CN210722737U - Automatic production line structure for magnetic material - Google Patents

Abstract

The utility model provides a magnetism material automation line structure, according to the order of magnetic shoe suppression, detection, transport, warehouse entry, sintering, includes following several main component parts in proper order: the device comprises a pressing machine (2), a sorting table, a visual stuffing lack detection mechanism (6) arranged on the sorting table and used for detecting the magnetic shoes (1), a mechanical arm (8) used for taking the magnetic shoes (1), a stacking platform (9) used for placing the magnetic shoes (1) and ID cards in trays, a tray scanner (10) used for scanning information of the ID cards of the trays, a conveying belt (11) used for conveying the trays fully loaded with the magnetic shoes (1) to a sintering furnace, the sintering furnace (15), a printer (16) and an empty tray return system (22); and a control system having a system scheduling function. The production line of this structure passes through control system and realizes automaticly, has reduction in production cost, improves production efficiency, improves the product uniformity, and unified check standard promotes advantages such as information-based management level.

Description

Automatic production line structure for magnetic material

Technical Field

The invention belongs to the technical field of magnetic material production and manufacturing, and particularly relates to an automatic production line of a motor stator magnetic shoe, which is an information intelligent automatic production line using a robot instead of a human.

Background

With the rise of the European magnetic part automation industry, the automation production becomes the direction mark of sustainable development of the magnetic part and magnetic shoe industry, the automation equipment for producing the magnetic part becomes new kinetic energy of the magnetic part industry, and the intelligent information automation production becomes the key for realizing sustainable development of magnetic part enterprises and improving the enterprise competitiveness. At present, the competition of the electronic element industry is intensified, enterprises mostly rely on cost reduction to ensure profits, labor cost is reduced, production efficiency is improved, and automatic production is used to become one of the modes of cost reduction. Moreover, with the introduction of concepts of intelligent manufacturing 2025 and industrial 4.0, the lean production demand is more and more intense at present, an intelligent production industrial internet platform serving the magnetic industry is established in the magnetic material industry cluster, and the platform can realize accurate management and control by combining a big data technology and an artificial intelligence technology with the industry best business practice and also provide one-stop intelligent service for the production of the magnetic material.

The motor stator magnetic shoe belongs to a magnetic component (electrical element) made of non-ferrous metal alloy, the automatic production line of the manufacturing and post-processing of the motor stator magnetic shoe has high requirements on robot equipment, the production process flow of the magnetic shoe comprises batching, crushing, profiling, sintering and the like, and after the profiling, the magnetic shoe is required to be sorted (material taking, detecting and arranging), stacked, transported and transferred and stored before sintering. Pain points of customers: the manual sorting is difficult, the product defect identification is difficult, the manual stacking of semi-finished products (the magnetic tiles are semi-finished products before sintering, the same below) is easy to damage, the semi-finished products are easy to scrap after long storage time, and the product tracing is difficult.

Disclosure of Invention

The invention relates to a robot information intelligent automatic production line which is developed by aiming at information tracking such as defect detection, defective product recovery, semi-finished product stacking, transportation, batch concentration, semi-finished product warehousing and ex-warehousing, sintering, warehousing traceability, press fault detection and the like of magnetic tiles in a complete process flow process of magnetic tile manufacturing and post-processing, wherein after the magnetic tiles are pressed, automatic material taking, automatic detection, automatic stacking, automatic transportation, intelligent distinguishing and intelligent scheduling operation are carried out to replace manual detection, manual stacking and manual scheduling, so that the full-automatic production of pressing, storing and sintering of the magnetic tiles semi-finished products is realized, the yield is improved, the working efficiency is improved, defective products are effectively recovered, the defects of a pressing die are analyzed and early warned by big data, the production and production energy scheduling are advanced, and the intelligent automatic production line solves the problems that the existing manual sorting is difficult, the product defect identification is difficult, and the damage is easily caused by, the semi-finished products are easy to scrap when being stored, and the products are difficult to trace to the source.

The technical means of the invention are realized as follows:

the automatic production line of the magnetic shoe comprises the following main components in sequence according to the sequence of pressing, detecting, conveying, warehousing and sintering of the magnetic shoe: the device comprises a pressing machine 2, a sorting table, a visual stuffing lack detection mechanism 6, a manipulator 8, a stacking platform 9, a tray scanner 10, a conveyer belt 11, a sintering furnace 15, a printer system 16 and an empty tray return system, wherein the visual stuffing lack detection mechanism 6 is arranged on the sorting table and used for detecting magnetic tiles 1;

the control system with the system scheduling function comprises a server connected with a PC industrial personal computer, a tray scanner system, a PLC controller, a defect identification system and a label printing system, wherein the defect identification system and the label printing system are connected with the server;

the motion of each moving part is controlled by a PLC, and the control system acquires, analyzes and instructs a PLC controller to sense information; therefore, the automatic production line of the magnetic shoe is formed through the mutual transmission or connection or action relationship among the components and the system control program.

So, this intelligent automation line scheme realizes following main function:

1. the visual stuffing-lacking detection scanner is matched with a detection system of an industrial personal computer to realize defect identification; 2. the six-shaft mechanical arm completes stacking of semi-finished products; 3. the unique ID number is used as a product traceability basis; 4. the product sintering is finished and the tracing card is printed;

the invention brings the following advantages:

(1) the number of operating personnel is reduced, and the production cost is reduced; (2) the production efficiency is improved; (3) the consistency of the product is improved, the product information is effectively normalized and controlled, the normalization and unification of the information of the front and rear processes of the product can be optimized, and an accurate basis is provided for the product source searching; (4) the inspection standard is unified, missing inspection or wrong inspection caused by human is avoided, and the product quality is further improved; (5) the production process parameters, the flow and the progress are traced, the operation of equipment is monitored, the process is convenient to standardize, the informatization management level is improved, and the product yield is improved.

On the basis, a storage 12 for transferring and storing magnetic shoe trays and a sintering furnace conveyor belt 14 are arranged at the front end of the sintering furnace 15, and the conveyor belt 11 conveys the trays fully loaded with the magnetic shoes 1 to the sintering furnace, then conveys the trays to the storage 12 for transferring and storing, and then conveys the trays to the sintering furnace through the sintering furnace conveyor belt 14; the control system with the system scheduling function comprises a storage control system connected with a PC industrial personal computer. So, this intelligent automation line scheme still realizes following function: 5. and the automatic warehousing control system completes semi-finished product stacking and scheduling.

On the basis, the warehouse 12 is composed of a plurality of warehouse units, and the warehouse units are formed by splicing a plurality of shelves end to end. Therefore, the storage can be made into a plurality of storage units at certain intervals, each storage unit can be made into a certain length and a certain height, the storage control system instructs the intelligent lifting vehicle 13 arranged by the storage units to lift the magnetic shoe trays to the corresponding storage room positions (or take the magnetic shoe trays down from the corresponding storage room positions) according to the ID card information (the press model, the magnetic shoe specification and the one-to-one correspondence between the storages), and the semi-finished product stacking and scheduling are realized.

