CN111105290A - Personalized customization-based shoemaking production line layout and scheduling mode thereof - Google Patents
Personalized customization-based shoemaking production line layout and scheduling mode thereof Download PDFInfo
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- CN111105290A CN111105290A CN201911164265.4A CN201911164265A CN111105290A CN 111105290 A CN111105290 A CN 111105290A CN 201911164265 A CN201911164265 A CN 201911164265A CN 111105290 A CN111105290 A CN 111105290A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 claims abstract description 44
- 238000005259 measurement Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 12
- 230000032258 transport Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 230000002045 lasting effect Effects 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/06—Buying, selling or leasing transactions
- G06Q30/0601—Electronic shopping [e-shopping]
- G06Q30/0621—Item configuration or customization
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/06—Buying, selling or leasing transactions
- G06Q30/0601—Electronic shopping [e-shopping]
- G06Q30/0633—Lists, e.g. purchase orders, compilation or processing
- G06Q30/0635—Processing of requisition or of purchase orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a layout and a scheduling mode of a shoemaking production line based on personalized customization, which comprises the following specific steps: the method comprises the following steps: the method comprises the steps that production is carried out according to a customer customized order on the basis of personalized customization, and the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out on each customer in a store; step two: an operator of the production line issues a process instruction book for production by combining with an MES (manufacturing execution system), and when an order is issued, a pattern file and process parameters corresponding to the order are uploaded to an aeroloom for production; step three: and conveying the vamp auxiliary material to a vamp auxiliary material lighting warehouse through a vamp auxiliary material conveying line to wait for matching with the vamp, and conveying the matched vamp with the RFID label, auxiliary material and material box to a station required by vamp forming through a vamp forming roller conveying line to perform operation. This shoemaking is produced and is line overall arrangement and dispatch mode stable and reliable based on individualized customization, equipment is simple, convenient operation, and the practicality is strong, is fit for extensively using widely.
Description
Technical Field
The invention belongs to the technical field of shoemaking production line production, and particularly relates to a layout and a dispatching mode of a shoemaking production line based on personalized customization.
Background
A production line of a past shoemaking enterprise can only produce shoes of a style in a certain period, corresponding materials need to be prepared on corresponding stations in advance, batch production is considered in production line layout, production limitation is large, real-time money changing and personalized customized production cannot be met, manpower and material resources are greatly wasted, production efficiency is low, and degree of automation is poor.
Disclosure of Invention
The invention aims to provide a layout and a scheduling mode of a shoemaking production line based on personalized customization, and aims to solve the problems that the production limitation in the background technology is large, real-time money exchange and personalized customization production cannot be met, manpower and material resources are greatly wasted, the production efficiency is low, and the automation degree is poor.
In order to achieve the purpose, the invention provides the following technical scheme: a layout and a dispatching mode of a shoemaking production line based on personalized customization are disclosed, and the specific layout and dispatching steps are as follows:
the method comprises the following steps: the method comprises the steps that production is carried out according to a customer customized order on the basis of personalized customization, and the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out on each customer in a store;
step two: an operator of the production line issues a process instruction book for production by combining with an MES (manufacturing execution system), and when an order is issued, a pattern file and process parameters corresponding to the order are uploaded to an aeroloom for production;
step three: conveying the vamp auxiliary material to a vamp auxiliary material lighting warehouse through a vamp auxiliary material conveying line to wait for matching with the vamp, and conveying the matched vamp with the RFID label, the auxiliary material and the material box to a station required by vamp forming through a vamp forming roller conveying line to perform operation;
step four: when the shoe upper and the auxiliary materials are conveyed to a computer pattern sewing machine process, the RFID label is required to be scanned, the corresponding clamping plate manufacturing tool is taken from the clamping plate lighting warehouse and conveyed to a control console through a clamping plate conveying line, and the finished product flows back to the clamping plate lighting warehouse and is stored in the control console through a lower clamping plate conveying line;
step five: on the basis of the fourth step, a lasting machine is utilized to prepare materials such as a bottom pressing die, a big sole and a last which are provided with the RFID chip through scanning RFID matching, and the bottom pressing die and the last need to be recycled;
step six: after the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform;
step seven: after the photoelectric switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding;
step eight: after receiving the materials, the AGV transports to the next process, and meanwhile, the jacking air cylinder descends to return to the original position.
