CN108510866A - A kind of integrated practice tutoring system of intelligent Manufacturing Technology - Google Patents
A kind of integrated practice tutoring system of intelligent Manufacturing Technology Download PDFInfo
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- CN108510866A CN108510866A CN201810301099.7A CN201810301099A CN108510866A CN 108510866 A CN108510866 A CN 108510866A CN 201810301099 A CN201810301099 A CN 201810301099A CN 108510866 A CN108510866 A CN 108510866A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 135
- 238000005516 engineering process Methods 0.000 title claims abstract description 33
- 238000012549 training Methods 0.000 claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000002360 preparation method Methods 0.000 claims abstract description 6
- 239000000047 product Substances 0.000 claims description 101
- 239000000463 material Substances 0.000 claims description 53
- 239000011265 semifinished product Substances 0.000 claims description 45
- 239000006227 byproduct Substances 0.000 claims description 27
- 238000007689 inspection Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 21
- 239000002994 raw material Substances 0.000 claims description 17
- 238000003754 machining Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 12
- 238000010147 laser engraving Methods 0.000 claims description 11
- 238000002372 labelling Methods 0.000 claims description 9
- 238000010923 batch production Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000003786 synthesis reaction Methods 0.000 claims 1
- 238000012360 testing method Methods 0.000 claims 1
- 238000009776 industrial production Methods 0.000 abstract description 3
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- 230000003993 interaction Effects 0.000 abstract description 2
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- 238000004891 communication Methods 0.000 description 6
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- 238000003860 storage Methods 0.000 description 6
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- 230000000694 effects Effects 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000013507 mapping Methods 0.000 description 3
- 241000406668 Loxodonta cyclotis Species 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
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Classifications
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
Abstract
The present invention proposes a kind of integrated practice tutoring system of intelligent Manufacturing Technology, its system includes preparing mechanism, practical teaching mechanism and system monitoring mechanism, the preparation mechanism connects practical teaching mechanism by system monitoring mechanism, the practical teaching mechanism is equipped with stereo warehouse work station and producing line, the preparation mechanism is equipped with network ordering area, the system monitoring mechanism is equipped with monitoring system and monitor screen, the system had not only been close to intelligent industrial production but also based on teaching practice, not only cost is saved, but also has saved the floor space of tutoring system Training Room；The functional requirement of scientific research and displaying can be met but also fully embody Faculty and Students' interaction and property of participation, not only have industry characteristics, but also there is teaching, and integrate numerous advanced technologies, current intelligence manufacture the state of the art can be showed.
Description
Technical field
The present invention relates to intelligent industrial fields, and in particular to a kind of integrated practice tutoring system of intelligent Manufacturing Technology.
Background technology
With science and technology and rapid development of economy, industrial development is increasingly flourishing, and national governments carry out a new round one after another
Industrial reform, to adapt to global new scientific and technological economic environment.Scientific and technological expanding economy be unable to do without the talent, and China is urgent at present
It needs to cultivate large quantities of engineerings that can adapt to and support intelligence manufacture, it is necessary to put in war more outstanding personnel training
Slightly position.Therefore, teaching unit is proposed to personnel training, education ideas update, teaching equipment input etc.
Higher, newer target and requirement.Construction and industrial reality have certain technology leading action, while meeting scientific research, exhibition
Show, impart knowledge to students, the intelligence manufacture automated teaching system of real training functional requirement has become the task of top priority, however currently on the market not
It was found that corresponding mature technology.
And the teaching equipment lazy weight of current used intelligence manufacture teaching training system, demonstration religion can only be limited to
Learn, student do not start practice chance, teaching efficiency is bad, while the basic framework of existing intelligence manufacture teaching training system
Demonstration producing line is automated for single, although including several station, structure, the equipment and function phase not to the utmost of each station in producing line
Together, thus it is unfavorable for student's concentration teaching real training of unit class, can not ensures teaching efficiency, and increases a plurality of repetition producing line
To meet real training requirement, fund of teaching input cost will be greatly improved, floor space is excessive, waste of resource, and producing line and producing line
Between without functionally or logically relevance, the only repetition of quantity is not a total solution.
Furthermore even if if the single of existing intelligence manufacture tutoring system automates the stem structure for including in demonstration producing line, sets
Standby station identical with function and quantity is enough, can only also carry out the teaching of the relevant technologies and equipment and reality involved by the station
Instruction, it is difficult to which practice teaching is carried out to the whole line technology of intelligence manufacture.
