CN108510866B - Comprehensive practice teaching system of intelligent manufacturing technology - Google Patents
Comprehensive practice teaching system of intelligent manufacturing technology Download PDFInfo
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- CN108510866B CN108510866B CN201810301099.7A CN201810301099A CN108510866B CN 108510866 B CN108510866 B CN 108510866B CN 201810301099 A CN201810301099 A CN 201810301099A CN 108510866 B CN108510866 B CN 108510866B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 213
- 238000005516 engineering process Methods 0.000 title claims abstract description 29
- 238000012549 training Methods 0.000 claims abstract description 122
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 238000012544 monitoring process Methods 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 24
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- 239000000047 product Substances 0.000 claims description 82
- 239000000463 material Substances 0.000 claims description 65
- 239000011265 semifinished product Substances 0.000 claims description 46
- 238000012545 processing Methods 0.000 claims description 32
- 239000006227 byproduct Substances 0.000 claims description 30
- 238000007689 inspection Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 21
- 238000007726 management method Methods 0.000 claims description 15
- 238000005265 energy consumption Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 12
- 238000010147 laser engraving Methods 0.000 claims description 11
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
Abstract
The invention provides a comprehensive practice teaching system of an intelligent manufacturing technology, which comprises a preparation mechanism, a practice teaching mechanism and a system monitoring mechanism, wherein the preparation mechanism is connected with the practice teaching mechanism through the system monitoring mechanism, the practice teaching mechanism is provided with a three-dimensional storage workstation and a production line, the preparation mechanism is provided with a network ordering area, and the system monitoring mechanism is provided with a monitoring system and a monitoring screen, and the system is close to intelligent industrial production and is based on teaching practice, so that the cost is saved, and the occupied area of a practical training room of the teaching system is saved; the intelligent teaching system not only can meet the functional requirements of scientific research and display, but also can fully embody interaction and participation of teachers and students, has production characteristics and teaching characteristics, integrates a plurality of advanced technologies, and can display the current latest development level of intelligent manufacturing.
Description
Technical Field
The invention relates to the field of intelligent industry, in particular to a comprehensive practice teaching system of an intelligent manufacturing technology.
Background
Along with the rapid development of science and technology and economy, the industrial development is vigorous, and the governments of various countries are now carrying out a new round of industrial reform so as to adapt to the new global science and technology economy environment. While the development of science and technology economy is not free from talents, a great deal of engineering talents which can adapt and support intelligent manufacturing are urgently needed to be cultured in China, and talent culture must be placed in a more outstanding strategic position. Therefore, higher and updated targets and requirements are put forward for education and teaching units in the aspects of talent cultivation, education idea updating, teaching equipment investment and the like. The construction is coincident with the industrial reality, has a certain technical guiding effect, and simultaneously meets the requirements of scientific research, display, teaching and practical training functions, so that an intelligent manufacturing automatic teaching system is urgent, however, no corresponding mature technology is found in the market at present.
The quantity of the teaching equipment of the intelligent manufacturing teaching practical training system used at present is insufficient, the intelligent manufacturing teaching practical training system is only limited to demonstration teaching, students have no practical opportunity, the teaching effect is poor, meanwhile, the basic framework of the intelligent manufacturing teaching practical training system is a single automatic demonstration production line, the production line comprises a plurality of work stations, but the structure, equipment and functions of each work station are not the same, thus the intelligent manufacturing teaching practical training system is unfavorable for the students of unit class to concentrate teaching practical training, the teaching effect cannot be ensured, a plurality of repeated production lines are added to meet practical training requirements, the teaching capital investment cost is greatly increased, the occupied area is overlarge, resources are wasted, and the production line have no functional or logic relevance, and are only repeated in quantity and are not an integral solution.
Furthermore, even if a plurality of work stations with the same structure, equipment and function are contained in a single automatic demonstration production line of the existing intelligent manufacturing teaching system and the number is enough, the teaching and practical training of related technologies and equipment related to the work stations can be only carried out, and the teaching and practical training of the intelligent manufacturing whole line technology is difficult.