Further, in the first step, a material BOM table and a process BOM table are generated through an MES system.
Furthermore, in the second step, at the same time, the corresponding auxiliary material file is issued to the cutting machine for auxiliary material cutting, and after the cutting is finished, the auxiliary material is placed into the material box with the RFID label written with the order information.
Further, the vamp flies to weave in step one, drop the back and trigger the sensor, and the sensor passes the signal to SCADA, and SCADA passes back MES with the order condition of accomplishing, and MES passes order information to the RFID printer and prints the label and place on the AGV feed bin, and before SCADA dispatches the AGV to the conveyer belt, sensor before triggering, and drive the motor rotation with the signal for PLC and deliver to the AGV.
Further, the AGV is an automatic guided transport vehicle, is provided with a backing frame and is used for conveying the vamps falling from the vamp feeding device and sending the vamps to the RFID printer; the RFID printer has a function of printing RFID and is used for printing order information of relevant vamps.
Compared with the prior art, the invention has the beneficial effects that:
(1) the scheme mainly optimizes the layout and the scheduling mode of the production line, combines the industrial internet technology, meets the requirement that the production line can schedule the required materials in real time, and realizes large-scale flexible and personalized customized production of the production line.
(2) The shoe upper auxiliary material lighting warehouse is provided with the RFID printer beside the shoe upper auxiliary material lighting warehouse, and the corresponding shoe making process is provided with the RFID reading device and the industrial flat plate for identifying material and order information, so that the intelligent degree is high, the fault tolerance rate is low, and the accuracy of products is effectively improved.
(3) After the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform; after the photoelectric switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding; after receiving the materials, the AGV transports to the next process, and meanwhile, the jacking air cylinder descends to return to the original position.
(4) The fly-weaving machine can transfer vamp completion information to AGV scheduling software to call the AGV to connect the material on corresponding board to deliver to next process, whole process need not artificial intervention, and degree of automation is high, and efficiency is showing, has satisfied the demand in the use, is fit for extensively using widely.
(5) This shoemaking is produced and is line overall arrangement and dispatch mode stable and reliable based on individualized customization, equipment is simple, convenient operation, and the practicality is strong, is fit for extensively using widely.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A layout and a dispatching mode of a shoemaking production line based on personalized customization are disclosed, and the specific layout and dispatching steps are as follows:
the method comprises the following steps: the method comprises the steps that production is carried out according to a customer customized order on the basis of personalized customization, and the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out on each customer in a store;
step two: an operator of the production line issues a process instruction book for production by combining with an MES (manufacturing execution system), and when an order is issued, a pattern file and process parameters corresponding to the order are uploaded to an aeroloom for production;
step three: conveying the vamp auxiliary material to a vamp auxiliary material lighting warehouse through a vamp auxiliary material conveying line to wait for matching with the vamp, and conveying the matched vamp with the RFID label, the auxiliary material and the material box to a station required by vamp forming through a vamp forming roller conveying line to perform operation;
step four: when the shoe upper and the auxiliary materials are conveyed to a computer pattern sewing machine process, the RFID label is required to be scanned, the corresponding clamping plate manufacturing tool is taken from the clamping plate lighting warehouse and conveyed to a control console through a clamping plate conveying line, and the finished product flows back to the clamping plate lighting warehouse and is stored in the control console through a lower clamping plate conveying line;
step five: on the basis of the fourth step, a lasting machine is utilized to prepare materials such as a bottom pressing die, a big sole and a last which are provided with the RFID chip through scanning RFID matching, and the bottom pressing die and the last need to be recycled;
step six: after the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform;
step seven: after the photoelectric switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding;
step eight: after receiving the materials, the AGV transports to the next process, and meanwhile, the jacking air cylinder descends to return to the original position.
And in the first step, a material BOM table and a process BOM table are generated through an MES system.
And in the second step, corresponding auxiliary material files are issued to the cutting machine for auxiliary material cutting, and the auxiliary materials are placed into a material box with the RFID label written with the order information after cutting is finished.