On the basis, the sorting table comprises a sucker frame 3 between an upper die and a lower die of a horizontal reciprocating press 2, a platform 4 to be detected for placing the magnetic tiles 1 sucked by the sucker frame 3, a sucking turnover frame 5 for sucking the magnetic tiles on the platform 4 to be detected for detection, and a queuing platform 7 for placing the qualified magnetic tiles 1. The visual stuffing lack detection mechanism 6 detects the magnetic tiles 1 adsorbed by the adsorption turning frame 5, and the qualified magnetic tiles are arranged on the queuing platform 7. And sorting, namely taking out the magnetic shoes from the die of the pressing machine, detecting the magnetic shoes, and sorting the qualified magnetic shoes, wherein the final presentation is to orderly arrange the regulated positions of the qualified magnetic shoes to prepare for stacking of a manipulator. After the magnetic shoes are tidily arranged, the mechanical arm 8 stacks the magnetic shoes 1 in the tray of the stacking platform 9. The sorting table is a platform structure for sorting, so that the sorting table finishes the magnetic shoe taking out from the pressing machine, and then detects, lines up and arranges the transmission.

In addition to the above, another technical solution of the present invention is that the robot 8 has a flexible suction mechanism 20. Thus, the manipulator 8 can take and place magnetic shoes at will by virtue of the flexible adsorption mechanism 20.

In addition to the above, another technical solution of the present invention is that the robot 8 is provided with a robot additional defect detecting mechanism 21. The mechanical arm additional defect detection mechanism 21 is a 3D stereo camera or a laser scanner, so that when the mechanical arm 8 adsorbs the magnetic shoe 1 to perform corresponding stacking actions, the magnetic shoe 1 absorbed by the mechanical arm 8 is scanned and detected again through the mechanical arm additional defect detection mechanism 21, scanning information enters a control system, if a defective magnetic shoe exists, the magnetic shoe falls into a waste area, and qualified magnetic shoes are stacked in a tray of the stacking platform 9.

Another technical solution of the present invention is that on the basis of the above, the stacking platform 9 is a conveyor belt structure. In this way, when the pallet of the pallet platform 9 is filled with the magnetic shoes 1 and the ID cards are put in, the pallet platform 9 automatically transfers the magnetic shoe pallet onto the conveyor belt 11.

Another technical solution of the present invention is that on the basis of the above, the tray scanner 10 includes an ID card identification device having a network communication function. Thus, when the magnetic shoe tray fully loaded with the magnetic shoes 1 and the ID cards passes through the tray scanner 10 arranged at the front end, the middle end and the tail end on the line, the tray scanner 10 automatically scans the ID cards to acquire ID card information, and enters the system through a network port, on the whole line, the front end (stacking platform) is binding information, the middle end (warehousing) is acquiring information, and the tail end (sintering) is unbinding information. Therefore, the unique ID card identifies product information tracking, improves product consistency, effectively standardizes and controls product information, optimizes the standardization and unification of process information before and after products, and provides accurate basis for product source searching.

On the basis of the above, the empty tray returning system comprises an empty tray returning control, a tray receiving and releasing device 19 responding to the empty tray application information of the pallet 9, an empty plate returning conveyor belt 17 returning the empty tray, and a tray preparing mechanism 18 receiving the empty tray from the empty plate returning conveyor belt 17 and supplementing the empty tray to the pallet 9. Therefore, after the magnetic shoe is sintered, the empty tray is transmitted back to the stacking platform needing the empty tray through the empty tray return system according to a demand instruction and is stored in a station plate storage area of the stacking platform.

On the basis, the other technical scheme of the invention is that the defect identification system of the automatic magnetic material production line presets the information of qualified products and unqualified products of the magnetic tiles, and compares and calculates the information obtained by the defect detection image scanner with the preset information to judge whether the products are qualified or not. Therefore, the scanned information is transmitted into the system by the defect detection image scanner (such as the visual stuffing lack detection mechanism 6), the system judges whether the information is qualified, the mechanism for bearing the magnetic shoe detection (such as the adsorption turnover frame 5 for adsorbing the magnetic shoe 1) puts unqualified products into a waste product area according to the instruction of qualification, and the qualified products are transmitted to the platform to be taken.

On the basis, the other technical scheme of the invention is that the automatic magnetic material production line comprises a plurality of pressing machines 2, and the corresponding sorting tables, the visual stuffing lack detection mechanism 6, the mechanical arm 8, the stacking platform 9 and the tray scanner 10 are provided in plurality. Therefore, the multiple sleeve pressing machines press the magnetic tiles, one transportation line is used for transportation, one warehouse is used for transferring and storing, pressing, transferring, storing and sintering are carried out, the rhythm is coordinated, the space is reasonably utilized, and the production efficiency is improved.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention.

FIG. 1 is a schematic view of the structure of the present invention (perspective view)

FIG. 2 is a schematic view of the structure of the sorting table of the present invention, showing the press and the suction frame part

FIG. 3 is a schematic view of the structure of the sorting table of the present invention-inspection platform, queuing platform

FIG. 4 is a preview of the operation of the production line of the present invention

FIG. 5 is a view showing the process of the cycle of the production line according to the present invention

FIG. 6 is a block diagram of a control system according to the present invention

FIG. 7 is a schematic view of a tray scanner according to the present invention

Wherein: 1. the magnetic tile detection device comprises a magnetic tile, a pressing machine, a suction disc rack, a platform to be detected, a suction overturning rack, a visual stuffing lack detection mechanism, a queuing platform, a manipulator, a stacking platform, a tray scanner, a conveyor belt, a warehouse, a lifting vehicle, a sintering furnace conveyor belt, a sintering furnace, a printing system, a blank plate returning conveyor belt, a tray material preparing mechanism, a tray receiving and placing device, a flexible adsorption mechanism and a manipulator additional defect detection mechanism, wherein the magnetic tile detection mechanism comprises 2 magnetic tiles, 3 magnetic suction disc racks, 4 magnetic suction disc platforms, 5 magnetic suction overturning racks, 6 magnetic suction disc detection mechanisms, 7 magnetic suction disc detection mechanisms, 8 magnetic suction disc

Detailed Description

The present invention will now be described in detail by way of the following detailed description with reference to the accompanying drawings, which are included by way of illustration and explanation and are not intended to limit the scope of the invention in any way. Furthermore, features from embodiments in this document and from different embodiments can be combined accordingly by a person skilled in the art from the description in this document.

In the embodiment of the automatic production line of the magnetic shoe, the functions or the functions of each part are as follows:

1. magnetic shoe

2. Press, oil press for pressing magnetic shoe

3. Suction disc frame, mechanism for sucking magnetic shoe between upper and lower dies of horizontal reciprocating press

4. Platform to be detected and placed after magnetic shoe is taken out from upper die and lower die of pressing machine

5. Adsorb roll-over stand, absorb magnetic shoe then upset and supply detection mechanism to carry out the structure that detects

6. Visual stuffing-lack detection mechanism and detection mechanism for detecting defects of magnetic tiles

7. Queuing platform, platform for placing and arranging certified magnetic shoes after detection

8. Manipulator, robot of taking magnetic shoe

9. The stacking platform comprises a stacking platform and magnetic shoe stacking platforms, and each stacking platform needs one manipulator to complete work; after the stacking is finished, an ID card is placed on the magnetic tile tray; binding the tray information of each magnetic shoe with an ID card; the stacking platform is of a conveying belt structure and is used for conveying magnetic shoe trays into the conveying belt

10. A tray scanner, an ID card identification device with network communication function, and a mechanism arranged at the tray stacking platform, the storage, the sintering furnace and the like for scanning the ID card information of the magnetic shoe tray