Disclosure of Invention
The invention aims to overcome at least one defect (deficiency) in the prior art, and provides a comprehensive practice teaching system which can combine teaching demonstration and production practice.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the comprehensive practice teaching system of the intelligent manufacturing technology comprises a preparation mechanism, a practice teaching mechanism and a system monitoring mechanism, wherein the preparation mechanism is connected with the practice teaching mechanism through the system monitoring mechanism, the preparation mechanism is provided with a network ordering area, the practice teaching mechanism is provided with a three-dimensional storage workstation and a production line, the three-dimensional storage workstation is connected with the production line through a conveying mechanism, the production line comprises a main production line and a byproduct line, the main production line and the byproduct line are mutually connected through the conveying mechanism, the main production line is provided with an assembly workstation, a custom processing workstation, a quality inspection workstation and a boxing workstation, the assembly workstation, the custom processing workstation, a quality inspection workstation and the boxing workstation are sequentially connected, the conveying mechanism is provided with a conveying line and an AGV, the conveying mechanism shuttles back and forth to convey materials, convenience and rapidness are realized, and more intelligent, wherein the main production line is responsible for teaching demonstration or custom production, when teaching is required, the demonstration is performed on the main production line, and when specific production or single demonstration or small quantity product production is required, the demonstration is performed on the main production line;
the assembly training platform is provided with an assembly training area and a virtual training area, the assembly training area is provided with an assembly training device and an assembly training mechanism, the assembly training device is connected with the assembly training mechanism, the assembly training device is provided with an assembly training robot, the assembly training robot is controlled by a PLC, the assembly training mechanism is provided with a product assembly area and a training area, at least one of the assembly training platforms is applicable to the product assembly area and the training area, when the assembly training device is required to be matched with the production of a main production line, the assembly training device works in the product assembly area, when the assembly training device is required to be used for training, the assembly training device works in the training area, the assembly training platform can be additionally arranged according to the actual requirement, the flexibility of the assembly training device is improved, meanwhile, the assembly training platform is controlled by the PLC, the automation and the intellectualization are realized, the byproduct line can be used for assisting the production of the main production line, can be used as teaching practice, and can be executed by oneself, the teaching effect can be achieved, and when the mass production of the main production line is required to be used for assisting the main production line;
the system monitoring mechanism is provided with a monitoring system and a monitoring screen, the monitoring system is connected with the monitoring screen, the monitoring system is provided with an MES system and a digital twin system, the MSE system (Manufacturing Execution System production process execution system) is an information system for performing supervision execution and optimization on the production process from order task issuing to final product production, meanwhile, the system monitoring mechanism has a material tracing function and an energy consumption management function, the whole production process management of products is realized by establishing information association with RFID tags under corresponding material trays, each station is provided with an electric energy acquisition device, and an energy consumption management module in the MES system automatically and timely acquires corresponding distribution loops of all stations through a field bus, so that the system is convenient for users to perform energy consumption management.
The digital twin system builds a virtual model of each station of the main byproduct line in the virtual platform software in a 3D modeling mode, and virtual model equipment corresponds to real equipment in a physical entity space one by one and is mapped accurately, so that various forms and behaviors of the digital twin system in a real environment are simulated.
The monitoring screen is used as a display terminal of the MES system and the digital twin system, the information of the MES system and the digital twin system is displayed one by one, the information display is clearer and more practical, and the transparency of the comprehensive practice teaching system of the whole intelligent manufacturing technology is also increased.
Further, the main production line is provided with production object settings including structural attributes including classification of the parts, including part 1, part 2, part 3, and so on, functional attributes including function 1, function 2, function 3, and so on, and custom attributes including custom property 1, custom property 2, custom property 3, and so on.
Further, the stereoscopic warehouse work station is provided with an intelligent manufacturing production line master controller, a stereoscopic warehouse goods shelf and a stereoscopic warehouse control system, the intelligent manufacturing production line master controller and the stereoscopic warehouse goods shelf are connected with the stereoscopic warehouse goods shelf, the stereoscopic warehouse goods shelf is provided with a material sensor, a high-speed stacker, an RFID card reader and a collection device, the stereoscopic warehouse work station is used for storing raw material components, packaging boxes, finished products and unqualified products, orderly placement is achieved through reasonable area planning, rapid warehouse-out and warehouse-in of the objects are achieved through cooperation of high-speed stacking equipment and an AGV, and production speed is guaranteed.
Further, the assembly workstation is provided with an assembly robot, the assembly robot is controlled by a PLC controller, the assembly robot is provided with a machine vision device, a positioning mechanism, an actuating mechanism, an RFID reader-writer and a collecting device, the PLC controller is used for controlling the assembly robot to complete an automatic assembly process of each part of a production object, the machine vision device and the positioning mechanism can improve the reliability and stability of assembly, and the actuating mechanism is responsible for assisting the operation of the assembly robot, wherein the assembly robot can use a double-arm robot or a cooperative robot.
Further, the customization processing workstation is equipped with the laser engraving machine, the laser engraving machine is controlled by the PLC controller, the laser engraving machine is equipped with machine vision equipment, positioning mechanism, actuating mechanism, RFID read-write card ware, collection system, adopts the PLC controller control laser engraving machine to accomplish the engraving work to the fixed sign of product surface and customer's individual writing content, including visual detection and laser engraving, has added individualized customization, has increased the characteristic of product, has improved the appeal.
