CN108268913A - Double station labels sorting system - Google Patents
Double station labels sorting system Download PDFInfo
- Publication number
- CN108268913A CN108268913A CN201810042061.2A CN201810042061A CN108268913A CN 108268913 A CN108268913 A CN 108268913A CN 201810042061 A CN201810042061 A CN 201810042061A CN 108268913 A CN108268913 A CN 108268913A
- Authority
- CN
- China
- Prior art keywords
- charging tray
- labelled
- information
- camera
- sorting system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/04—Apparatus or accessories for hand picking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
- B65C9/42—Label feed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The disclosure provides a kind of double station labeling sorting system, including conveyer, operation console, printer, visual identity equipment, controller and charging tray cabinet；The conveyer is used to transmit charging tray to be labelled, the operation console operates for manually labelling, the printer is used for print label, the visual identity equipment is used to identify charging tray to be labelled and transmit its information to the controller, the controller is used to send instruction to the printer and the visual identity equipment, the information of the visual identity equipment transmission is received and converts, the charging tray cabinet completes the charging tray of labeling for storing.
Description
Technical field
This disclosure relates to label sorting field more particularly to a kind of double station labeling sorting system.
Background technology
Using manually labeling sorting operation is carried out, at low cost, to production scale, there is no limit, but is inevitable appearance
A series of problems, such as error rate is high, efficiency is low, labor intensity is big is sorted caused by human factor, is not suitable for high-frequency shipment
It is required that.Full-automatic labeling sorting equipment is a kind of equipment more commonly used in industrial automation, usually full-automatic labeling point
Continuous, large batch of sorting cargo can be accomplished, and sorting error rate is extremely low by picking device, the printing of intelligent control label and labeling behaviour
Make, realize manless production, but automatically labeling sorting equipment price general charged is expensive, it is complicated, suitable for larger
Enterprise.
The disclosure considers production efficiency, cost and scale, provides a kind of semi-automatic feeding, full-automatic pair identified
Artificial position labeling sorting system, the informationization of sorting system is merged with mechanization, using artificial labeling, is improving operating efficiency
While with quality, artificial workload is reduced, reduces influence of human subjective's factor to testing result, ensure that detection essence
Degree, reduces production cost, can adapt to large batch of sorting and labelling operation.
Invention content
The disclosure carries out charging tray using face battle array industrial camera Image Acquisition and manufacture bar code identification, and passes through controller control
Two printers of system print corresponding charging tray client label and cartridge label respectively.It is achieved through the following technical solutions：
Double station labels sorting system, including conveyer, operation console, printer, visual identity equipment, controller and material
Take inventory container；
The conveyer is for transmitting charging tray to be labelled, and the operation console operates for manually labelling, and the printer is used
In print label, the visual identity equipment is used to identify charging tray to be labelled and transmit its information to the controller, the control
Device processed is used to send instruction to the printer and the visual identity equipment, receives and converts the visual identity equipment transmission
Information, the charging tray cabinet for store complete labeling charging tray；
The controller is connect with the visual identity equipment, and built-in vision software and product information database are described to regard
Software is felt for reading charging tray image to be labelled, obtains the manufacture label information of charging tray to be labelled, and is transferred information to described
Product information database, the manufacture label information of charging tray to be labelled is converted to client's label by the product information database to be believed
Breath.
Further, the workflow of the vision software includes the following steps：
The thread loops of Quick Response Code and bar code on charging tray to be labelled are read in S1 operations；
S2 supplied materials triggers camera, acquires image, reads Quick Response Code and bar code；
S3 determines the manufacture label information of charging tray to be labelled by the content field feature of Quick Response Code and bar code；
Information obtained by step S3 is sequentially sent to the product information database and converted by S4, obtains client's label information.
Further, the visual identity equipment includes charging tray jig, column, light source and camera, and the charging tray jig is used
In positioning charging tray to be labelled, the light source is annular, vertical irradiation charging tray to be labelled；The camera is used for the figure of charging tray to be labelled
As acquisition, information identification and identification information is transmitted to the controller, the column is mounted on the charging tray jig, and
For fixing the light source and the camera.
