CN104843486A - SMT material conveying method and system - Google Patents
SMT material conveying method and system Download PDFInfo
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- CN104843486A CN104843486A CN201510171873.3A CN201510171873A CN104843486A CN 104843486 A CN104843486 A CN 104843486A CN 201510171873 A CN201510171873 A CN 201510171873A CN 104843486 A CN104843486 A CN 104843486A
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Abstract
The invention discloses an SMT material conveying method and system. The SMT material conveying method includes the steps of identity marking of materials, automatic warehousing and delivery in an intelligent warehouse, task distribution outside the warehouse, automatic conveying to a production line for use and re-identification warehousing of tailing. The SMT material conveying system comprises an automatic supplying machine, an automatic printing and labeling machine, the intelligent warehouse, an automatic printing and labeling module, a material conveying belt, an automatic feeding cart and automatic measurement and counting equipment, wherein the automatic supplying machine, the automatic printing and labeling machine, the intelligent warehouse and the automatic printing and labeling module are sequentially and linearly distributed, and the intelligent warehouse and the automatic printing and labeling module are connected through the material conveying belt. The SMT material conveying method and system can largely reduce labor, and are high in automation degree. The efficiency of storing, taking and conveying materials to the production line is high. The material management accuracy is high. The production cost is largely reduced. The production efficiency is improved.
Description
Technical field
The present invention relates to a kind of material conveying method and delivery system of electronic product, especially relate to a kind of carrying method and delivery system of SMT material.
Background technology
In production enterprise, handling of goods and materials is a ring indispensable in whole business administration.Can the electron trade that particularly material use amount is large, material variety is many, such as SMT production industry, obtain required material rapidly and accurately, directly has influence on production efficiency and the productive costs of enterprise.Access and the efficiency being transported to manufacturing line of material, directly concern the benefit of production.The at present SMT material access of some production units and haul still main based on manual operation, the human resources of this pattern at substantial, efficiency is lower, and the accuracy and efficiency of material logistics is not enough, causes the increasing of productive costs.
Summary of the invention
The technical matters that the present invention mainly solves is to provide a kind of SMT material conveying method and delivery system, this SMT material conveying method and delivery system can reduce the use of manpower in a large number, degree of automation is high, the access of material is high with the efficiency being transported to manufacturing line, the accuracy of material logistics is high, greatly can reduce productive costs, enhance productivity.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of SMT material conveying method, it comprises the following steps:
(1) the SMT material batch being wound into plate-like is placed on the feeding platform of feeder apparatus, SMT material is transferred on the bench board of material label printing device by the material fetching mechanism of feeder apparatus, the scanner unit of material label printing device scans SMT material and scanning result is passed to the print processing module of material label printing device, the identity classification information of print processing module to SMT material of material label printing device carries out printing label after analysis judges, the identity classification information of the SMT material that the information being representative on this label scans, the label printed is attached on SMT material by the mechanism that labels of material label printing device,
(2) the SMT material posting identity classification information label is transferred to the pan feeding window place of intelligent repository through material transfer mechanism, the induction installation at the pan feeding window place of intelligent repository senses SMT material automatically, and this SMT material leaves in the vacant position in storehouse in intelligent repository by manipulator in intelligent repository automatically;
(3) when the outbound of needs feeding, the control system of intelligent repository calculates material taking sequence and feeding path automatically according to production materials demand, and controlling that manipulator performs feeding operation, the SMT material in position in storehouse takes out and be transported in the material transfer belt of intelligent repository by manipulator, this SMT material is sent to the discharge outlet of intelligent repository by material transfer belt;
(4) the SMT material of the discharge outlet of intelligent repository is continued to be sent in the printing label label apparatus outside intelligent repository by material transfer belt, printing label label apparatus knows application target and the whereabouts requirement of SMT material by material requirement management software system, printing label label apparatus is attached on described SMT material according to the application target of SMT material and whereabouts Print Label and by this label, and this label comprises the whereabouts information of SMT material;
(5) the SMT material posting material whereabouts information labels is continued to be sent on automatic feeding dolly by material transfer belt, automatic feeding dolly reads the label comprising material whereabouts information on SMT material, requires described SMT material to be transported to the place, position in the workshop specified by this label according to the application target of material and whereabouts;
(6) the SMT material loading sent here by automatic feeding dolly of the staff of workshop uses, and is delivered in auto-measuring counting equipment by remaining tailing after uses and carry out statistics identification;
(7) auto-measuring counting equipment measures tailing, judge that whether the material in tailing is consistent with the material identity label information on charging tray, auto-measuring counting equipment starts counting action and measuring value and quantity information is sent to chopping machine Print Label, and this label is attached on charging tray by operating personal;
(8) tailing non-defective unit charging tray is transferred on the feeding platform of the feeder apparatus in step (1) by operating personal, and feeder apparatus performs the action of step (1), and continues through step (2) and enter in intelligent repository stand-by by tailing non-defective unit charging tray.