Further, the quality inspection workstation is equipped with the quality inspection robot, the quality inspection robot is controlled by the PLC controller, the quality inspection robot is equipped with special check out test set, machine vision equipment, positioning mechanism, actuating mechanism, RFID read-write card ware, collection system, adopts special check out test set to include electrical parameter detection device, product function detection device, realizes product quality and detects, can ensure product quality, has improved the reliability of product, the quality inspection workstation is equipped with the buffer of keeping in, the buffer of keeping in is used for depositing unqualified product, waits to keep in the buffer and returns three-dimensional storage workstation by the AGV dolly after full, and wherein the quality inspection robot that uses is triaxial industrial robot or SCARA robot (i.e. horizontal multi-joint robot).
Further, boxing workstation is equipped with boxing workspace and finished product temporary storage area, boxing workspace is equipped with boxing robot, boxing robot is controlled by the PLC controller, boxing robot is equipped with automatic labeling machine, machine vision equipment, positioning mechanism, actuating mechanism, RFID read-write card ware, collection system, adopts boxing robot to accomplish the product dress box to print the two-dimensional code and paste the mark through automatic labeling machine, bind product identification and production process, added the two-dimensional code and paste the mark and can monitor the whole production process of product through MES system more, more reliably, finished product temporary storage area is used for depositing the finished product of accomplishing the dress box, after the finished product temporary storage area is full, is sent back three-dimensional storage workstation by the AGV dolly again, and wherein used boxing robot is parallelly connected industrial robot.
Further, the product assembly area is provided with machine vision equipment, a positioning mechanism, an actuating mechanism, an RFID reader-writer card and a collecting device, wherein the product assembly area is connected with a three-dimensional storage workstation through a conveying mechanism, and is based on the product assembly function of a main production line, and the assembly of a semi-finished product of the main production line is completed through a robot for assembling practical training equipment.
Furthermore, the practical training area is provided with machine vision equipment, an actuating mechanism, a clamp, a practical training material block and a collecting device, and all the actuating mechanism, the device and parts in the practical training area are in modularized design, so that the practical training area has the characteristics of modularity, independence, compatibility and the like, and can also be used for extending teaching by using robots for assembling the practical training equipment in the practical training area, realizing practical training by high-grade application, expanding experiments and the like.
A practical training method of an integrated practice teaching system of an intelligent manufacturing technology comprises the following steps:
s1, a user establishes a production object order through terminal equipment in a network ordering area, and inputs the types, the quantity and the personalized properties of the production objects;
s2, the MES system receives order tasks of users from the network and performs production scheduling;
s3, receiving a work order command by a vertical warehouse control system in the three-dimensional warehouse workstation, and discharging materials;
s4, placing the warehouse-out materials on corresponding material trays, and binding RFID labels capable of tracing each production link under each material tray;
s5, the AGV trolley arrives at a three-dimensional storage workstation to push a material tray to an assembly workstation of a main production line or a byproduct line assembly training platform;
when custom production or teaching demonstration is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out a next processing procedure of a production object;
when mass production or teaching practice is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line and a byproduct line assembly training platform, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out the next processing procedure of a production object;
s6, the semi-finished product 1 enters a custom processing workstation to be processed to obtain a semi-finished product 2, and the semi-finished product 2 is transmitted to a next station;
s7, performing quality inspection on the semi-finished product 2 by a quality inspection workstation;
s8, packaging the qualified products, and conveying the packaged products back to a three-dimensional storage product area to finish the product manufacture of one-round production objects.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that:
(1) The comprehensive practice teaching system of the intelligent manufacturing technology is not only used as teaching demonstration, but also divided into a main production line and a byproduct line on a production line, so that students can practice in time while teaching, and the teaching effect is greatly improved.
(2) The byproduct line can be used as an important station or function expansion of the main production line, the virtual-real combination training platform of the byproduct line has the function of performing virtual-real combination simulation training on the whole intelligent manufacturing production line, and through the improvement of a topological architecture, the system is close to intelligent industrial production and is based on teaching practice, so that the cost is saved, and the occupied area of a training room of the teaching system is saved; the multifunctional teaching tool not only can meet the functional requirements of scientific research and display, but also can fully embody interaction and participation of teachers and students, and has production characteristics and teaching characteristics.
(3) Meanwhile, the assembly practical training platform of the byproduct line comprises a virtual-real combination practical training module, the module builds a virtual practical training environment in virtual platform software through a 3D modeling mode on the content (including all work stations) of the intelligent manufacturing teaching system main production line, provides an intelligent communication interface to be in communication butt joint with a real PLC of a physical practical training platform, allows a user to edit programs to operate in the real PLC, and debugs electric equipment, an executing mechanism, a robot, a sensor and the like of each work station in the virtual practical training environment through the intelligent communication interface, so that practical training of the intelligent manufacturing main production line whole line technology is completed, and the virtual-real combination learning and training mode fills the blank of an electric and automatic discipline virtual-real combination teaching method of a higher college.