Invention content
The present invention is at least one defect (deficiency) overcome described in the above-mentioned prior art, and providing one kind can demonstration lesson
Be combined but can production practices integrated practice tutoring system.
In order to solve the above technical problems, technical scheme is as follows：
A kind of integrated practice tutoring system of intelligent Manufacturing Technology, the integrated practice tutoring system of the intelligent Manufacturing Technology
Including preparing mechanism, practical teaching mechanism and system monitoring mechanism, the preparation mechanism is connected by system monitoring mechanism and is put into practice
Educational institution, the preparation mechanism are equipped with network ordering area, and the practical teaching mechanism is equipped with stereo warehouse work station and producing line,
The stereo warehouse work station is connected by transport establishment with producing line, and the producing line includes main product line and by-product line, the main product
Line is interconnected with by-product line by transport establishment, and the main product line is equipped with mounting work station, customization machining workstation, quality inspection work
It stands, mounted box work station, the mounting work station, customization machining workstation, quality inspection work station, mounted box work station are sequentially connected,
The transport establishment is equipped with pipeline and AGV trolleies, is shuttled by transport establishment and transports material, convenient and efficient, and more
Intelligence, wherein main product line is responsible for demonstration lesson or customized production, when needing to carry out demonstration lesson, is carried out on main product line, when
It needs specifically to be produced or individually, when a small amount of production, be carried out on main product line；
Wherein, the by-product line is equipped with assembly training platform, and the assembly training platform is equipped with assembly real training area and virtually
Real training area, the assembly real training area are equipped with assembly Practical training equipment and assembly real training mechanism, assembly Practical training equipment and assembly training machine
Structure is connected, and the assembly Practical training equipment is equipped with assembly real training robot, and the assembly real training robot is controlled by PLC controller,
The assembly real training mechanism is equipped with Product Assembly area and real training area, and the assembly training platform is at least one, assembles Practical training equipment
Product Assembly area and real training area are can be applied to, when needing to coordinate the production of main product line, assembly Practical training equipment is operated in Product Assembly area,
When needing to carry out real training, assembly Practical training equipment is operated in real training area, and assembly training platform can be added according to actual requirement, be improved
The flexibility of the present invention, while assembly training platform is controlled by PLC, realize automation, it is intelligent, and also by-product line can be used
In auxiliary main product line production, as teaching practice, and student oneself can be allowed to execute in person, achieve the effect that teaching, creatively study and apply,
When being produced in batches, by-product line can assist main product line to produce；
Wherein, the system monitoring mechanism is equipped with monitoring system and monitor screen, and the monitoring system is connected with monitor screen, institute
Monitoring system is stated equipped with MES system and digital twinned system, wherein MSE systems (Manufacturing Execution
System production processes execute system) it is to be held to exercising supervision from the task of releasing order to the production process for producing final finished
Row, optimization information system, be provided simultaneously with Tracing Material function and managing power consumption function, by under corresponding material tray
RFID tag establishes information association, realizes the whole production process management of product, and each station is each equipped with electric energy acquisition dress
It sets, managing power consumption module carries out in real time or periodically by the way that fieldbus is automatic to the corresponding distribution loop of all station in MES system
Acquisition facilitates user to carry out managing power consumption.
And that each station of major-minor producing line is built in virtual platform software by way of 3D modeling is virtual for digital twinned system
Model, dummy model equipment with real equipment one-to-one correspondence, the Precision Mapping in physical entity space, are showing to simulate it
Various forms in real environment and manner.
Display terminal by monitor screen as MES system and digital twinned system, by MES system and digital twinned system
Information shows that presentation of information is more clear one by one, more practical, also increases the comprehensive real of entire intelligent Manufacturing Technology
Trample the transparency of tutoring system.
Further, the main product line is set equipped with production object, and the production object setting includes structure attribute, function category
Property, attribute is customized, wherein structure attribute includes the classification of component, including component 1, component 2, component 3 etc., functional attributes packet
Function 1 is included, function 2, function 3 etc., it includes customization characteristic 1 to customize attribute, customizes characteristic 2, customization characteristic 3 etc..
Further, the stereo warehouse work station is equipped with intelligence manufacture producing line master controller, tiered warehouse facility shelf, vertical library control
System processed, the intelligence manufacture producing line master controller connect tiered warehouse facility shelf, the tiered warehouse facility goods with vertical library control system
It is provided with Material Sensor, high-speed buck stacker, RFID read-write card device, harvester, stereo warehouse work station is used for raw material portion
The storage of part, packing box, finished product and defective work is reached by reasonable regional planning and is orderly put, and high speed stacking apparatus is passed through
Coordinate with AGV and realize that the quick outbound of object is put in storage, ensures speed of production.
