CN105913165A - Label integrated data real-time acquisition conversion system and method - Google Patents
Label integrated data real-time acquisition conversion system and method Download PDFInfo
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- CN105913165A CN105913165A CN201610168872.8A CN201610168872A CN105913165A CN 105913165 A CN105913165 A CN 105913165A CN 201610168872 A CN201610168872 A CN 201610168872A CN 105913165 A CN105913165 A CN 105913165A
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- 230000008569 process Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 20
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- 238000013480 data collection Methods 0.000 claims description 12
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Abstract
The invention discloses a label integrated data real-time acquisition conversion system. A material conveying mechanism is successively connected with a material taking mechanism, a CCD, a host computer and a printing label mechanism, wherein the CCD is connected with the host computer for shooting a charging tray picture; a first sensor used for detecting a charging tray is arranged between the CCD and the material taking mechanism; the host computer is used for information processing and control, is also used for identifying a charging tray bar code label for comparison with database information, generating new bar code label information and transmitting the new bar code label information to the printing label mechanism; a first material rejection mechanism is arranged between the CCD and the host computer; a second sensor used for detecting the charging tray is arranged in the printing label mechanism; and the printing label mechanism is used for attaching the printed boar code label on the charging tray. According to the invention, complete systemization, automation and real-time performance of a whole process can be realized. In the process, the work efficiency is improved, and the demands for personnel are reduced.
Description
Technical field
The present invention relates to art of image analysis, more particularly to one full-automatic label data collection identification converting system and method thereof.
Background technology
Rising sharply recently as cost of labor, automated job has become as the selection of more and more enterprise, at home and abroad occurs in that numerous automated manufacturing business.In electron trade, owing to standardized standardization role, material or product are owned by the unique ID condition code of oneself, such as one-dimension code, Quick Response Code.These ID bar codes, bring great convenience to the management and control process of logistics, but also bring puzzlement simultaneously.Present stage is numerous due to domestic and international enterprise, and it is different that the coding rule of each enterprise and bar code manifest state, some use one-dimension code, some use Quick Response Codes, and only as a example by one-dimension code, the format convention of different enterprises is the most different.This causes enterprise when buying raw-material, for allowing the material to be applicable to the systems soft ware requirements to bar code such as self enterprise ERP or MES, and has to change voluntarily bar code, original bar code is converted into the barcode standard of enterprise's needs and manifests state.This process has evolved to automation equipment labeling pattern, and scanning and printing labeling pattern automatically from the manual work pattern of handheld scan gun.But whole process still has significantly dependence to personnel; note abnormalities during as; must shut down after wait personnel process and can resume operation, the necessary artificial single-piece pan feeding of the pan feeding pattern of nonpipeline operation or preposition equipment pan feeding, therefore automaticity is the highest.
Summary of the invention
For the problems referred to above, the present invention seeks to: a kind of label synthetic data Real-time Collection converting system and method thereof are provided, with real whole process full automation, real time implementation, during the abnormal generation of charging tray label information, have no effect on the normal operation of whole flow process.This flow process improves working performance, eliminate during demand to personnel.
A kind of label synthetic data Real-time Collection converting system, material fetching mechanism, CCD, host computer and printing label mechanism it is connected with in turn on feeding unit, described CCD connects host computer, for shooting charging tray picture, the first sensor for detecting charging tray it is provided with between described CCD and material fetching mechanism, described host computer is used for information processing and control, be additionally operable to identify charging tray bar code and with database information comparison, generate the transmission of new bar code information and print to printing label mechanism and peel off;Being provided with the first Ti Liao mechanism between described CCD and host computer, be provided with the second sensor for detecting charging tray in described printing label mechanism, described printing label mechanism is for being attached to charging tray by the bar code of printing.
Preferably, described feeding unit is additionally provided with scanner, after being arranged on printing label mechanism, after described scanner, is provided with the second rejecting mechanism.
Preferably, described first rejecting mechanism and the second rejecting mechanism include rejecting cylinder and rejecting hopper, and described rejecting cylinder and rejecting hopper are oppositely disposed at the both sides of feeding unit.
Preferably, described material fetching mechanism lower end is additionally provided with feeding distribution mechanism, for charging tray is risen to feeding unit.
Preferably, described bar code is bar code and/or two-dimensional bar code.
Preferably, being additionally provided with alarm device, described alarm device includes that warning lamp warning, buzzer warning and host computer screen message show, is used for pointing out current operating state, fault to remind.
Preferably, described host computer is connected with ERP/MES system, preserves information record and statistical analysis processes.
Preferably, described printing label mechanism is arranged on guiding mechanism, for supporting and adjust the position of printing label mechanism.
Preferably, the method also includes to post the charging tray of new bar code by scanner to bar code data acquisition comparison, if bar code mistake or print imperfect, then controls rejecting mechanism work.