(4) The assembly training platform of the byproduct line is provided with the PLC and the robot and is used for matching with the assembly work of the production objects of the main production line or as the training equipment of the training area, the assembly area and the training area share the PLC and the robot, and through the architecture innovation, the assembly is realized, the production of the training platform and the multiplexing of teaching functions are realized, and the cost is greatly reduced.
(5) The invention uses an MES system to realize software association, realizes application and function association through a multi-path assembly path, realizes virtual reality mapping association through a virtual-real combination practical training module of a practical training platform assembled by a secondary production line and a digital twin system, greatly increases the association among various production lines, so that the main byproduct lines are not simple repeated or combined in number, but are logically an integral application case which is indistinct, and the technical scheme of the intelligent manufacturing teaching system is that even if a plurality of production lines exist, the intelligent manufacturing teaching system is only a plurality of independent automatic demonstration production lines, and the association among the production lines is not necessary, and only the number is repeated. The topology structure of the system is unprecedented in the field of industrial production and the field of teaching equipment.
(6) The MES system also has the functions of material tracing and energy consumption management, can trace the production flow of the whole product one by one, can quickly find the root of the problem, can monitor the energy consumption condition in the personal station in real time and feed back the energy consumption condition, and can conveniently select one or more signboards in the system to be projected in a large monitoring screen so as to display the real-time running state of the intelligent manufacturing production line, thereby greatly improving the stability and transparency.
(7) The transport mechanism used by the invention comprises AGV trolleys and a transport line for realizing logistics association, wherein the AGV trolleys are provided with an automatic scheduling system, idle AGV trolleys can be automatically allocated to complete material transport tasks, the AGV trolleys can be automatically allocated to travel according to an optimal planning route, and meanwhile, collision or collision among the AGV trolleys is avoided.
(8) The invention integrates a plurality of advanced technologies, so as to show the current latest development level of intelligent manufacturing and meet the requirements of scientific research, teaching and display.
Drawings
FIG. 1 is a topological structure diagram of an intelligent manufacturing integrated practice teaching system.
Fig. 2 is a diagram of a structure of a production object model.
FIG. 3 is a topological structure diagram of an assembly training platform.
Fig. 4 is a topological structure diagram of a virtual-real combined training module.
Fig. 5 is a material tracing flow chart.
Fig. 6 is a system control flow diagram.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent;
it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be interpreted as indicating or implying a relative importance or number of technical features being indicated. Thus, a feature of a "first" or "second" as defined may include one or more such feature, either explicitly or implicitly.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the term "connected" should be interpreted broadly, and for example, it may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, so to speak, the two elements are communicated internally. It will be understood by those of ordinary skill in the art that the terms described above are in the specific sense of the present invention.
The technical scheme of the invention is further described below with reference to the accompanying drawings and examples. Example 1
The invention provides a comprehensive practice teaching system of an intelligent manufacturing technology, as shown in figure 1, the comprehensive practice teaching system of the intelligent manufacturing technology comprises a preparation mechanism, a practice teaching mechanism and a system monitoring mechanism;
the preparation mechanism is provided with a network ordering area, wherein the network ordering area comprises terminal equipment such as an integrated machine, a PC (personal computer), a tablet personal computer, a mobile phone and the like, and a production object order can be newly established through the terminal equipment such as the on-site integrated machine, the PC, the tablet personal computer, the mobile phone and the like;
the practice teaching mechanism comprises a three-dimensional storage workstation and a production line, the three-dimensional storage workstation is connected with the production line through a conveying mechanism, the production line comprises a main production line and a byproduct line, the main production line and the byproduct line are connected with each other through the conveying mechanism, the conveying mechanism comprises AGV carts and a conveying line, the AGV carts are provided with an automatic dispatching system, idle AGV carts can be automatically dispatched to complete a material conveying task, the AGV carts can be automatically dispatched to run according to an optimal planning route, and meanwhile, collision or collision between the AGV carts is avoided;
the main production line comprises an assembly workstation, a custom processing workstation, a quality inspection workstation and a boxing workstation, wherein the assembly workstation processes the materials and then transports the materials to the custom processing workstation for secondary processing, then transports the materials to the quality inspection workstation for inspection, transports the materials to the boxing workstation for packaging after the materials are qualified, and transports the materials to the three-dimensional storage workstation for storage after the materials are finished;
the three-dimensional warehouse work station is provided with an intelligent manufacturing production line master controller, a three-dimensional warehouse shelf, a three-dimensional warehouse control system, a material sensor, a high-speed stacker, an RFID read-write card device and an electric energy acquisition device, is used for storing raw material parts, packaging boxes, finished products and unqualified products, achieves ordered arrangement through reasonable area planning, achieves quick warehouse-out and warehouse-in of the objects through cooperation of high-speed stacking equipment and an AGV, ensures production speed, wherein the three-dimensional warehouse control system in the three-dimensional warehouse work station receives work order, firstly detects the state of a warehouse position through the material sensor of each warehouse position, judges whether production raw materials and packaging boxes are enough, and the warehouse-out is enough, cancels production tasks and gives an alarm, and feeds back 'raw material shortage and production failure' information to a network ordering area.