Step one, the vamp flies to weave, drops the back and triggers the sensor, and the sensor passes the signal to SCADA, and SCADA passes back MES with the order condition of accomplishing, and MES passes order information to the RFID printer and prints the label and place on the AGV feed bin, and before SCADA dispatches the AGV to the conveyer belt, sensor before triggering, and it drives the motor rotation and sends the vamp to the AGV to pass to the PLC with the signal.
The AGV is an automatic guide transport vehicle, is provided with a backing frame and is used for conveying the vamps falling down from the vamp feeding device and sending the vamps to the RFID printer; the RFID printer has a function of printing RFID and is used for printing order information of relevant vamps.
Example 2
A layout and a dispatching mode of a shoemaking production line based on personalized customization are disclosed, and the specific layout and dispatching steps are as follows:
the method comprises the following steps: the method comprises the steps that production is carried out according to a customer customized order on the basis of personalized customization, and the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out on each customer in a store;
step two: an operator of the production line issues a process instruction book for production by combining with an MES (manufacturing execution system), and when an order is issued, a pattern file and process parameters corresponding to the order are uploaded to an aeroloom for production;
step three: conveying the vamp auxiliary material to a vamp auxiliary material lighting warehouse through a vamp auxiliary material conveying line to wait for matching with the vamp, and conveying the matched vamp with the RFID label, the auxiliary material and the material box to a station required by vamp forming through a vamp forming roller conveying line to perform operation;
step four: when the shoe upper and the auxiliary materials are conveyed to a computer pattern sewing machine process, the RFID label is required to be scanned, the corresponding clamping plate manufacturing tool is taken from the clamping plate lighting warehouse and conveyed to a control console through a clamping plate conveying line, and the finished product flows back to the clamping plate lighting warehouse and is stored in the control console through a lower clamping plate conveying line;
step five: on the basis of the fourth step, a lasting machine is utilized to prepare materials such as a bottom pressing die, a big sole and a last which are provided with the RFID chip through scanning RFID matching, and the bottom pressing die and the last need to be recycled;
step six: after the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform;
step seven: after a proximity switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding;
step eight: after receiving the materials, the AGV transports to the next process, and meanwhile, the jacking air cylinder descends to return to the original position.
And in the first step, a material BOM table and a process BOM table are generated through an MES system.
And in the second step, corresponding auxiliary material files are issued to the cutting machine for auxiliary material cutting, and the auxiliary materials are placed into a material box with the RFID label written with the order information after cutting is finished.
Step one, the vamp flies to weave, drops the back and triggers the sensor, and the sensor passes the signal to SCADA, and SCADA passes back MES with the order condition of accomplishing, and MES passes order information to the RFID printer and prints the label and place on the AGV feed bin, and before SCADA dispatches the AGV to the conveyer belt, sensor before triggering, and it drives the motor rotation and sends the vamp to the AGV to pass to the PLC with the signal.
The AGV is an automatic guide transport vehicle, is provided with a backing frame and is used for conveying the vamps falling down from the vamp feeding device and sending the vamps to the RFID printer; the RFID printer has a function of printing RFID and is used for printing order information of relevant vamps.