The invention have the advantage that
The most whole bar code identification conversion process process can realize overall process full automation, real time implementation, has no effect on the normal operation of whole flow process during the abnormal generation of charging tray label information.This flow process improves working performance, eliminate during demand to personnel, reduce personnel cost.
2. can accomplish that the screening of early warning in advance is rejected, correctness and the completing property that can also print label after printing confirm, abnormal auto-alarm-signal keying device is also rejected, and modular construction is built, and autgmentability is strong, incorporates with ERP/MES system slitless connection, information-based high.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Fig. 1 is the structural representation of the present invention full-automatic bar code identification converting system;
Fig. 2 is the structural representation at another visual angle of the present invention full-automatic bar code identification converting system;
Fig. 3 is the flow chart of the present invention full-automatic bar code identification conversion method.
Wherein: 10, conveyer belt, 11, motor, 20, material fetching mechanism, 21, feeding distribution mechanism, 30, CCD, 40, computer, 51, reject cylinder, 52, reject hopper, 60, printing label mechanism, 70, guiding mechanism, 80, scanner, 91, reject cylinder, 92, reject hopper, 100, charging tray.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention of greater clarity, below in conjunction with detailed description of the invention and referring to the drawings, the present invention is described in more detail.It should be understood that these describe the most exemplary, and it is not intended to limit the scope of the present invention.Additionally, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring idea of the invention.
Embodiment:
As illustrated in fig. 1 and 2, conveyer belt 10 is provided with material fetching mechanism 20 foremost, conveyer belt 10 is driven by motor 11, material fetching mechanism 20 lower end is provided with feeding distribution mechanism 21, for the height of charging tray 100 is risen to conveyer belt 10, material fetching mechanism 20 rear end is provided with the sensor for detecting charging tray 100, sensor rear end is provided with CCD30, for shooting the picture of whole charging tray, and feed back to computer 40, CCD30 rear end is provided with rejecting mechanism, rejecting mechanism includes rejecting cylinder 51 and rejecting hopper 52, rejecting cylinder 51 and rejecting hopper 52 are oppositely disposed at the both sides of conveyer belt 10.Computer 40 is arranged on rejecting mechanism rear end, printing label mechanism 60 is installed in computer 40 rear end, printing label mechanism 60 is arranged on guiding mechanism 70, for supporting and adjust the position of printing label mechanism 60, thus the charging tray of different specification size can be carried out printing label, printing label mechanism 60 rear end is provided with scanner 80, and scanner end after 80s is provided with another rejecting mechanism, rejecting cylinder 91 and rejecting hopper 92 and is oppositely disposed at the both sides of conveyer belt 10.
The workflow of this system is as it is shown on figure 3, the height of charging tray is risen by automatic distributing material mechanism, and product is got on conveyer belt, or is transported on conveyer belt by charging tray with the pattern of assembly line work by feeding cylinder.When sensor has detected charging tray, CCD device starts to start work, shoots the picture of whole charging tray, and feeds back to PC.
A lot of bar code is typically had on charging tray, PC systems soft ware can the most all identify, one by one to comparison or comparison in PC client database in ERP/MES system-based data, according to the supplier information of material, obtain the bar code of coupling, find out material basic document, according to customer requirement, piece together out the field of requirement, generate new one-dimension code or Quick Response Code, and new bar code information is transferred to bar code printer prints and peel off, wait that charging tray pastes automatically through sensor and be shown as industry.If data base's comparison finds the non-matching charging tray of this charging tray or abnormal charging tray, then PC can send to reject and instruct to rejecting mechanism, and rejecting mechanism performs to reject instruction, thus this charging tray will not flow to print paster erect-position below, and whole process PC can be recorded preservation, it is simple to subsequent statistical analysis processes.
When charging tray enters labelling machine printer detection sensor by conveyer belt, ready label can be attached on charging tray by labeling printer.Charging tray is transferred to rear-end scanning instrument with pipeline and carries out the label data collection comparison of new printing label, if completely the same, continue with tape transport, if bar code mistake or print imperfect, then rejecting mechanism carries out rejecting operation, and the most all information can be delivered to be preserved in PC.
From above-mentioned flow process it can be seen that whole operation process can reality full process automatization, real time implementation, have no effect on the normal operation of whole flow process during the abnormal generation of charging tray label information.This flow process improves working performance, eliminate during demand to personnel.
It should be appreciated that the above-mentioned detailed description of the invention of the present invention is used only for exemplary illustration or explains the principle of the present invention, and it is not construed as limiting the invention.Therefore, any modification, equivalent substitution and improvement etc. done in the case of without departing from the spirit and scope of the present invention, should be included within the scope of the present invention.Additionally, claims of the present invention be intended to fall in the equivalents on scope and border or this scope and border whole change and modifications example.