In a preferred embodiment of the present invention, described in step (1), the scanner unit of material label printing device is CCD camera.
The present invention also provides a kind of SMT material-transporting system, it comprises automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, material transfer belt, automatic feeding dolly and auto-measuring counting equipment, described automatic feeder, automatic printing labelling machine, intelligent repository and automatic printing labeling module linear arrangement successively, be connected by described material transfer belt between described intelligent repository with automatic printing labeling module.
In a preferred embodiment of the present invention, described automatic feeder comprises feed mechanism, described automatic printing labelling machine comprises scanner unit, label printing device and label sticking machine, and described feed mechanism, scanner unit, label printing device and label sticking machine work successively.
In a preferred embodiment of the present invention, described scanner unit is CCD camera.
In a preferred embodiment of the present invention, described intelligent repository comprises feeding mouth and discharging opening, and described feeding mouth and discharging opening lay respectively at the two ends of described intelligent repository, is provided with the manipulator and material storage bin that capture material in described intelligent repository.
In a preferred embodiment of the present invention, the described feeding mouth place of described intelligent repository is provided with the induction installation of induction material existence.
In a preferred embodiment of the present invention, also comprise handling of goods and materials software system, described automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, automatic feeding dolly and auto-measuring counting equipment all carry out signal by internet with described handling of goods and materials software system and are connected.
In a preferred embodiment of the present invention, described automatic printing labeling module is connected by described material transfer belt with between automatic feeding dolly.
The invention has the beneficial effects as follows: SMT material conveying method of the present invention and delivery system are by the use of a series of automation equipment, the use of manpower can be reduced in a large number, degree of automation is high, the access of material is high with the efficiency being transported to manufacturing line, the accuracy of material logistics is high, greatly can reduce productive costs, enhance productivity.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the system architecture schematic diagram of SMT material-transporting system of the present invention.
In accompanying drawing, the mark of each parts is as follows: 1, automatic feeder, and 2, intelligent repository, 3, material transfer belt, 4, automatic printing labeling module, 5, automatic feeding dolly, 6, handling of goods and materials software system, 7, manufacturing line, 8, auto-measuring counting equipment, 9, automatic printing labelling machine.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
The embodiment of the present invention comprises:
A kind of SMT material conveying method, it comprises the following steps:
(1) the SMT material batch being wound into plate-like is placed on the feeding platform of feeder apparatus, SMT material is transferred on the bench board of material label printing device by the material fetching mechanism of feeder apparatus, the scanner unit of material label printing device scans SMT material and scanning result is passed to the print processing module of material label printing device, the identity classification information of print processing module to SMT material of material label printing device carries out printing label after analysis judges, the identity classification information of the SMT material that the information being representative on this label scans, the label printed is attached on SMT material by the mechanism that labels of material label printing device,
(2) the SMT material posting identity classification information label is transferred to the pan feeding window place of intelligent repository through material transfer mechanism, the induction installation at the pan feeding window place of intelligent repository senses SMT material automatically, and manipulator induction result passed in intelligent repository, this SMT material leaves in the vacant position in storehouse in intelligent repository by manipulator automatically;
(3) when the outbound of needs feeding, the control system of intelligent repository calculates material taking sequence and feeding path automatically according to production materials demand, and controlling that manipulator performs feeding operation, the SMT material in position in storehouse takes out and be transported in the material transfer belt of intelligent repository by manipulator, this SMT material is sent to the discharge outlet of intelligent repository by material transfer belt;
(4) the SMT material of the discharge outlet of intelligent repository is continued to be sent in the printing label label apparatus outside intelligent repository by material transfer belt, printing label label apparatus knows application target and the whereabouts requirement of SMT material by material requirement management software system, printing label label apparatus is attached on described SMT material according to the application target of SMT material and whereabouts Print Label and by this label, and this label comprises the whereabouts information of SMT material;
(5) the SMT material posting material whereabouts information labels is continued to be sent on automatic feeding dolly by material transfer belt, automatic feeding dolly reads the label comprising material whereabouts information on SMT material, requires described SMT material to be transported to the place, position in the workshop specified by this label according to the application target of material and whereabouts;
(6) the SMT material loading sent here by automatic feeding dolly of the staff of workshop uses, and is delivered in auto-measuring counting equipment by remaining tailing after uses and carry out statistics identification;
(7) auto-measuring counting equipment measures tailing, judge that whether the material in tailing is consistent with the material identity label information on charging tray, auto-measuring counting equipment starts counting action and measuring value and quantity information is sent to chopping machine Print Label, and this label is attached on charging tray by operating personal;
(8) tailing non-defective unit charging tray is transferred on the feeding platform of the feeder apparatus in step (1) by operating personal, and feeder apparatus performs the action of step (1), and continues through step (2) and enter in intelligent repository stand-by by tailing non-defective unit charging tray.