11. Conveyer belt, mechanism for conveying magnetic shoe tray to storage

12. Warehousing, storing magnetic tile trays, scanning ID card of each magnetic tile tray before warehousing, sending to a dispatching system, identifying batch number of the magnetic tile tray by the dispatching system, entering corresponding position of a warehousing room (one-to-one correspondence between press type, magnetic tile specification and warehousing room)

13. Intelligent lifting vehicle, lifting magnetic shoe tray to high-position trolley for storage

14. Sintering furnace conveyor belt, mechanism for conveying magnetic shoe trays from storage to sintering furnace

15. The sintering furnace is used for sintering the raw materials,

16. the printer system prints the information of each magnetic shoe tray after the magnetic shoes are sintered

17. Empty plate return conveying belt and mechanism for returning empty tray

18. A tray preparation mechanism, a mechanism for receiving empty trays from the empty plate return conveyor belt and replenishing empty trays for the stacking platform

19. Tray receiving and placing equipment and mechanism for responding to application of empty tray

20. Flexible adsorption mechanism, and auxiliary mechanism for taking and putting down magnetic shoe by manipulator

21. Manipulator additional defect detection mechanism and manipulator attached detection mechanism

The following describes an embodiment of the automatic production line of magnetic tiles with reference to the drawings and the text, and referring to fig. 1, fig. 4 and fig. 5, an automatic production line of magnetic tiles sequentially comprises the following main components in the order of pressing, detecting, conveying, warehousing and sintering of the magnetic tiles: the device comprises a pressing machine 2, a sorting table, a visual stuffing lack detection mechanism 6, a manipulator 8, a stacking platform 9, a tray scanner 10, a conveyer belt 11, a sintering furnace 15, a printer system 16 and an empty tray return system, wherein the visual stuffing lack detection mechanism 6 is arranged on the sorting table and used for detecting magnetic tiles 1; the control system with the system scheduling function comprises a server connected with a PC industrial personal computer, a tray scanner system, a PLC controller, a defect identification system and a label printing system, wherein the defect identification system and the label printing system are connected with the server; the motion of each moving part is controlled by a PLC, and the control system acquires, analyzes and instructs a PLC controller to sense information; therefore, the automatic production line of the magnetic shoe is formed through the mutual transmission or connection or action relationship among the components and the system control program. The process comprises the following steps: when the mould rises on the letter sorting platform inductor response briquetting machine 2, the automatic magnetic shoe 1 that absorbs, the three-dimensional surface that lacks filling detection mechanism 6 and detect magnetic shoe 1 of vision falls down (gets into the waste product district) automatically to the defective work, puts in the platform of waiting to get to the defective work. The visual stuffing lack detection mechanism 6 realizes transverse movement to scan the surface of the magnetic tile 1 through motor power, performs three-dimensional detection, analyzes and identifies through three-dimensional detection software, and feeds back signals to a sorting table so as to remove and leave good and defective products (the good products are left, and the defective products fall down). The manipulator 8 takes the magnetic shoe 1 on the platform to be taken and stacks in the tray of the stacking platform 9. After the trays are stacked to a certain height, an ID card (the ID card is edited in advance to be numbered, the number corresponds to the number of a pressing machine, and the number corresponds to the product specification and model) is placed at a certain position of the tray, the stacking area tray scanner 10 scans the information of the ID card of the tray to obtain the number of the tray, the number of the tray is transmitted to an industrial personal computer through a network interface to be bound, and the corresponding batch is obtained according to the current date. Then, the pallet table 9 transfers the tray (magnetic shoe tray) loaded with the magnetic shoes 1 to the empty position of the conveyor belt 11. Before sintering, the sintering area tray scanner 10 scans information of a tray ID card and transmits the information back to an industrial personal computer, a scheduling system generates a first-in first-out product information list according to the information and unbinds the tray from the system (the ID card does not enter a sintering furnace and is recycled), and after sintering is completed in the sintering furnace 15, a control system instructs a printer system 16 to print product information related to the tray according to the first-in first-out product information list. The empty pallet after the production process flow of the magnetic shoe is completed returns to the pallet material preparation mechanism 18 through the empty plate return conveyor belt 17 and is supplied to the pallet platform 9 for standby. The control system with the system scheduling function is provided with an industrial personal computer, installs and develops scheduling system software, controls a tray scanner system, controls a PLC (programmable logic controller) and a defect identification and label printing system, and acquires, analyzes and instructs induction information for instructions of the PLC. The dispatching control system realizes the full-automatic production process of the magnetic shoe, and comprises detection, material taking and stacking by a mechanical arm, scanning of the tray ID card, transportation, sintering and information printing of the ID card, so that the production efficiency is improved, and the labor intensity of workers is reduced. The defect detection and identification system can also be independently provided with an industrial personal computer and a sensor (laser), controls the visual stuffing lack detection mechanism 6, the detection sensor and the mechanism for the absorption magnetic shoe matching detection, and is independent of the scheduling system to operate independently and independent of the scheduling control system to operate. Therefore, through the mutual transmission connection relation or action relation among the components and a system control program, the automatic stacking intelligent resolution scheduling ordered operation production line equipment for magnetic shoe pressing is formed, the magnetic shoes can be automatically stacked, automatic conveying and automatic sintering are carried out on the automatic production line equipment, and the automatic intelligent operation of manual operation is not needed.

This intelligent automation production line scheme realizes following main function: 1. the visual stuffing-lacking detection scanner is matched with a detection system of an industrial personal computer to realize defect identification; 2. the six-shaft mechanical arm completes stacking of semi-finished products; 3. the unique ID number is used as a product traceability basis; 4. and (5) completing the printing of the tracing card after the product is sintered.

The invention brings the following advantages: (1) the number of operating personnel is reduced, and the production cost is reduced; (2) the production efficiency is improved; (3) the consistency of the product is improved, the product information is effectively normalized and controlled, the normalization and unification of the information of the front and rear processes of the product can be optimized, and an accurate basis is provided for the product source searching; (4) the inspection standard is unified, missing inspection or wrong inspection caused by human is avoided, and the product quality is further improved; (5) the production process parameters, the flow and the progress are traced, the operation of equipment is monitored, the process is convenient to standardize, the informatization management level is improved, and the product yield is improved.