Further, the controller includes image display, log module, state display module, program behaviour
Make module, Printer Information module and material batch information module；
Described image display module is used to show the charging tray image to be labelled and image recognition result of the camera shooting；Institute
Log module is stated for recording the manufacture label information of operating process and charging tray to be labelled；The state display module is used for
Show current system working condition；Described program operation module is used to send operational order；The Printer Information module is used for
Control printer and display type information；The material batch information module is used to show batch information, the visitor of charging tray to be labelled
Family label information and single casing working state.
Further, the labeling sorting system has warning function.
Further, the visual identity equipment further includes support plate, camera support bar, light source fixed seat and camera Z-direction
Regulating mechanism；The light source is connect by the light source fixed seat with the camera support bar；The camera passes through the camera Z
It is connect to regulating mechanism with the camera support bar；The camera support bar is fixedly connected with the support plate；The support plate
It is fixedly mounted on the column.
Wherein, the camera Z-direction regulating mechanism is used to that the camera to be driven to do upper and lower and left and right along the camera support bar
The movement in direction.
Further, the charging tray jig is suitable for 6 inches and 12 inches of charging trays.
Wherein, the charging tray jig can be replaced with the jig of other sizes according to actual needs.
Further, the charging tray cabinet is divided into 9 compartments, inclined-plane of each compartment bottom for 5 ° of inclination angles.
Wherein, the charging tray cabinet can be divided into the compartment of different number according to actual needs.
The advantageous effect of the disclosure：
1) Machine Vision Recognition charging tray information to be measured, product information database and MES system (enterprise's production information management
System) it docks and veritifies charging tray manufacture label and client's label information, improve homework precision and speed；
2) influence that human subjective's factor identifies information is reduced, reduces error rate；
3) system structure is rationally distributed, saves space, easy to operation, improves operating efficiency.
Description of the drawings
Attached drawing shows the illustrative embodiments of the disclosure, and it is bright together for explaining the principle of the disclosure,
Which includes these attached drawings to provide further understanding of the disclosure, and attached drawing is included in the description and forms this
Part of specification.
Fig. 1 is the complete machine surface structure schematic diagram of the double station labeling sorting system of disclosure specific embodiment；
Fig. 2 is the structural representation of the visual identity equipment of the double station labeling sorting system of disclosure specific embodiment
Figure；
Fig. 3 is the controller user interface schematic diagram of the double station labeling sorting system of disclosure specific embodiment；
Fig. 4 is the vision software work flow diagram of the double station labeling sorting system of disclosure specific embodiment.
Specific embodiment
The disclosure is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is only used for explaining related content rather than the restriction to the disclosure.It also should be noted that in order to just
It is illustrated only in description, attached drawing and the relevant part of the disclosure.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the disclosure can phase
Mutually combination.The disclosure is described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
Double station labels sorting system, including conveyer 101, operation console 102, printer 103, visual identity equipment
104th, controller 105 and charging tray cabinet 106；
Conveyer 101 is used to transmit charging tray to be labelled, and operation console 102 operates for manually labelling, and printer 103 is used to beat
Marking label, for identifying charging tray to be labelled and transmitting its information to controller 105, controller 105 is used for visual identity equipment 104
Instruction is sent to printer 103 and visual identity equipment 104, receives the information that simultaneously transforming visual identification equipment 104 is transmitted, charging tray
Cabinet 106 completes the charging tray of labeling for storing；
Controller 105 is connect with visual identity equipment 104, vision software and product information database built in controller 105,
Vision software obtains the manufacture label information of charging tray to be labelled, and transfer information to production for reading charging tray image to be labelled
The manufacture label information of charging tray to be labelled is converted to client's label information by product information database, product information database.
The workflow of vision software includes the following steps：
The thread loops of Quick Response Code and bar code on charging tray to be labelled are read in S1 operations；
S2 supplied materials triggers camera, acquires image, reads Quick Response Code and bar code；
S3 determines the manufacture label information of charging tray to be labelled by the content field feature of Quick Response Code and bar code；
Information obtained by step S3 is sequentially sent to product information database conversion by S4, obtains client's label information.