Taking out required production materials from a vertical warehouse raw material area by a high-speed stacker, putting the required production materials on corresponding material trays, binding RFID labels under each material tray, writing digital information of the materials through an RFID reader-writer when receiving the materials so as to bind the whole production information of the materials, realizing the traceability function of each link of production, calling an AGV (automatic guided vehicle) to a three-dimensional warehouse workstation when taking out, and pushing the material trays to the AGV; and the AGV trolley sends corresponding raw materials to a main production line assembly workstation or a byproduct line assembly training platform according to the instruction.
The assembly workstation is provided with an industrial controller PLC, machine vision equipment, a positioning mechanism, an electric mechanical actuating mechanism, an RFID reader-writer, an electric energy acquisition device and an assembly robot, wherein the assembly robot is a double-arm robot or a cooperative robot, the preferable scheme is the double-arm robot, the double-arm robot is adopted to complete the automatic assembly process of each part of a production object, when an AGV (automatic guided vehicle) sends raw material parts to the assembly workstation, the positioning mechanism takes the raw material out of a material tray, adjusts the position of the raw material and positions the raw material in an assembly ready position, the double-arm robot sequentially completes the assembly work of the parts through a manipulator under the cooperation of the actuating mechanism and the machine vision equipment to obtain a semi-finished product 1 of a main production line, the robot returns to the standby position, then the main semi-finished product 1 of the main production line is sent back to the material tray, the RFID reader-writer writes digital information of the process of the station to the RFID label below the tray, and sends a finishing signal to a conveying line, and after the conveying line receives the finishing signal, the material tray provided with the main semi-finished product 1 of the main production line to the next working station, and the next processing procedure of the production object is carried out;
the method comprises the steps that a customized processing workstation is provided with an industrial controller PLC, a laser engraving machine, machine vision equipment, a positioning mechanism, an electric mechanical executing mechanism, an RFID reader-writer and an electric energy acquisition device, wherein the laser engraving machine is used for completing the fixed identification of the outer surface of a semi-finished product and the engraving processing work of individual writing content of a customer, when the semi-finished product 1 enters the customized processing workstation, the positioning mechanism is used for taking the semi-finished product 1 out of a material tray, adjusting the position of the semi-finished product 1 and positioning the semi-finished product 1 in a processing ready position, then the laser engraving machine is used for carrying out the fixed identification of the outer surface of the semi-finished product 1 and the engraving processing work of individual writing content of the customer under the cooperation of the executing mechanism and the machine vision equipment to obtain a semi-finished product 2, then the semi-finished product 2 is sent back to the material tray, the RFID reader-writer writes the technological digital information of the station to the RFID label below the tray, and sends a finishing signal to a conveying line, and after the conveying line receives the finishing signal, the material tray filled with the semi-finished product 2 is conveyed to a next station, and the next quality inspection process of a production object is carried out;
the quality detection workstation mainly comprises an industrial controller PLC, a quality inspection robot, special detection equipment, machine vision equipment, a positioning mechanism, an electromechanical actuating mechanism, an RFID read-write card device, an electric energy acquisition device and a temporary storage buffer zone, wherein the special detection equipment is adopted, the quality inspection robot is a triaxial industrial robot or a SCARA robot, a preferable scheme is a triaxial industrial robot, after the semi-finished product 2 reaches the quality detection workstation, the positioning mechanism takes the semi-finished product 2 out of a material tray, adjusts the position of the semi-finished product 2 and positions the semi-finished product 2 at a quality inspection ready position, and then sequentially performs three quality inspection items:
1. the electrical parameter detecting device detects whether the electrical parameters of the semi-finished product 2 such as current, resistance and the like are qualified;
2. the triaxial industrial robot and the product function detection device are matched to check whether the function 1 and the function 2 of the semi-finished product 2 are qualified or not;
3. the triaxial industrial robot and the machine vision equipment cooperate to check whether the appearance of the semi-finished product 2 is acceptable.