On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 1, fig. 4 and fig. 5, a warehouse 12 for intermediately storing magnetic tile trays and a sintering furnace conveyor belt 14 are arranged at the front end of the sintering furnace 15, and the conveyor belt 11 conveys the trays fully loaded with the magnetic tiles 1 to the sintering furnace, and then conveys the trays to the warehouse 12 for intermediately storing and then conveys the trays to the sintering furnace through the sintering furnace conveyor belt 14; the control system with the system scheduling function comprises a storage control system connected with a PC industrial personal computer. When the magnetic tile tray reaches the shunting area of the storage 12, the shunting area tray scanner 10 scans information of the tray ID card (the ID card is edited in advance and numbered, and corresponds to the number of a pressing machine, the number of the pressing machine corresponds to the product specification model, and the product specification model corresponds to the storage room position), and returns the information to the industrial personal computer, and the industrial personal computer confirms batch information to which the tray belongs, and the batch information reaches the corresponding ground position through a shunting conveyor belt, and then the magnetic tile tray is lifted to the corresponding storage room position (the number of the pressing machine corresponds to each storage room, and the number of the pressing machine, the specification model of the magnetic tile and the storage room correspond one to one), so that the storage 12 is used as the. The scheduling principle is as follows: the intelligent lifting vehicle of the storage 12 automatically moves to the placement position of the corresponding magnetic shoe in the storage 12 according to the information of the sintering furnace 15 detected by the industrial personal computer and the preset production arrangement, and the magnetic shoe tray is taken down through the connection of a roller and a chain transmission between the storages and the intelligent lifting vehicle and is moved to the preparation position of the sintering furnace 15 through the sintering furnace conveyor belt 14. In this embodiment, the magnetic shoe tray is divided into two branches to be conveyed into and taken out of the bin, and then each branch is conveyed into the sintering furnace by two branches of the sintering furnace conveyor belt 14. So, this intelligent automation line scheme still realizes following function: 5. and the automatic warehousing control system completes semi-finished product stacking and scheduling. The dispatching control system realizes the full-automatic production process of the magnetic shoe, and comprises detection, mechanical arm material taking and stacking, tray ID scanning, transportation, warehousing, ex-warehouse, sintering and ID information printing. The dispatching system can clear the production time and transfer position of each batch of magnetic tiles in the production process, can reasonably arrange the first-in first-out sintering sequence, improves the production efficiency and reduces the labor intensity of workers. Therefore, through the mutual transmission connection relation or action relation among the components and a system control program, the automatic stacking intelligent resolution scheduling ordered operation production line equipment for magnetic shoe pressing is formed, the magnetic shoes can be automatically stacked, automatic conveying and automatic storage are carried out on the automatic production line equipment, sintering is automatically arranged, and full-automatic intelligent operation of manual operation is not needed.

On the basis of the above embodiment, in another embodiment of the present invention, the warehouse 12 is composed of a plurality of warehouse units, each warehouse unit is formed by splicing a plurality of shelves end to end, and the warehouse unit is provided with an intelligent lifting car 13 for lifting the magnetic shoe trays to (or taking the magnetic shoe trays from) corresponding warehouse locations. One storage unit is spliced end to end by a plurality of goods shelves, and length direction can infinitely superpose mutually and splice, and direction of height divides the several layers. If 60 shelves are spliced in the length direction, each layer is 60 storage rooms, and the height direction is divided into 8 layers, namely 480 storage rooms; if the warehouse 12 has three warehouse units, there are 1440 bays; if two stockers are 8-tiered, one stocker is 9-tiered, i.e., there are 1500 bays. The magnetic tiles with the same specification are stored in the storage rooms of each layer, and a magnetic tile tray is placed in each storage room. If the storage 12 has a plurality of storage units, the magnetic tile trays are conveyed in and then are transmitted to proper storage unit positions through the shunt conveyor belts, the magnetic tile trays are lifted to corresponding storage room positions through the intelligent lifting vehicle 13, or the intelligent lifting vehicle 13 takes down the magnetic tile trays from the corresponding storage room positions to the sintering furnace conveyor belts 14 according to system scheduling instructions, and then the sintering furnace 15 is carried out. The scheduling operation principle is as follows: the movement of the magnetic shoe tray of each storage room of the storage 12 on the goods shelf is realized through the action of the roller and the chain of the upper partition space of the storage room, the intelligent lifting vehicle 13 of the storage 12 automatically moves to the placement position of the corresponding magnetic shoe in the storage 12 according to the information of the sintering furnace 15 detected by the industrial personal computer and the preset production arrangement, the magnetic shoe tray is taken down through the connection of the roller and the chain transmission of the storage room and the intelligent lifting vehicle 13, and the magnetic shoe tray is moved to the preparation position of the sintering furnace 15 through the conveyor belt 14 of the sintering furnace. Therefore, the storage can be made into a plurality of storage units at certain intervals, each storage unit is made into a certain length and a certain height by splicing a plurality of goods shelves end to end, the storage control system sets an instruction on the intelligent lifting car 13 of the storage unit according to ID card information (the press model, the magnetic shoe specification and the storage room one-to-one correspondence), the magnetic shoe tray is lifted to the corresponding storage room position (or the magnetic shoe tray is taken down from the corresponding storage room position), and the semi-finished product stacking and scheduling are realized.

On the basis of the above embodiment, in another embodiment of the invention, as shown in fig. 2, fig. 3 and fig. 5, the sorting table comprises a suction cup frame 3 between an upper die and a lower die of a horizontal reciprocating press 2, a platform 4 to be detected for placing the magnetic tiles 1 adsorbed by the suction cup frame 3, an adsorption turnover frame 5 for adsorbing the magnetic tiles on the platform 4 to be detected for detection, and a queuing platform 7 for placing qualified magnetic tiles 1. The visual stuffing lack detection mechanism 6 detects the magnetic tiles 1 adsorbed by the adsorption turning frame 5, and the qualified magnetic tiles are arranged on the queuing platform 7. And sorting, namely taking out the magnetic shoes from the die of the pressing machine, detecting the magnetic shoes, and sorting the qualified magnetic shoes, wherein the final presentation is to orderly arrange the regulated positions of the qualified magnetic shoes to prepare for stacking of a manipulator. After the magnetic shoes are tidily arranged, the mechanical arm 8 stacks the magnetic shoes 1 in the tray of the stacking platform 9. The sorting table is a platform structure for sorting, so that the sorting table finishes the magnetic shoe taking out from the pressing machine, and then detects, lines up and arranges the transmission. The process comprises the following steps: a sorting table, wherein when the inductor induces that the upper die of the pressing machine 2 rises, the sucker frame 3 enters between the upper die and the lower die of the pressing machine 2 to suck the magnetic tiles 1 (the number can be multiple, such as 4 rows or 8 rows); in the process, a fixed sensor detects whether the magnetic shoes 1 on the suction disc frame 3 are integral or not to give a corresponding alarm, so that the damage to the die caused by the residual magnetic shoes in the die cavity is effectively avoided. Returning the suction disc frame 3, and placing the sucked magnetic tiles 1 on a platform 4 to be detected; the magnetic shoe 1 is automatically sucked and placed by the sucking disc frame 3, and the air cylinder is used for changing the relative distance between the permanent magnet blocks and the magnetic shoe 1 so as to realize the suction and the separation of the pressed magnetic shoe 1. The platform 4 to be detected is moved to a detection position, the adsorption turnover frame 5 absorbs a certain number of magnetic tiles 1 (such as 1 row), the magnetic tiles 1 are turned to face the visual stuffing lack detection mechanism 6, the visual stuffing lack detection mechanism 6 detects the integrity of the concave surfaces and the three-dimensional surfaces of the magnetic tiles 1, unqualified products automatically fall down (enter a waste product area), and qualified products move forwards along with the frame and are placed on the queuing platform 7; the adsorption roll-over stand 5 absorbs and places the magnetic shoe 1, and the air cylinder is used to change the relative distance between the permanent magnet blocks and the magnetic shoe 1 so as to realize the absorption and the separation of the pressed magnetic shoe 1. The visual stuffing lack detection mechanism 6 realizes transverse movement and scanning of the surface of the magnetic tile 1 through motor power, performs three-dimensional detection, analyzes and identifies through three-dimensional detection software, and feeds back signals to adsorb the turnover frame 5 so as to remove and leave good and defective products (the good products are left, and the defective products fall down). The magnetic shoes 1 in each row are supplemented by the magnetic shoes 1 in the back rows to achieve order due to the vacancy caused by defective products, the queuing platform 7 is composed of a plurality of independent parallel distributed sub-transmission belts, the single sub-transmission belt is independent power, power signals are derived from the number of the genuine products, the magnetic shoes arriving on the queuing platform 7 are divided into a plurality of longitudinal rows (such as 8 longitudinal rows), and each longitudinal row of magnetic shoes corresponds to one sub-transmission belt. When the magnetic shoes are placed on the queuing platform 7 once, the sub-conveyor belts corresponding to the placing positions step backwards by one position, the magnetic shoes are arranged in front of the arranged magnetic shoe queue, and the edge or the baffle plate of the arranged magnetic shoe queue behind is not moved, so that the queuing platform 7 finishes the compact arrangement of the magnetic shoes of multiple longitudinal teams. The unit stacking is orderly lined, the compactness and uniformity of the unit stacking are improved, the manipulator 8 is convenient to take, and a good foundation is provided for the final integral stacking. After lining up, the robot 1 takes magnetic shoes (for example, 8 magnetic shoes in a row) and puts them into the tray of the palletizing platform 9. After the trays are stacked to a certain height, an ID card (the ID card is edited in advance to be numbered and corresponds to the number of a pressing machine, the number of the pressing machine corresponds to the product specification and model, and the product specification and model corresponds to the position of a storage room) is placed at a certain position of the tray, the tray scanner 10 in the stacking area scans the information of the tray ID card to obtain the number of the tray, the number of the tray is transmitted to an industrial personal computer through a network interface to be bound, and a corresponding batch is obtained according to the current date. Then, the pallet table 9 transfers the tray (magnetic shoe tray) loaded with the magnetic shoes 1 to the empty position of the conveyor belt 11. When the magnetic tile tray reaches the shunting area of the storage 12, the shunting area tray scanner 10 scans information of the tray ID card (the ID card is edited in advance and numbered, and corresponds to the number of a pressing machine, the number of the pressing machine corresponds to the product specification model, and the product specification model corresponds to the storage room position), and returns the information to the industrial personal computer, and the industrial personal computer confirms batch information to which the tray belongs, and the batch information reaches the corresponding ground position through a shunting conveyor belt, and then the magnetic tile tray is lifted to the corresponding storage room position (the number of the pressing machine corresponds to each storage room, and the number of the pressing machine, the specification model of the magnetic tile and the storage room correspond one to one), so that the storage 12 is used as the. When production is arranged and sintering is carried out, the magnetic shoe tray is taken down from the corresponding storage room position through the intelligent lifting vehicle 13 and is transmitted to the sintering furnace conveyor belt 14 through the shunt conveyor belt, before sintering, the sintering area tray scanner 10 scans information of the tray ID card and transmits the information back to the industrial personal computer, the scheduling system generates a first-in first-out product information list according to the information, and the tray is unbound from the system (the ID card does not enter the sintering furnace and is recycled). After the sintering furnace 15 has completed sintering, the control system instructs the printer system 16 to print the pallet related product information in a first-in first-out order from the product information list according to the product information list. The empty pallet after the production process flow of the magnetic shoe is completed returns to the pallet material preparation mechanism 18 through the empty plate return conveyor belt 17 and is supplied to the pallet platform 9 for standby. Thus, a production line work cycle process is completed.