Visual identity equipment 104 includes charging tray jig 201, column 202, light source 206 and camera 207, and charging tray jig 201 is used
In positioning charging tray to be labelled, light source 206 is annular, vertical irradiation charging tray to be labelled；Camera 207 is used for the image of charging tray to be labelled
Identification information is simultaneously transmitted to controller 105 by acquisition, information identification, and column 202 is mounted on charging tray jig 201, and for solid
Determine light source 206 and camera 207.
Controller 105 includes image display, log module, state display module, procedure operation module, printing
Machine information module and material batch information module.
Image display is used to show the charging tray image to be labelled and image recognition result that camera 207 is shot；Operation note
Record module is used to record the manufacture label information of operating process and charging tray to be labelled；State display module is used to show current system
Working condition；Procedure operation module is used to send operational order；Printer Information module prints for controlling printer and showing
Information；Material batch information module is used to show the batch information of charging tray to be labelled, client's label information and single casing working state.
Labelling sorting system has warning function.
Visual identity equipment 104 further includes support plate 203, camera support bar 204, light source fixed seat 205 and camera Z-direction tune
Save mechanism 208；
Light source 206 is connect by light source fixed seat 205 with camera support bar 204；Camera 207 adjusts machine by camera Z-direction
Structure 208 is connect with camera support bar 204；Camera support bar 204 is fixedly connected with support plate 203；Support plate is fixedly mounted on vertical
On column 202.
Charging tray jig 201 is suitable for 6 inches and 12 inches of charging trays.
Charging tray cabinet 106 divides for 9 grid, inclined-plane of each grid bottom for 5 ° of inclination angles.
In more detail,
As shown in Figure 1, double station labeling sorting system is by belt conveyor 101, double station manipulation platform 102, printing
Machine 103, visual identity equipment 104, controller 105, charging tray cabinet 106 form.Wherein belt conveyor 101 fills for conveying
The body feed tank of charging tray completely to be labelled, belt conveyor 101 are controlled using floor push, and floor push is located at double station behaviour
Make the lower section of platform 102；Double 102 length 1500mm of station manipulation platform, can two people be sitting in operation console before carry out labeling operation；It beats
Print machine 103 is positioned on the printer pallet on double 102 right side of station manipulation platform, and printer 103 has two, is respectively used to print
Client's label and the cartridge label for containing charging tray, have an intensive work ability to bear, built-in standard ethernet, USB and serial
Three kinds of interface modes of interface, compact flash memory card can be rapidly performed by firmware upgrade, and font and memory support off line to beat
Print application；Visual identity equipment 104 is fixedly connected using bolt with double station manipulation platform 102；Controller 105 using bolt with
Double station manipulation platform 102 is fixedly connected, and is conveniently operated personnel's real-time tracking charging tray image identification state；Charging tray cabinet 106
Size is 800mm × 650mm × 350mm, is positioned over the right side of double station manipulation platform 102, and the personnel of being conveniently operated will paste mark
The charging tray of label classifies.
As shown in Fig. 2, visual identity equipment 104 is by charging tray jig 201, column 202, support plate 203, camera support bar
204th, light source fixed seat 205, light source 206, camera 207 and camera Z-direction regulating mechanism 208 form.Wherein charging tray jig 201 is applicable in
In 6 inches and 12 inches of two kinds of charging trays, it is fixedly connected using screw with operation console 102；One end of two columns 202 uses bolt
Fixation is connect with charging tray jig 201, the other end connect fixation using bolt with support plate 203；Camera support bar 204 and support plate
203 are fixed with bolts；Light source fixed seat 205 can move up and down the position of adjustment light source on camera support bar 204；
206 use of light source, which is bolted, to be fixed in light source fixed seat 205, which uses annular design, a diameter of 5 inches, shines
Direction and the angle of light source rotary shaft are 0 degree, and for vertical irradiation on charging tray to be labelled, annular light source can also protrude the three-dimensional of object
Information effectively solves the shadow problem diagonally irradiated；Camera 207 is fixedly connected on using bolt in camera Z-direction adjustment seat 208,
The camera uses Mercury series gigabit Ethernet industrial camera, and including sensor, camera specification is MER-500-14U3C, is differentiated
Rate 2592 × 1944, A/D conversion accuracy 12bit, sensor type Onsemi MT9Poo6, Rolling shutter CMOS.
