| CN117657661A (en) * | 2024-01-29 | 2024-03-08 | 蒙娜丽莎集团股份有限公司 | Coding association system, association method and control system based on ceramic input and output warehouse-in |
| CN117657661B (en) * | 2024-01-29 | 2024-05-17 | 蒙娜丽莎集团股份有限公司 | Coding association system, association method and control system based on ceramic input and output warehouse-in |
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