The sorting table finishes the taking out of the magnetic shoes from the pressing machine, further detects, queues and arranges the transmission, realizes the taking and transportation of single or unit (a plurality of magnetic shoes are one unit, for example, 8 magnetic shoes in one unit) magnetic shoes, and is independent of a dispatching system to operate independently; the dispatching control system realizes the automatic production process of the multi-unit integrated magnetic shoe, and comprises detection, mechanical arm material taking and stacking, tray ID scanning, transportation, warehousing, ex-warehouse, sintering and ID information printing. The defect detection and identification system can also be independently provided with an industrial personal computer and a sensor (laser) to control the visual stuffing lack detection mechanism 6, the detection sensor and the mechanism for the absorption magnetic shoe matching detection, and is independent of the scheduling system to operate independently.

On the basis of the embodiment, in another embodiment of the invention, the sorting table does not need the platform 4 to be detected and the adsorption turning frame 5, the magnetic tile 1 is taken out by the sucker frame 3 from the space between the upper die and the lower die of the pressing machine 2 and then directly supplied to the visual stuffing missing detection mechanism 6 to detect the magnetic tile 1, then the qualified magnetic tile 1 is placed on the queuing platform 7, and after the magnetic tile is tidily arranged, the mechanical arm 8 takes the magnetic tile and stacks the magnetic tile in the tray of the stacking platform 9;

on the basis of the above embodiment, in another embodiment of the invention, the sorting table does not need the platform 4 to be detected, the adsorption turning frame 5 and the queuing platform 7, the magnetic tile 1 is taken out by the suction cup frame 3 from between the upper die and the lower die of the pressing machine 2 and then directly supplied to the visual stuffing missing detection mechanism 6 for detecting the magnetic tile 1, and then the qualified magnetic tile 1 is placed on the platform to be taken, and the manipulator 8 takes the magnetic tile and stacks the magnetic tile in the tray of the stacking platform 9.

On the basis of the above embodiment, in another embodiment of the present invention, the sorting table does not need a queuing platform 7, no matter the suction cup frame 3 takes out the magnetic tiles 1 from between the upper die and the lower die of the pressing machine 2 and then directly supplies the visual missing-stuffing detection mechanism 6 to detect the magnetic tiles 1, or the suction cup frame 3 takes out the magnetic tiles 1 and places the magnetic tiles 1 on the platform 4 to be detected, then the adsorption turning frame 5 absorbs the magnetic tiles and supplies the visual missing-stuffing detection mechanism 6 to detect the magnetic tiles 1, that is, no matter the suction cup frame 3 absorbs the magnetic tiles to detect or the adsorption turning frame 5 absorbs the magnetic tiles to detect, after detection, the qualified magnetic tiles 1 are directly placed in the tray of the stacking platform 9, and the manipulator 8 places the magnetic tiles 1 in the tray in order; the manipulator 8 is provided with a vision sensor and can fill a vacant position along the shape edge, so the manipulator 8 is a gripper for flexibly arranging the magnetic tiles in the tray and puts the magnetic tiles 1 in the tray in order.

In another embodiment of the present invention, on the basis of the above embodiment, the robot 8 of the automatic magnetic material production line has a flexible adsorption mechanism 20. The manipulator 8 for taking the magnetic shoes from the platform and stacking the magnetic shoes in the pallet of the stacking platform 9 can take the magnetic shoes of a unit (a plurality of magnetic shoes are a unit), the flexible adsorption mechanism 20 is provided with a flexible gripper, the gripper comprises a magnetic suction cylinder structure, and the magnetic suction cylinder comprises a magnetic suction cylinder and a magnetic suction cylinder jig; have the permanent magnetism piece in the jar smelting tool is inhaled to magnetism, and the jar smelting tool is inhaled to magnetism and relative movement under the cylinder action is inhaled to magnetism adsorbs unit magnetic shoe or breaks away from, so, manipulator 8 relies on flexible adsorption device 20 can get wantonly, put the magnetic shoe.