When the invention works: the proposal mainly optimizes the layout and the scheduling mode of the production line, combines the industrial internet technology, meets the requirement that the production line can schedule the required materials in real time, and realizes large-scale flexible and personalized customized production of the production line; an RFID printer is arranged beside the shoe upper accessory lighting warehouse, an RFID reading device and an industrial flat plate are arranged on the corresponding shoe making process and are used for identifying material and order information, the intelligent degree is high, the fault-tolerant rate is low, and the accuracy of the product is effectively improved; after the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform; after the photoelectric switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding; after receiving the materials, the AGV transports the materials to a next process, and meanwhile, the jacking cylinder descends to return to the original position; the flying loom can transmit vamp completion information to AGV dispatching software to call the AGV to a corresponding machine platform to receive the material and send the material to the next process, manual intervention is not needed in the whole process, the automation degree is high, the efficiency is obvious, the using requirement is met, and the flying loom is suitable for wide popularization and use; this shoemaking is produced and is line overall arrangement and dispatch mode stable and reliable based on individualized customization, equipment is simple, convenient operation, and the practicality is strong, is fit for extensively using widely.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A layout and a dispatching mode of a shoemaking production line based on personalized customization are characterized in that the specific layout and dispatching steps are as follows:
the method comprises the following steps: the method comprises the steps that production is carried out according to a customer customized order on the basis of personalized customization, and the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out on each customer in a store;
step two: an operator of the production line issues a process instruction book for production by combining with an MES (manufacturing execution system), and when an order is issued, a pattern file and process parameters corresponding to the order are uploaded to an aeroloom for production;
step three: conveying the vamp auxiliary material to a vamp auxiliary material lighting warehouse through a vamp auxiliary material conveying line to wait for matching with the vamp, and conveying the matched vamp with the RFID label, the auxiliary material and the material box to a station required by vamp forming through a vamp forming roller conveying line to perform operation;
step four: when the shoe upper and the auxiliary materials are conveyed to a computer pattern sewing machine process, the RFID label is required to be scanned, the corresponding clamping plate manufacturing tool is taken from the clamping plate lighting warehouse and conveyed to a control console through a clamping plate conveying line, and the finished product flows back to the clamping plate lighting warehouse and is stored in the control console through a lower clamping plate conveying line;
step five: on the basis of the fourth step, a lasting machine is utilized to prepare materials such as a bottom pressing die, a big sole and a last which are provided with the RFID chip through scanning RFID matching, and the bottom pressing die and the last need to be recycled;
step six: after the flying loom finishes flying, the vamp falls onto the tray, and the completion information is transmitted to AGV scheduling software to call the AGV to a corresponding machine platform;
step seven: after the photoelectric switch on the feeding device recognizes that the AGV is in place, the jacking cylinder rises to drive the tray to rotate, and the vamp on the tray slides into a material box on the AGV to finish feeding;
step eight: after receiving the materials, the AGV transports to the next process, and meanwhile, the jacking air cylinder descends to return to the original position.
2. The layout and dispatching method of shoe production line based on personalized customization according to claim 1, characterized in that: and in the first step, a material BOM table and a procedure BOM table are generated through an MES system.
3. The layout and dispatching method of shoe production line based on personalized customization according to claim 1, characterized in that: and in the second step, corresponding auxiliary material files are issued to the cutting machine for auxiliary material cutting, and the auxiliary materials are placed into a material box with the RFID label written with the order information after cutting is finished.
4. The layout and dispatching method of shoe production line based on personalized customization according to claim 1, characterized in that: step one, after the vamp flies to weave, the sensor is triggered after the vamp drops, the sensor transmits a signal to the SCADA, the SCADA transmits the order completion condition back to the MES, the MES transmits order information to the RFID printer, the RFID printer prints a label and places the label on an AGV stock bin, the SCADA dispatches the AGV to the front of a conveying belt, the sensor before the triggering transmits the signal to the PLC, and the PLC drives the motor to rotate so as to convey the vamp to the AGV.
5. The layout and dispatching method of shoe production line based on personalized customization according to claim 1, characterized in that: the AGV is an automatic guide transport vehicle, is provided with a backing frame and is used for conveying the vamps falling down from the vamp feeding device and sending the vamps to the RFID printer; the RFID printer has a function of printing RFID and is used for printing order information of relevant vamps.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112686572A (en) * | 2021-01-12 | 2021-04-20 | 福建省莆田市双驰科技有限公司 | RFID-based vamp, outsole and shoe tree matching method and device |
| CN112859782A (en) * | 2021-01-12 | 2021-05-28 | 福建省莆田市双驰科技有限公司 | Dynamic dispatching method for flying loom group based on industrial internet |
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2019
- 2019-11-25 CN CN201911164265.4A patent/CN111105290A/en active Pending
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| CN112686572A (en) * | 2021-01-12 | 2021-04-20 | 福建省莆田市双驰科技有限公司 | RFID-based vamp, outsole and shoe tree matching method and device |
| CN112859782A (en) * | 2021-01-12 | 2021-05-28 | 福建省莆田市双驰科技有限公司 | Dynamic dispatching method for flying loom group based on industrial internet |
| CN112859782B (en) * | 2021-01-12 | 2022-02-08 | 福建省莆田市双驰科技有限公司 | Dynamic dispatching method for flying loom group based on industrial internet |
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Application publication date: 20200505 |