Preferably, described in step (1), the scanner unit of material label printing device is CCD camera, and CCD camera photographs the information of SMT material and is delivered to the internal control system of material label printing device, and material label printing device prints label.
The embodiment of the present invention also comprises: a kind of SMT material-transporting system, refer to Fig. 1, it comprises automatic feeder 1, automatic printing labelling machine 9, intelligent repository 2, automatic printing labeling module 4, material transfer belt 3, automatic feeding dolly 5 and auto-measuring counting equipment 8, described automatic feeder 1, automatic printing labelling machine 9, intelligent repository 2 and automatic printing labeling module 4 linear arrangement successively, be connected by described material transfer belt 3 between described intelligent repository 2 with automatic printing labeling module 4.
Preferably, described automatic feeder 1 comprises feed mechanism, and described automatic printing labelling machine 9 comprises scanner unit, label printing device and label sticking machine, and described feed mechanism, scanner unit, label printing device and label sticking machine work successively.
Preferably, described scanner unit is CCD camera.
Preferably, described intelligent repository 2 comprises feeding mouth and discharging opening, and described feeding mouth and discharging opening lay respectively at the two ends of described intelligent repository, is provided with the manipulator and material storage bin that capture material in described intelligent repository.
Preferably, the described feeding mouth place of described intelligent repository 2 is provided with the induction installation that induction material exists.
Preferably, also comprise handling of goods and materials software system 6, described automatic feeder 1, automatic printing labelling machine 9, intelligent repository 2, automatic printing labeling module 4, automatic feeding dolly 5 and auto-measuring counting equipment 8 all carry out signal by internet with described handling of goods and materials software system 6 and are connected.
Preferably, described automatic printing labeling module 4 is connected by described material transfer belt 3 with between automatic feeding dolly 5.
SMT material disc is placed on the feed mechanism of automatic feeder 1 by operating personal, SMT material disc is transplanted on label printing device and label sticking machine place by feed mechanism, scanner unit scans SMT material disc and scanning result is passed to the print processing module of label printing device, the identity classification information of print processing module to SMT material of label printing device carries out printing label after analysis judges, the identity classification information of the SMT material that the information being representative on this label scans, the label printed is attached on SMT material disc by label sticking machine.
The SMT material disc posting identity label is transplanted on the feeding mouth place of intelligent repository 2 by material transfer mechanism or operating personal, information can occur to the manipulator in intelligent repository 2 after the induction installation at the feeding mouth place of intelligent repository 2 senses supplied materials, this SMT supplies inventory is placed in the vacant position in storehouse in intelligent repository 2 by manipulator automatically.
When the outbound of needs feeding, the production materials demand that the control system of intelligent repository 2 sends according to handling of goods and materials software system 6 calculates material taking sequence and feeding path automatically, and controlling that manipulator performs feeding operation, the SMT material disc in position in storehouse takes out and be transported to the material transfer belt 3 of intelligent repository 2 by manipulator, this SMT material disc is sent to automatic printing labeling module 4 place outside intelligent repository 2 by material transfer belt 3.
Automatic printing labeling module 4 knows application target and the whereabouts requirement of SMT material by handling of goods and materials software system 6, and automatic printing labeling module 4 is according to the application target of SMT material and whereabouts Print Label and be attached on described SMT material disc by this label.
The SMT material disc posting material whereabouts information labels is continued to be sent on automatic feeding dolly 5 by material transfer belt 3, automatic feeding dolly 5 reads the label comprising material whereabouts information on SMT material disc, requires the manufacturing line 7 be transported to by described SMT material specified by this label according to the application target of material and whereabouts.
The SMT material disc that automatic feeding dolly 5 is sent here by the staff of manufacturing line 7 is reached the standard grade use, and is delivered in auto-measuring counting equipment 8 by remaining tailing after use and carry out statistics identification; Auto-measuring counting equipment 8 pairs of tailings measure, judge that whether material in tailing is non-defective unit and product category and the non-defective unit added up in tailing and defective products quantity, non-defective unit in tailing to be retained on charging tray and to print the label comprising non-defective unit quantity by operating personal, is attached on charging tray by this label.
Tailing non-defective unit charging tray is transferred on the feed mechanism of automatic feeder 1 by operating personal, carries out material loading and identity label and prints, and is entered by tailing non-defective unit charging tray and treat to continue to use next time in intelligent repository 2.