One or more unqualified products are sent back to the material tray, the RFID reader-writer card writes quality inspection digital information into RFID labels below the tray and issues a finishing signal to the conveying line, the conveying line conveys the material tray to the temporary storage buffer zone, the AGV is called after the temporary storage buffer zone is full, all unqualified products are pushed to the AGV, and the AGV conveys all unqualified products back to an unqualified product area of the three-dimensional warehouse;
the three detected qualified products are all qualified products, then the qualified products are sent back to a material tray, the RFID reader-writer writes quality inspection digital information into RFID labels below the tray, and issues a finishing signal to a conveying line, and the conveying line transmits the material tray filled with the qualified products to a next station after receiving the finishing signal, so that a next boxing procedure of a production object is performed;
the boxing workstation is provided with an industrial controller PLC, a boxing robot, an automatic labeling machine, machine vision equipment, a positioning mechanism, an electric mechanical executing mechanism, an RFID reader-writer, a temporary storage buffer area and an electric energy acquisition device, wherein the used boxing robot is a parallel industrial robot, the parallel industrial robot is used for finishing boxing products, two-dimension codes are printed and labeled through the automatic labeling machine, product identification and production processes are bound, after the qualified products enter the boxing workstation, the positioning mechanism takes out the qualified products and the packaging boxes from a material tray, positions the positioning mechanism and positions the qualified products in a boxing ready position, then the automatic labeling machine prints labels and is adhered to the packaging boxes, the parallel industrial robot loads the qualified products into the packaging boxes under the cooperation of the executing mechanism and the machine vision equipment, then finished products are sent back to the material tray, the RFID reader-writer writes the process digital information of the boxing workstation to the RFID labels, a finished product finishing signal is sent to a conveying line, the material tray filled with the finished products is transmitted to the finished product buffer area after the finished product buffer area is received by the conveying line, and a command is sent to an AGV after the finished product buffer area is full, and then all finished products are pushed to the three-dimensional AGV;
the main production line production object should have certain flexibility and customization characteristics, and have certain practical functions and ornamental value, and in this embodiment, the production object is illustrated by an abstract model, as shown in fig. 2, and the production object can be classified into a production object 1 and a production object 2 according to types. The production object model comprises three types of attributes, namely structural attributes, functional attributes and personalized attributes, wherein the structural attributes comprise a component 1 or a component 2, a component 3, a component 4 and a component 5; the function attributes comprise a function 1 and a function 2; the customization attribute comprises customization features 1 such as personalized signature, text editing and the like; the different types of production objects are different in structural attribute, the structural attribute of the production object 1 comprises a part 1, a part 3, a part 4 and a part 5, and the structural attribute of the production object 2 comprises a part 2, a part 3, a part 4 and a part 5;
the by-product line comprises an assembly training platform, the assembly training platform is provided with an assembly training area and a virtual training area, as shown in fig. 3, the assembly training area is provided with assembly training equipment and an assembly training mechanism, the assembly training equipment is connected with the assembly training mechanism, the assembly training equipment is provided with assembly training robots, the assembly training robots are controlled by a PLC, the used assembly training robots are six-axis industrial robots, the assembly training mechanism is provided with a product assembling area and a training area, the assembly training equipment can be applied to the product assembling area and the training area, when the production of the product assembling line is required to be matched, the assembly training equipment works in the product assembling area, when the practical training is required, the assembly training equipment works in the training area, and the assembly training platform is provided with 8 assembly training robots and can be adjusted according to practical requirements;
the virtual training area builds a virtual training environment in virtual platform software through a 3D modeling mode and provides an intelligent communication interface to be in communication butt joint with a real PLC of a physical training platform, as shown in a 4 diagram, a user can edit a program to operate in the real PLC, electric equipment, an executing mechanism, a robot, a sensor and the like of each workstation in the virtual training environment are debugged through the intelligent communication interface, thus the practical training of the intelligent manufacturing main production line finishing line technology is completed, when mass production or teaching practice is carried out, an AGV trolley sends raw material components to a byproduct line assembly real platform, practice study is carried out for students, after the raw material is sent, a positioning mechanism takes the raw material out from a material tray, adjusts the raw material position and positions the raw material to an assembly ready position, the assembly real training robot sequentially completes assembly work of the components under the cooperation of the executing mechanism and a machine vision device to obtain a semi-finished product 1, the assembly training robot returns to a standby position, then the semi-finished product 1 is sent to a material tray, an RFID (radio frequency identification) is read-frequency identification device) and written to the byproduct line assembly real training platform, and then the AGV platform reads and sends a byproduct line to the finished product AGV platform to a custom processing station, and the AGV platform is processed and a byproduct processing command is sent to the AGV 1;
the system monitoring mechanism comprises an MES system (Manufacturing Execution System production process execution system) and a digital twin system, wherein the MES system receives order tasks of users from a network and carries out production scheduling, the order tasks are distributed to a practice teaching mechanism, the work orders are distributed to an intelligent manufacturing line master controller in a three-dimensional storage workstation, after the intelligent manufacturing line master controller receives work order arrangement of the MES system, the work orders are distributed to controllers of all the work stations, all the production units of the work stations are controlled to cooperatively work according to the requirements of the users to finish flexible production of production objects, the MES system is an information system for monitoring, executing and optimizing the production process from order task placement to final product production, and real-time online acquisition and storage of data such as production progress, production quality, production time, self fault state parameters and the like of all physical equipment of all the production lines are realized, and students are helped to understand the concept of an intelligent manufacturing management information system through the advanced MES system;
meanwhile, the MES system has a material tracing function and an energy consumption management function, after a production object is delivered from a three-dimensional warehouse workstation, the MES system establishes information association with an RFID tag under a corresponding material tray, and continuously updates RFID tag information in the whole production process, and the MES system records all information in the RFID, including process digital information and quality inspection digital information of each workstation, so that the whole production process management of the product is realized, and then all finished products can be traced through the MES system, as shown in fig. 5;
the energy consumption management module in the MES system is configured with a collection device for collecting corresponding distribution loops of all work stations in real time or at fixed time through each work station, wherein the collection device is an electric energy collection device, and after the parameters such as voltage, current, frequency, power, electric energy and the like of the distribution lines are collected, various reports such as an operation report, an energy consumption management report, a daily report, a month report, a year report, an event record report and the like can be automatically generated, so that the energy consumption management of a user is facilitated;
the digital twin system builds a virtual model of each station of the main byproduct line in the virtual platform software in a 3D modeling mode, and virtual model equipment corresponds to real equipment in a physical entity space one by one and is mapped accurately, so that various forms and behaviors of the digital twin system in a real environment are simulated;
the monitoring screen is used as a display terminal of the MES system and the digital twin system, the information of the MES system and the digital twin system is displayed one by one, the information display is clearer and more practical, and the transparency of the comprehensive practice teaching system of the whole intelligent manufacturing technology is also increased.