In another embodiment of the present invention, on the basis of the above embodiment, the robot 8 of the automatic magnet production line is provided with a robot attachment defect detecting mechanism 21. The mechanical arm additional defect detection mechanism 21 is a 3D stereo camera or a laser scanner, so that when the mechanical arm 8 adsorbs the magnetic shoe 1 to perform corresponding stacking actions, the magnetic shoe 1 absorbed by the mechanical arm 8 is scanned and detected again through the mechanical arm additional defect detection mechanism 21, scanning information enters a control system, if a defective magnetic shoe exists, the magnetic shoe falls into a waste area, and qualified magnetic shoes are stacked in a tray of the stacking platform 9. The manipulator 8 has the flexible adsorption mechanism 20 to absorb the magnetic shoe 1, and the additional defect detection mechanism 21 of manipulator scans the magnetic shoe 1 that the manipulator 8 absorbs once more and detects, and here is the third detection to the magnetic shoe, and the first time is that the letter sorting platform sensor detects whether there is damage, residue in the press to the magnetic shoe, and the second time is that the vision lacks the detection of filling detection mechanism 6 to the magnetic shoe. When the manipulator 8 adsorbs the magnetic shoes 1 and performs corresponding stacking actions, the appearance of the magnetic shoes 1 is scanned and detected through the manipulator additional defect detection mechanism 21, if defective magnetic shoes fall down, the magnetic shoes enter a waste product area, and the corresponding stacking is performed on the positive products. Therefore, the magnetic shoe entering the next procedure is guaranteed to be a qualified product of 100%, and the quality is guaranteed.

On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 1, the stacking platform 9 of the automatic magnetic material production line is a conveyor belt structure. Each stacking platform 9 needs one manipulator 8 to complete stacking work, and the manipulators 8 take magnetic shoes on the platforms and stack the magnetic shoes in trays of the stacking platforms 9; after the stacking is finished, manually placing a preset ID card on the magnetic tile tray; the tray scanner 10 scans ID card information, transmits the ID card information into an industrial personal computer, and binds the tray information of each magnetic shoe with the ID card; the stacking platform is a feeding and discharging conveyor belt running structure and conveys the magnetic shoe trays into the conveyor belt 11. In this way, when the pallet of the pallet platform 9 is filled with the magnetic shoes 1 and the ID cards are put in, the pallet platform 9 automatically transfers the magnetic shoe pallet onto the conveyor belt 11.

The conveyer belt 11 which is connected from the pressing machine station to the warehouse 12 for transportation is always kept running, and the stacking platform 9 flexibly adjusts the running of the station feeding and discharging conveyer belt according to the big data information scanned by each pressing machine station, so that some pressing machine stations can not run when not working, and the electric energy is saved; the running press inserts the magnetic shoe tray into the empty position of the conveyor belt 11 through the station feeding and discharging conveyor belt of the stacking platform 9.

The conveyer belt 11 that is connected to between the storage 12 and transports from the pressing machine platform corresponds a plurality of briquetting machines on a line, and the corresponding transmission band of part of each briquetting machine is disjointed each other, but these disjointed transmission bands can be in the whole operation with whole conveyer belt 11 again, and like this, conveyer belt 11 is nimble according to the big data information flexible adjustment running order of each briquetting machine station scanning, plays the firm pivot effect of connecting the dispatch storehouse, so, can not run the corresponding section of transmission band when some stations are out of work, saves the electric energy.

On the basis of the above embodiment, in another embodiment of the present invention, see fig. 7, the tray scanner 10 of the magnet automatic production line includes an ID card identification device having a network communication function. According to the production requirement, a certain number of ID cards (ID card pre-editing numbers, corresponding to press numbers, corresponding to product (magnetic shoe) specification models and also corresponding to storage positions) are pre-edited, after semi-finished magnetic shoes are stacked, the edited ID cards are placed in a certain fixed position of a magnetic shoe tray, when the magnetic shoe tray filled with the semi-finished products passes through the position below an ID card identification device, the identification device reads information in the ID cards to obtain tray numbers, the tray numbers are transmitted to an industrial personal computer through a network interface to be bound, and corresponding batches are obtained according to the current date. The working principle is as follows: tray scanner 10 sets up in pile up neatly platform 9, storage 12, fritting furnace 15 etc. many places, and the magnetic shoe tray passes through during tray scanner 10, the information of tray ID card is scanned to tray scanner 10, and scanning information conveys to control system, and control system distinguishes the information of later stage scanning according to the information of storage in earlier stage to make the dispatch instruction of sending to where storage room to go (the magnetic shoe of different specification models has corresponding storage room, ID card edits the serial number in advance, corresponds the briquetting machine serial number, the briquetting machine serial number corresponds the product specification model, the product specification model corresponds the position between the storage), perhaps confirms once more. After scanning information of a tray ID card, a tray scanner 10 of the stacking platform 9 transmits the information to a control system (industrial personal computer) through a CAN bus for binding; the warehouse 12 shunting area tray scanner 10 scans the tray ID card information and transmits the information back to the industrial personal computer, the industrial personal computer confirms the batch information of the tray, the magnetic shoe tray is transmitted to the corresponding warehouse position, each warehouse corresponds to the number of the pressing machine, different pressing machines produce the magnetic shoes with different specifications and models, namely each warehouse corresponds to the magnetic shoes with different specifications and models; the sintering area tray scanner 10 scans the tray ID card information and transmits the information back to the industrial personal computer, and the dispatching control system generates a first-in first-out product information list according to the information and unbinds the tray from the system (due to the factors of the production process, the product tray (magnetic shoe) enters a high-temperature oven at 1200 ℃, the ID card cannot enter the sintering furnace and is recycled, so the information of the product must be registered in the dispatching system before the product enters the sintering process). Thus, when the magnetic shoe tray full of magnetic shoes 1 and ID cards passes through the tray scanner 10 arranged at the front end, the middle end and the tail end of the line, the tray scanner 10 automatically scans the ID cards to obtain ID card information, and the ID card information enters the control system through the network port. On the whole line, the front end (stacking platform) is binding information, the middle end (warehousing) is acquiring information, and the tail end (sintering) is unbinding information. Therefore, the ID card is used as the only basis for product traceability and is the basis for product control by the scheduling control system.

On the basis of the above embodiment, in another embodiment of the present invention, the empty tray returning system of the automatic magnetic material production line includes a tray receiving and placing device 19 that responds to the empty tray application information of the pallet 9, an empty plate returning conveyor belt 17 that returns the empty tray, and a tray preparing mechanism 18 that receives the empty tray from the empty plate returning conveyor belt 17 and supplements the empty tray to the pallet 9. After the magnetic shoe is sintered, the whole process flow is completed, the empty tray is dispatched through an empty tray returning system (a plate lack instruction in a station plate storage area is started by a tray receiving and releasing device 19, an empty plate returning conveyor belt 17 is started, a tray material preparing mechanism 18 is started to receive the empty tray and convey the empty tray to the station plate storage area), the empty tray is returned to a corresponding press station (a conveying position of the stacking platform 9) through the empty plate returning conveyor belt 17 by the tray receiving and releasing device 19, taken down from the empty plate returning conveyor belt 17 by the tray material preparing mechanism 18 and conveyed to the station plate storage area of the stacking platform 9, and the empty tray required by the stacking platform 9 is supplied for standby. According to the dispatching control principle, a worker places an empty tray on a container arranged in front of a tray receiving and placing device 19, when a plate lack instruction exists in a station plate storage area of a certain stacking platform 9, the tray receiving and placing device 19 is started, an empty plate returning conveyor belt 17 is started, and the tray receiving and placing device 19 places the empty tray on the empty plate returning conveyor belt 17, for example, the empty plate returning conveyor belt 17 is a belt conveyor belt with 115 meters and is arranged below a conveyor belt 11; the empty pallet return conveyor belt 17 moves the empty pallet to the conveying position of the corresponding stacking platform 9 which sends out the empty pallet command, the corresponding pallet preparation mechanism 18 is started, receives the empty pallet and conveys the empty pallet to the station pallet storage area, and the empty pallet continuously supplements the station pallet storage area position of each stacking platform. Each station store area can be reserved for 3 empty trays. Therefore, after the magnetic shoes are sintered, the empty tray is transmitted back to the stacking platform 9 needing the empty tray through the empty tray return system according to a demand instruction and is stored in a station plate storage area of the stacking platform 9.