The user interface of controller 105 is illustrated in figure 3, including image display area, log area, status display
Area, programmed operating area, Printer Information area, material batch information area, respectively by image display, log module,
State display module, procedure operation module, Printer Information module and the control of material batch information module.Wherein image display area
For showing the image and image recognition result of the charging tray to be labelled of the shooting of camera 207；Remember for display operation in log area
Record, bar code read result；Status display area is used to show current working status and warning message；Programmed operating area for run and
Stop camera 207, remove system alarm prompting, acquire charging tray image, the Quick Response Code and bar code information, setting read on charging tray regards
Feel the relevant parameter of identification equipment 104；Printer Information area is used to show the status information of printer, controls the connection of printer
And disconnection；Material batch information area is used to show material batch, client's label information and single casing working state.
As shown in figure 4, vision software workflow is：
S1 clicks the operation button in user interface, performs the thread for reading Quick Response Code and bar code on charging tray to be labelled
Cycle；
S2 supplied materials triggers camera, acquires image, reads Quick Response Code and bar code；
S3 determines the manufacture label information of charging tray to be labelled by the content field feature of Quick Response Code and bar code；
Information obtained by step S3 is sequentially sent to product information database conversion by S4, obtains client's label information.
The workflow of double station labeling sorting system is as follows：
First, the floor push of 102 lower section of manual control operation console, the body feed tank on belt conveyor 101 is transported to
Charging tray to be labelled is put on charging tray jig 201 suitable for the position taken, opens camera 207, click controller by operating personnel
" parameter setting " in 105 user interface, the light source 206 of adjustment visual identity equipment 104 are related to the position of camera 207 etc.
Parameter, to obtain clearly image；" RUN " is clicked, camera 207 starts to identify the Quick Response Code on charging tray to be labelled and bar shaped
Code is clicked " Image Acquisition ", shoots charging tray image to be labelled, and is clicked " digital independent ", on image display area locking charging tray
Quick Response Code and the barcode size or text field, and the content field of two-dimensional code display and bar code, in log area, display data reads knot
Manufacture information representated by fruit, that is, the Quick Response Code of charging tray to be labelled and the content field of bar code；Product information database and MES
System docking veritifies manufacture information, and manufacture information is converted to client's label information, is shown in material batch information region；
Visitor's mark printer print label is sent into after client's label information is encoded；After client's label is affixed on charging tray designated position, place
In charging tray cabinet 106；After the completely material of charging tray cabinet 106, take every 10 to label the charging tray finished and fill a cartridge, controller 105
Cartridge label machine printing cartridge label is controlled, after cartridge label is attached to cartridge designated position, is positioned over operation hopper
It is interior, next station is flowed by assembly line.
It will be understood by those of skill in the art that the above embodiment is used for the purpose of clearly demonstrating the disclosure, and simultaneously
Non- is that the scope of the present disclosure is defined.For those skilled in the art, may be used also on the basis of disclosed above
To make other variations or modification, and these variations or modification are still in the scope of the present disclosure.
Claims (8)
1. double station labels sorting system, set including conveyer (101), operation console (102), printer (103), visual identity
Standby (104), controller (105) and charging tray cabinet (106)；
For the conveyer (101) for transmitting charging tray to be labelled, the operation console (102) is described to beat for manually labelling operation
Print machine (103) is for print label, and the visual identity equipment (104) is for identifying charging tray to be labelled and transmit its information to institute
Controller (105) is stated, the controller (105) is for the printer (103) and the visual identity equipment (104) transmission
Instruction, receives and converts the information of the visual identity equipment (104) transmission, and the charging tray cabinet (106) is for having stored
Into the charging tray of labeling；
The controller (105) connect with the visual identity equipment (104), built-in vision software and product information database,
The vision software is used to read the image of charging tray to be labelled, and obtains the manufacture label information of charging tray to be labelled, and information is passed
It send to the product information database, the manufacture label information of charging tray to be labelled is converted to visitor by the product information database
Family label information.