The practical training method of the comprehensive practice teaching system of the intelligent manufacturing technology comprises the following steps:
s1, a user establishes a production object order through terminal equipment in a network ordering area, and inputs the types, the quantity and the personalized properties of the production objects;
s2, the MES system receives order tasks of users from the network and performs production scheduling;
s3, receiving a work order command by a vertical warehouse control system in the three-dimensional warehouse workstation, and discharging materials;
s4, placing the warehouse-out materials on corresponding material trays, and binding RFID labels capable of tracing each production link under each material tray;
s5, the AGV trolley arrives at a three-dimensional storage workstation to push a material tray to an assembly workstation of a main production line or a byproduct line assembly training platform;
when custom production or teaching demonstration is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out a next processing procedure of a production object;
when mass production or teaching practice is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line and a byproduct line assembly training platform, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out the next processing procedure of a production object;
s6, the semi-finished product 1 enters a custom processing workstation to be processed to obtain a semi-finished product 2, and the semi-finished product 2 is transmitted to a next station;
s7, performing quality inspection on the semi-finished product 2 by a quality inspection workstation;
s8, packaging the qualified products, and conveying the packaged products back to a three-dimensional storage product area to finish the product manufacture of one-round production objects.
Claims (8)
1. The comprehensive practice teaching system of the intelligent manufacturing technology is characterized by comprising a preparation mechanism, a practice teaching mechanism and a system monitoring mechanism, wherein the preparation mechanism is connected with the practice teaching mechanism through the system monitoring mechanism, the preparation mechanism is provided with a network ordering area, the practice teaching mechanism is provided with a three-dimensional storage workstation and a production line, the three-dimensional storage workstation is connected with the production line through a conveying mechanism, the production line comprises a main production line and a byproduct line, the main production line and the byproduct line are mutually connected through the conveying mechanism, the main production line is provided with an assembly workstation, a custom processing workstation, a quality inspection workstation and a boxing workstation, the assembly workstation, the custom processing workstation, the quality inspection workstation and the boxing workstation are sequentially connected, and the conveying mechanism is provided with a conveying line and an AGV trolley; the assembly training system comprises a main production line, a byproduct line, an assembly training platform, an assembly training device, an assembly training mechanism and at least one assembly training platform, wherein the byproduct line can be used as an important workstation or function expansion of the main production line, the byproduct line is provided with the assembly training platform, the assembly training platform is provided with an assembly training area and a virtual training area, the assembly training area is provided with the assembly training device and the assembly training mechanism, the assembly training device is connected with the assembly training mechanism, the assembly training device is provided with an assembly training robot, the assembly training robot is controlled by a PLC (programmable logic controller), the assembly training mechanism is provided with a product assembly area and a training area, when the assembly training device is required to be matched with the production of the main production line, the assembly training device is required to be operated in the product assembly area, and the assembly training device is required to be operated in the training area when the assembly training platform is required to be additionally arranged and adjusted according to actual needs; the virtual training area builds a virtual training environment in virtual platform software through a 3D modeling mode and provides an intelligent communication interface to be in communication butt joint with a real PLC of a physical training platform, a user can edit a program to run in the real PLC, and electric equipment, an executing mechanism, a robot, a sensor and the like of each workstation in the virtual training environment are debugged through the intelligent communication interface, so that the training of the intelligent manufacturing main production line whole line technology is completed; the system monitoring mechanism is provided with a monitoring system and a monitoring screen, the monitoring system is connected with the monitoring screen, and the monitoring system is provided with an MES system and a digital twin system;
the practical training method of the comprehensive practice teaching system of the intelligent manufacturing technology comprises the following steps:
s1, a user establishes a production object order through terminal equipment in a network ordering area, and inputs the types, the quantity and the personalized attributes of the production objects;
s2, the MES system receives order tasks of users from the network and performs production scheduling;
s3, receiving a work order command by a vertical warehouse control system in the three-dimensional warehouse workstation, and discharging materials;
s4, placing the warehouse-out materials on corresponding material trays, and binding RFID labels capable of tracing each production link under each material tray;