The empty tray returning system comprises the function realization of an empty plate returning conveyor belt 17, a tray material preparing mechanism 18 and a tray receiving and placing device 19, and is independent of a dispatching system to operate independently. The dispatching control system realizes the automatic production process of the multi-unit integrated magnetic shoe, and comprises detection, mechanical arm material taking and stacking, tray ID scanning, transportation, warehousing, ex-warehouse, sintering and ID information printing. In addition, the sorting table of the production line finishes the taking out of the magnetic shoes from the pressing machine, further detects, queues and arranges the transmission, realizes the taking and transportation of single or unit (a plurality of magnetic shoes are a unit) magnetic shoes, and is independent of a dispatching system to operate independently; and the defect detection and identification system can also be independently provided with an industrial personal computer and a sensor (laser) to control the visual stuffing lack detection mechanism 6, the detection sensor and the mechanism for the absorption magnetic shoe to be matched and detected, and the defect detection and identification system is independent of the scheduling system to operate independently.

On the basis of the above embodiment, in another embodiment of the present invention, the defect identification system of the automatic magnetic material production line presets the information of the qualified product and the unqualified product of the magnetic shoe, and compares and calculates the information obtained by the defect detection image scanner with the preset information to determine whether the product is qualified or not. The defect identification system analyzes the appearance defects of the semi-finished magnetic shoe through laser images. The method comprises the steps that information such as the complete appearance of a magnetic shoe, the defect condition (or qualified and unqualified conditions) and the like is input into a system in advance, a defect detection image scanner (such as a visual stuffing missing detection mechanism 6) transmits laser image information scanned by the magnetic shoe to a control system, the control system compares the information with preset information and analyzes the information to obtain judgment of a magnetic shoe product and/or an unqualified product (defect), a defect identification system bears the magnetic shoe detection mechanism (such as an adsorption turnover frame 5 adsorbing the magnetic shoe 1) according to a judgment instruction to adsorb the magnetic shoe or separate the magnetic shoe, the product adsorbs the magnetic shoe, the unqualified product (defect) separates, and the magnetic shoe falls into a waste product area. The method comprises the steps of acquiring a three-dimensional model of a workpiece qualified in standard by adopting professional equipment, establishing a three-dimensional space coordinate, generating a three-dimensional point cloud data surface, scanning a magnetic shoe by a laser vision product stuffing lack detection mechanism (a 3D stereo camera or a laser scanner), and comparing the obtained three-dimensional space data with the three-dimensional model qualified in standard, wherein the comparison process is automatically completed by a software system. And calculating the difference area by using the three-dimensional space coordinates of the differentiated area obtained by comparison, and comparing the calculated difference area value with a QC standard (quality index value) by using a software system to judge whether the differentiated area is qualified or not. Therefore, the scanned information is transmitted into the system by the defect detection image scanner (such as the visual stuffing lack detection mechanism 6), the system judges whether the information is qualified, the mechanism for bearing the magnetic shoe detection (such as the adsorption turnover frame 5 for adsorbing the magnetic shoe 1) enters unqualified products into a waste product area according to the instruction of qualification, and the qualified products are transmitted to the platform to be taken.

On the basis of the above embodiment, in another embodiment of the present invention, the volume label printing system 16 of the automatic magnet production line is a network printer. Before the magnetic tiles are sintered, a sintering area tray scanner 10 scans information of a plurality of magnetic tile tray ID cards and transmits the information back to an industrial personal computer, a scheduling system generates a first-in first-out product information list according to the information, and after a sintering furnace 15 finishes sintering, a control system instructs a printer system 16 to print product information related to the trays according to the first-in first-out product information list. According to the requirement of the production process, the production information of the product needs to be tracked, and the network printer system 16 is used for realizing the printing function of the production information of the product. After the product finishes the sintering process, the scheduling system controls the printer system 16 to finish printing the production information label through the internet according to the first-in first-out product information list sequence.

On the basis of the above embodiment, in another embodiment of the present invention, the structure of the industrial control system for the automatic magnetic material production line is shown in fig. 6, so as to implement a production line operation cycle process, which is shown in fig. 5, and is described as follows:

a) when detecting that the plate is missing, the station plate storage area feeds back information to the tray material preparation mechanism 18, simultaneously applies for an empty plate to the tray receiving and placing equipment 19, and the tray receiving and placing equipment 19 responds to the application and starts the feeding process;

b) the tray receiving and placing device 19 detects whether a tray is arranged in front of the empty board return conveyor belt 17 or not, and places the empty tray on the empty board return conveyor belt 17 through the lifting device on the premise that an empty tray position is reserved between the tray and a front tray;

c) the tray material preparing mechanism 18 senses the stopped empty trays on the empty board return conveyor belt 17 (the tray material preparing mechanism 18 pre-stores the board lack information and senses the stopped empty trays on the empty board return conveyor belt 17), and places the empty trays in a station plate storage area of the stacking platform 9;

d) after the empty pallet enters the stacking area, the manipulator 8 starts stacking operation, and after the stacking operation is finished, a worker puts an ID card at a certain fixed position of the pallet;

e) before the semi-finished magnetic shoe tray after stacking enters the conveyer belt 11, scanning an ID card in the tray by a tray scanner 10 to obtain information of the ID card of the tray, transmitting the information to an industrial personal computer through Internet network for binding, and then inserting the magnetic shoe tray into a vacancy of the conveyer belt 11 through a station feeding and discharging conveyer belt of the stacking platform 9;

f) the magnetic shoe tray reaches a shunting area of the storage 12 through a conveying belt 11, a shunting area scanner scans information of a tray ID card and transmits the information back to an industrial personal computer, the industrial personal computer confirms a batch to which the tray belongs, the batch is sent to a ground position corresponding to the storage through a shunting conveying belt, and the batch is lifted to a position of a corresponding storage room through an intelligent lifting vehicle 13;

g) the industrial control machine detects the empty magnetic shoe trays on the conveyor belt of the sintering furnace 15, automatically calls out the corresponding magnetic shoe trays from the warehouse according to the preset production arrangement, and transmits the magnetic shoe trays to the sintering furnace 15 for sintering through the shunt conveyor belt;

h) before sintering, scanning information of a tray ID card through a tray scanner 10 in a sintering area, transmitting a result to an industrial personal computer through an Internet network, generating a first-in first-out product information list by a dispatching system according to the information, unbinding the tray from the system, and after sintering is finished, instructing a printer system 16 to print related information of a series of tray products according to the first-in first-out product information list according to a product information list order;

i) the completed empty pallet returns to the station pallet storage area of the pallet platform 9 through the empty pallet return system, thus completing a production line operation cycle process.