2. labeling sorting system according to claim 1, which is characterized in that the workflow of the vision software is included such as
Lower step：
The thread loops of Quick Response Code and bar code on charging tray to be labelled are read in S1 operations；
S2 supplied materials triggers camera, acquires image, reads Quick Response Code and bar code；
S3 determines the manufacture label information of charging tray to be labelled by the content field feature of Quick Response Code and bar code；
Information obtained by step S3 is sequentially sent to the product information database and converted by S4, obtains client's label information.
3. labeling sorting system according to claim 1 or 2, which is characterized in that the visual identity equipment (104) includes
Charging tray jig (201), column (202), light source (206) and camera (207), the charging tray jig (201) wait to label for positioning
Charging tray, the light source (206) is annular, vertical irradiation charging tray to be labelled；The camera (207) for charging tray to be labelled image
Acquisition, information identifies and identification information is transmitted to the controller (105), and the column (202) is controlled mounted on the charging tray
Have on (201), and for fixing the light source (206) and the camera (207).
4. sorting system is labelled according to claim 1-3 any one of them, which is characterized in that the controller (105) includes
Image display, log module, state display module, procedure operation module, Printer Information module and material batch
Information module；
Described image display module is used to show the charging tray image to be labelled and image recognition result of the camera (207) shooting；
The log module is used to record the manufacture label information of operating process and charging tray to be labelled；The state display module is used
In display current system working condition；Described program operation module is used to send operational order；The Printer Information module is used
In control printer and display type information；The material batch information module be used for show charging tray to be labelled batch information,
Client's label information and single casing working state.
5. sorting system is labelled according to claim 1-4 any one of them, which is characterized in that the labeling sorting system has
Warning function.
6. sorting system is labelled according to claim 1-5 any one of them, which is characterized in that the visual identity equipment
(104) support plate (203), camera support bar (204), light source fixed seat (205) and camera Z-direction regulating mechanism (208) are further included；
The light source (206) is connect by the light source fixed seat (205) with the camera support bar (204)；The camera
(207) it is connect by the camera Z-direction regulating mechanism (208) with the camera support bar (204)；The camera support bar
(204) it is fixedly connected with the support plate (203)；The support plate (203) is fixedly mounted on the column (202).
7. sorting system is labelled according to claim 1-6 any one of them, which is characterized in that the charging tray jig (201) is suitable
For 6 inches and 12 inches of charging trays.
8. sorting system is labelled according to claim 1-7 any one of them, which is characterized in that the charging tray cabinet (106)
It is divided into 9 grid, inclined-plane of each grid bottom for 5 ° of inclination angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810042061.2A CN108268913A (en) | 2018-01-17 | 2018-01-17 | Double station labels sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810042061.2A CN108268913A (en) | 2018-01-17 | 2018-01-17 | Double station labels sorting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108268913A true CN108268913A (en) | 2018-07-10 |
Family
ID=62775706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810042061.2A Pending CN108268913A (en) | 2018-01-17 | 2018-01-17 | Double station labels sorting system |
Country Status (1)
| Country | Link |
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| CN (1) | CN108268913A (en) |
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| CN108749351A (en) * | 2018-08-08 | 2018-11-06 | 福耀集团（沈阳）汽车玻璃有限公司 | A kind of vision-based detection trade mark automatic printing labeling apparatus for vehicle glass |
| CN109178532A (en) * | 2018-09-06 | 2019-01-11 | 慧眼自动化科技（广州）有限公司 | The automatic reading code device for labeling of SMT charging tray |
| CN110514667A (en) * | 2019-09-30 | 2019-11-29 | 伟创力电子技术(苏州)有限公司 | A kind of detection machine for testing product label |
| CN111177673A (en) * | 2019-12-30 | 2020-05-19 | 四川云盾光电科技有限公司 | Equipment safety controller based on vision |
| CN112193716A (en) * | 2020-10-14 | 2021-01-08 | 安徽尚佰智能家居有限公司 | Quality inspection and mark supplement system for paint plates |
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Application publication date: 20180710 |