s5, pushing a material tray to an assembly workstation of a main production line or a byproduct line assembly training platform by an AGV trolley to a three-dimensional storage workstation; when custom production or teaching demonstration is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out a next processing procedure of a production object; when mass production or teaching practice is carried out, the AGV trolley sends raw material parts to an assembly workstation of a main production line and a byproduct line assembly training platform, a semi-finished product 1 is obtained through processing, and then the semi-finished product 1 is transmitted to a next station to carry out the next processing procedure of a production object;
s6, the semi-finished product 1 enters a custom processing workstation to be processed to obtain a semi-finished product 2, and the semi-finished product 2 is transmitted to a next station;
s7, transmitting the semi-finished product 2 to a quality detection workstation for quality detection, returning unqualified products to a material tray, writing quality detection digital information to an RFID tag below the tray by an RFID reader-writer, transmitting a finishing signal to a transmission line, transmitting the material tray to a temporary storage buffer area by the transmission line, calling an AGV to arrive after the temporary storage buffer area is full, and then pushing all the unqualified products to the AGV, and conveying all the unqualified products back to a unqualified product area of the three-dimensional warehouse by the AGV;
s8, packaging qualified products into finished products, conveying the material trays filled with the finished products to a finished product buffer area, commanding and calling an AGV to arrive after the finished product buffer area is full, then pushing all the finished products into the AGV, and conveying all the finished products back to a finished product area of three-dimensional storage by the AGV to finish the finished product manufacturing of one-round production objects.
2. The comprehensive practice teaching system of the intelligent manufacturing technology according to claim 1, wherein the MES system has a material tracing function and an energy consumption management function, after a production object is taken out of a three-dimensional warehouse workstation, the MES system establishes information association with an RFID tag under a corresponding material tray, and continuously updates RFID tag information in the whole production process, and the MES system records all information in the RFID, including process digital information and quality inspection digital information of each workstation, so as to realize the whole process management of the production of the product, and thus all finished products can be traced through the MES system, the energy consumption management module in the MES system is configured with an acquisition device for automatically collecting corresponding distribution loops of all workstations in real time or on a field bus through each workstation, the used acquisition device is an electric energy acquisition device, and various reports such as an operation report, an energy consumption management report, a daily report, a month report, a report, an event record report and the like can be automatically generated after the parameters of distribution lines are collected, so that a user can conveniently manage the energy consumption.
3. The integrated practice teaching system of intelligent manufacturing technology according to claim 1, wherein the production objects of the main production line are provided with attribute selections including structural attributes, functional attributes, and custom attributes.
4. The comprehensive practice teaching system of the intelligent manufacturing technology according to claim 1, wherein the stereoscopic warehouse workstation is provided with an intelligent manufacturing line master controller, a stereoscopic warehouse shelf, a stereoscopic warehouse control system, wherein the intelligent manufacturing line master controller and the stereoscopic warehouse control system are connected with the stereoscopic warehouse shelf, and the stereoscopic warehouse shelf is provided with a material sensor, a high-speed stacker, an RFID reader-writer card and a collecting device.
5. The integrated practice teaching system of claim 1, wherein the assembly workstation is provided with an assembly robot, the assembly robot is controlled by a PLC controller, and the assembly robot is provided with a machine vision device, a positioning mechanism, an execution mechanism, an RFID reader, and a collection device.
6. The integrated practice teaching system of claim 1, wherein the custom processing workstation is provided with a laser engraving machine, the laser engraving machine is controlled by a PLC controller, and the laser engraving machine is provided with a machine vision device, a positioning mechanism, an executing mechanism, an RFID reader-writer card and a collecting device.
7. The comprehensive practice teaching system of the intelligent manufacturing technology according to claim 1, wherein the quality inspection workstation is provided with a quality inspection robot, the quality inspection robot is controlled by a PLC, and the quality inspection robot is provided with special detection equipment, machine vision equipment, a positioning mechanism, an executing mechanism, an RFID reader-writer card and a collecting device.
8. The integrated practice teaching system of claim 1, wherein the boxing workstation is provided with a boxing working area and a finished product temporary storage area, the boxing working area is provided with a boxing robot, the boxing robot is controlled by a PLC, and the boxing robot is provided with an automatic labeling machine, a machine vision device, a positioning mechanism, an executing mechanism, an RFID reader-writer and a collecting device.
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