Therefore, the integrated industrial personal computer is an operation platform of the software of the dispatching control system, and mainly realizes the following functions:

a) a real-time parameter display function;

b) a production process setting function;

c) a function of communicating with a peripheral device;

d) a small database function;

e) a production process scheduling function;

f) and a product information printing function.

On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 1 and 4, the automatic magnetic material production line has a plurality of presses 2, and the sorting table, the visual missing-stuffing detection mechanism 6, the manipulator 8, the palletizing platform 9, and the tray scanner 10 corresponding thereto are plural. This magnetism material automation line embodiment:

the press 2 is provided in 24 groups,

the sorting stations are in 24 groups and the sorting stations,

the visual stuffing lack detection mechanism 6 is 24 sets,

the palletization platform 9 is provided with 24 groups,

the mechanical arms 8 are 12 groups (one group of mechanical arms servo two groups of stacking platforms),

29 tray scanners 10 (1 for each of 24 stacking platforms, 1 for the front of the warehouse, and 4 for the front of the sintering furnace),

the conveyor belt 11 is 130 m long,

the storage 12 is 1500 storage rooms (3 storage units, each storage unit is composed of 60 shelves, 2 storage units are 8-layer shelves, 1 storage unit is 9-layer shelf, 25 layers are provided, 60 storage rooms are provided on each layer),

the number of the intelligent lifting cars 13 is 6 (1 set is respectively arranged at the front end and the rear end of each storage unit),

the sintering furnace conveyor belts 14 are 4 sets (the storage is divided into two paths of shunt conveyor belts for entering and exiting the bin, and each path of shunt conveyor belt is divided into two paths of sintering furnace conveyor belts for entering the sintering furnace),

the sintering furnaces 15 are divided into 4 groups,

the printing system 16 is a 2-up set,

the pallet receiving means 19 is 1 set,

the empty plate transfer conveyor 17 is 115 metres,

the tray stock preparation mechanism 18 is 24 sets,

therefore, the multiple sleeve pressing machines press the magnetic tiles, one transportation line is used for transportation, one warehouse is used for transferring and storing, pressing, transferring, storing and sintering are carried out, the rhythm is coordinated, the space is reasonably utilized, and the production efficiency is improved.

Rhythm coordination automation, and running time of each component:

serial number	Action name	Initial operating time (S)
			1	Conveyor belt 11	1 m/6-10
2	Visual stuffing lack detection mechanism 6	1 piece/0.3
			3	Stacking platform 9	1 tray/5-10
4	9-station feeding and discharging conveyor belt of stacking platform	1 m/3-5
			5	Warehousing	1 tray/5-10
6	Spare plate	1 empty tray/5-8

Compared with the prior art, the invention

Based on the requirements of an automatic magnetic shoe production line, a stacking manipulator is designed to replace manual stacking, so that the stacking efficiency is improved, defective products and rejection rates are reduced, and the working environment of operators is improved;

designing a transportation automation line based on the requirement of the magnetic shoe automation production line for conveying to replace manual conveying;

based on the storage requirement of the automatic production line of the magnetic shoes, a transfer storage bin is designed to replace manual stacking and storage;

designing defect identification and detection equipment based on defect detection of the magnetic shoe semi-finished product;

based on the informatization requirement of the magnetic shoe production line, a specific system control program is designed to carry out information tracking, quality detection and distance control, including equipment operation monitoring, briquetting machine fault detection, magnetic shoe defect detection, defective product identification and analysis, stacking storage measurement setting, warehousing and ex-warehouse sequence time setting and the like.

Therefore, according to the automatic production line for the magnetic tiles, automatic material taking, automatic detection, automatic stacking, automatic transportation, intelligent distinguishing and intelligent scheduling operation are performed after the magnetic tiles are pressed, manual detection, manual stacking and manual scheduling are replaced, full-automatic production of pressing, storing and sintering of semi-finished magnetic tiles is achieved, the yield is improved, the working efficiency is improved, defective products are effectively recycled, big data analysis is performed, and the production scheduling and the capacity scheduling are performed in advance. The following advantages are brought:

(1) the number of operating personnel is reduced, and the production cost is reduced; (2) the production efficiency is improved; (3) the consistency of the product is improved, the product information is effectively normalized and controlled, the normalization and unification of the information of the front and rear processes of the product can be optimized, and an accurate basis is provided for the product source searching; (4) the inspection standard is unified, missing inspection or wrong inspection caused by human is avoided, and the product quality is further improved; (5) the production process parameters, the flow and the progress are traced, the operation of equipment is monitored, the process is convenient to standardize, the informatization management level is improved, and the product yield is improved.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a magnetism material automation line structure which characterized in that, according to the order of magnetic shoe suppression, detection, transport, warehouse entry, sintering, include following several main component parts in proper order: the device comprises a pressing machine (2), a sorting table, a visual stuffing lack detection mechanism (6) arranged on the sorting table and used for detecting the magnetic shoes (1), a mechanical arm (8) used for taking the magnetic shoes (1), a stacking platform (9) used for placing the magnetic shoes (1) and ID cards in trays, a tray scanner (10) used for scanning information of the ID cards of the trays, a conveying belt (11) used for conveying the trays fully loaded with the magnetic shoes (1) to a sintering furnace, the sintering furnace (15), a printer (16) and an empty tray return system (22); and a control system having a system scheduling function; thus, the structure of the automatic production line of the magnetic tiles is formed through the mutual transmission or connection or action relationship among the components.

2. The automatic production line structure of magnetic material as claimed in claim 1, wherein: and the front end of the sintering furnace (15) is provided with a storage (12) for transferring and storing the magnetic shoe tray and a sintering furnace conveying belt (14).

3. The automatic production line structure of magnetic material as claimed in claim 2, wherein: the storage (12) consists of a plurality of storage units, and the storage units are formed by splicing a plurality of shelves end to end; the storage unit is provided with an intelligent lifting vehicle (13) for lifting the magnetic tile trays to or taking the magnetic tile trays from the corresponding storage room positions.

4. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: sorting platform, including sucking disc frame (3) between the mould about the level comes and goes briquetting machine (2), right sucking disc frame (3) adsorbed magnetic shoe (1) are placed wait to examine platform (4), adsorb and examine the adsorption roll-over stand (5) that the magnetic shoe on examining platform (4) detected, the vision lacks filling detection mechanism (6) and detects adsorbing magnetic shoe (1) that roll-over stand (5) was adsorbed, and qualified magnetic shoe (1) are arranged in on queuing platform (7).

5. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the manipulator (8) is provided with a flexible adsorption mechanism (20).

6. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the manipulator (8) is provided with a manipulator additional defect detection mechanism (21).

7. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the stacking platform (9) is of a transmission belt structure.

8. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the tray scanner (10) includes an ID card identification device having a network communication function.

9. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the empty tray returning system (22) comprises a tray receiving and releasing device (19) responding to the application of the empty trays of the stacking platform (9), an empty plate returning conveyor belt (17) returning the empty trays, and a tray material preparing mechanism (18) receiving the empty trays from the empty plate returning conveyor belt (17) and supplementing the empty trays to the stacking platform (9).

10. The automatic production line structure for magnetic materials according to any one of claims 1 to 3, wherein: the pressing machines (2) are multiple, and the sorting tables, the visual stuffing lack detection mechanisms (6), the mechanical arms (8), the stacking platforms (9) and the tray scanners (10) which correspond to the pressing machines are multiple.

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