Claims (10)
1. a full-automatic label data collection identification converting system, it is characterized in that, material fetching mechanism, CCD, host computer and printing label mechanism it is connected with in turn on feeding unit, described CCD connects host computer, for shooting charging tray picture, the first sensor for detecting charging tray it is provided with between described CCD and material fetching mechanism, described host computer is used for information processing and control, be additionally operable to identify charging tray bar code and with database information comparison, generate the transmission of new bar code information and print to printing label mechanism and peel off;Being provided with the first Ti Liao mechanism between described CCD and host computer, be provided with the second sensor for detecting charging tray in described printing label mechanism, described printing label mechanism is for being attached to charging tray by the bar code of printing.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterised in that be additionally provided with scanner on described feeding unit, after being arranged on printing label mechanism, be provided with the second rejecting mechanism after described scanner.
Full-automatic label data collection identification converting system the most according to claim 2, it is characterized in that, described first rejecting mechanism and the second rejecting mechanism include rejecting cylinder and rejecting hopper, and described rejecting cylinder and rejecting hopper are oppositely disposed at the both sides of feeding unit.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterised in that described material fetching mechanism lower end is additionally provided with feeding distribution mechanism, for rising to feeding unit by charging tray.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterised in that described bar code is bar code and/or two-dimensional bar code.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterized in that, being additionally provided with alarm device, described alarm device includes that warning lamp warning, buzzer warning and host computer screen message show, is used for pointing out current operating state, fault to remind.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterised in that described host computer is connected with ERP/MES system, preserves information record and statistical analysis processes.
Full-automatic label data collection identification converting system the most according to claim 1, it is characterised in that described printing label mechanism is arranged on guiding mechanism, for supporting and adjust the position of printing label mechanism.
9. a full-automatic label data collection identification converting system, it is characterised in that comprise the following steps:
(1) being placed on feeding unit by charging tray by material fetching mechanism, charging tray is carried by feeding unit;
(2), when sensor has detected charging tray, CCD shooting charging tray picture also feeds back to host computer;
(3) information is processed and controls by host computer, identify charging tray bar code and with database information comparison, generate new bar code information transmission to print to printing label mechanism and peel off, if data base's comparison is non-matching charging tray or abnormal charging tray, then control rejecting mechanism work;
(4), when charging tray passes through the detection sensor that feeding unit enters printing label mechanism, bar code is attached on charging tray.
Full-automatic label data collection identification converting system the most according to claim 9, it is characterised in that also include to post the charging tray of new bar code by scanner to bar code data acquisition comparison, if bar code mistake or print imperfect, then controls rejecting mechanism work.
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CN201610168872.8A CN105913165A (en) | 2016-03-23 | 2016-03-23 | Label integrated data real-time acquisition conversion system and method |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106919968A (en) * | 2017-02-25 | 2017-07-04 | 嘉兴启迪科技有限公司 | A kind of label data identifying system and its method |
CN107600600A (en) * | 2017-10-12 | 2018-01-19 | 冯欢 | A kind of intelligent labelling machine |
CN109051152A (en) * | 2018-09-28 | 2018-12-21 | 珠海格力电器股份有限公司 | Transcoding labeller |
CN112527536A (en) * | 2020-12-31 | 2021-03-19 | 广东鑫兴科技有限公司 | MES data interaction control method and device, electronic equipment and storage medium |
CN113844686A (en) * | 2021-09-28 | 2021-12-28 | 无锡剑鹰智能装备有限公司 | Special packing scale of battery material |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104598865A (en) * | 2015-02-27 | 2015-05-06 | 王明 | Full-automatic barcode recognition transition system and method thereof |
CN204473314U (en) * | 2015-02-27 | 2015-07-15 | 王明 | A kind of full automaticity bar-code identification converting system |
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2016
- 2016-03-23 CN CN201610168872.8A patent/CN105913165A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104598865A (en) * | 2015-02-27 | 2015-05-06 | 王明 | Full-automatic barcode recognition transition system and method thereof |
CN204473314U (en) * | 2015-02-27 | 2015-07-15 | 王明 | A kind of full automaticity bar-code identification converting system |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106919968A (en) * | 2017-02-25 | 2017-07-04 | 嘉兴启迪科技有限公司 | A kind of label data identifying system and its method |
CN107600600A (en) * | 2017-10-12 | 2018-01-19 | 冯欢 | A kind of intelligent labelling machine |
CN109051152A (en) * | 2018-09-28 | 2018-12-21 | 珠海格力电器股份有限公司 | Transcoding labeller |
CN112527536A (en) * | 2020-12-31 | 2021-03-19 | 广东鑫兴科技有限公司 | MES data interaction control method and device, electronic equipment and storage medium |
CN112527536B (en) * | 2020-12-31 | 2022-06-10 | 广东鑫兴科技有限公司 | MES data interaction control method and device, electronic equipment and storage medium |
CN113844686A (en) * | 2021-09-28 | 2021-12-28 | 无锡剑鹰智能装备有限公司 | Special packing scale of battery material |
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Application publication date: 20160831 |