By the use of the very high equipment of these degree of automation above-mentioned, automatically can complete warehouse-in, the outbound of SMT material, be transported to that manufacturing line uses, tailing reenters storehouse action, the use of manpower can be reduced in a large number, improve the access of material and be transported to the efficiency of manufacturing line, avoid the inefficiency problem of manually checking, record, search and transporting material, the accuracy of material logistics is high, greatly can reduce productive costs, enhance productivity.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (9)
1. a SMT material conveying method, is characterized in that, comprises the following steps:
(1) the SMT material batch being wound into plate-like is placed on the feeding platform of feeder apparatus, SMT material is transferred on the bench board of material label printing device by the material fetching mechanism of feeder apparatus, the scanner unit of material label printing device scans SMT material and scanning result is passed to the print processing module of material label printing device, the identity classification information of print processing module to SMT material of material label printing device carries out printing label after analysis judges, the identity classification information of the SMT material that the information being representative on this label scans, the label printed is attached on SMT material by the mechanism that labels of material label printing device,
(2) the SMT material posting identity classification information label is transferred to the pan feeding window place of intelligent repository through material transfer mechanism, the induction installation at the pan feeding window place of intelligent repository senses SMT material automatically, and this SMT material leaves in the vacant position in storehouse in intelligent repository by manipulator in intelligent repository automatically;
(3) when the outbound of needs feeding, the control system of intelligent repository calculates material taking sequence and feeding path automatically according to production materials demand, and controlling that manipulator performs feeding operation, the SMT material in position in storehouse takes out and be transported in the material transfer belt of intelligent repository by manipulator, this SMT material is sent to the discharge outlet of intelligent repository by material transfer belt;
(4) the SMT material of the discharge outlet of intelligent repository is continued to be sent in the printing label label apparatus outside intelligent repository by material transfer belt, printing label label apparatus knows application target and the whereabouts requirement of SMT material by material requirement management software system, printing label label apparatus is attached on described SMT material according to the application target of SMT material and whereabouts Print Label and by this label, and this label comprises the whereabouts information of SMT material;
(5) the SMT material posting material whereabouts information labels is continued to be sent on automatic feeding dolly by material transfer belt, automatic feeding dolly reads the label comprising material whereabouts information on SMT material, requires described SMT material to be transported to the place, position in the workshop specified by this label according to the application target of material and whereabouts;
(6) the SMT material loading sent here by automatic feeding dolly of the staff of workshop uses, and is delivered in auto-measuring counting equipment by remaining tailing after uses and carry out statistics identification;
(7) auto-measuring counting equipment measures tailing, judge that whether the material in tailing is consistent with the material identity label information on charging tray, auto-measuring counting equipment starts counting action and measuring value and quantity information is sent to chopping machine Print Label, and this label is attached on charging tray by operating personal;
(8) tailing non-defective unit charging tray is transferred on the feeding platform of the feeder apparatus in step (1) by operating personal, and feeder apparatus performs the action of step (1), and continues through step (2) and enter in intelligent repository stand-by by tailing non-defective unit charging tray.
2. SMT material conveying method according to claim 1, is characterized in that, described in step (1), the scanner unit of material label printing device is CCD camera.
3. one kind is applied to the SMT material-transporting system in SMT material conveying method according to claim 1, it is characterized in that, comprise automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, material transfer belt, automatic feeding dolly and auto-measuring counting equipment, described automatic feeder, automatic printing labelling machine, intelligent repository and automatic printing labeling module linear arrangement successively, be connected by described material transfer belt between described intelligent repository with automatic printing labeling module.
4. SMT material-transporting system according to claim 3, it is characterized in that, described automatic feeder comprises feed mechanism, described automatic printing labelling machine comprises scanner unit, label printing device and label sticking machine, and described feed mechanism, scanner unit, label printing device and label sticking machine work successively.
5. SMT material-transporting system according to claim 4, is characterized in that, described scanner unit is CCD camera.
6. SMT material-transporting system according to claim 3, it is characterized in that, described intelligent repository comprises feeding mouth and discharging opening, and described feeding mouth and discharging opening lay respectively at the two ends of described intelligent repository, is provided with the manipulator and material storage bin that capture material in described intelligent repository.
7. SMT material-transporting system according to claim 6, is characterized in that, the described feeding mouth place of described intelligent repository is provided with the induction installation of induction material existence.
8. SMT material-transporting system according to claim 3, it is characterized in that, also comprise handling of goods and materials software system, described automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, automatic feeding dolly and auto-measuring counting equipment all carry out signal by internet with described handling of goods and materials software system and are connected.
9. SMT material-transporting system according to claim 3, is characterized in that, described automatic printing labeling module is connected by described material transfer belt with between automatic feeding dolly.
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