Further, the mounting work station is equipped with make-up machinery people, and the make-up machinery people is controlled by PLC controller, institute
Make-up machinery people is stated equipped with machine vision equipment, detent mechanism, executing agency, RFID read-write card device, harvester, using PLC
Controller controls make-up machinery people and completes each component automatic assembling technique of production object, wherein machine vision equipment and detent mechanism
The reliability of assembly, stability can be improved, and executing agency is responsible for assisting make-up machinery people running, wherein make-up machinery people is available
Bell machines people or conjunction with mechanical people.
Further, the customization machining workstation is equipped with laser engraving machine, and the laser engraving machine is by PLC controller control
System, the laser engraving machine are equipped with machine vision equipment, detent mechanism, executing agency, RFID read-write card device, harvester, adopt
It is completed to the constant mark of product external surfaces and the engraving of Customer Personality written contents with PLC controller control laser engraving machine
Processing work, including vision-based detection and laser engraving, add personalized customization, increase the characteristic of product, improve attraction
Power.
Further, the quality inspection work station is equipped with quality inspection robot, and the quality inspection robot is controlled by PLC controller, institute
Quality inspection robot is stated equipped with special inspecting equipment, machine vision equipment, detent mechanism, executing agency, RFID read-write card device, acquisition
Device includes electric parameter detection device, product function detection device using special inspecting equipment, realizes product quality detection,
It can ensure that product quality, improve the reliability of product, the quality inspection work station is equipped with temporary storage buffer region, the temporary storage buffer region
For storing substandard product, stereo warehouse work station is sent back to by AGV trolleies again after temporary storage buffer region is full, used in matter
The artificial three axis industrial machinery people of inspection machinery or SCARA robots (i.e. horizontal articulated robot).
Further, the mounted box work station is equipped with mounted box workspace and finished product working area, and the mounted box workspace is equipped with dress
Box robot, the mounted box robot are controlled by PLC controller, and the mounted box robot is equipped with automatic labeling machine, machine vision
Equipment, detent mechanism, executing agency, RFID read-write card device, harvester are completed product mounted box using mounted box robot, and are led to
Automatic labeling machine printing Quick Response Code and labeling are crossed, product identification and production process are bound, Quick Response Code is added and labeling more can
The entire production process of product is monitored by MES system, more reliably, the finished product working area is completed for storing
The finished product of mounted box is sent back to after finished product working area is full, then by AGV trolleies in stereo warehouse work station, used in box packing machine
The artificial industrial robot in parallel of tool.
Further, the Product Assembly area be equipped with machine vision equipment, detent mechanism, executing agency, RFID read-write card device,
Harvester, wherein Product Assembly area are connect by transport establishment with stereo warehouse work station, with main product line Product Assembly function
Based on, the robot by assembling Practical training equipment completes the assembly of main product line semi-finished product.
Further, the real training area is equipped with machine vision equipment, executing agency, fixture, real training material block, harvester,
Each executing agency of real training area, device, parts are all made of modularized design, have the characteristics that modularity, independence, compatibility,
Also it can extend teaching using the robot of assembly Practical training equipment in real training area, it is advanced to apply real training, expansion experiments etc..
A kind of practical training method of the integrated practice tutoring system of intelligent Manufacturing Technology, method include the following steps：
S1. user creates production object order, input production object type, number in network ordering area by terminal device
Amount, personalization attributes；
S2.MES systems receive the order taking responsibility of user from network and carry out production row's list；
S3. the vertical library control system in stereo warehouse work station receives work order order, materiel warehouse-out；
S4. outbound material is put to corresponding material pallet, and each link of production can be traced by binding to have under each material tray
RFID tag；
S5. by AGV trolleies come stereo warehouse work station by material tray push to main product line mounting work station or
By-product is traditional thread binding to match training platform；
When being customized production or demonstration lesson, raw material component is sent to the mounting work station of main product line by AGV trolleies
In, processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out next manufacturing procedure of production object；
When carrying out batch production or teaching practice, raw material component is sent to the mounting work station of main product line by AGV trolleies
Neutralization by-product is traditional thread binding, and in training platform, processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out production pair
Next manufacturing procedure of elephant；
S6. semi-finished product 1 enter in customization machining workstation, and processing obtains semi-finished product 2, then semi-finished product 2 are transmitted to next
Station；
S7. 2 quality detection work station of semi-finished product carries out quality inspection；
S8. certified products are packed, and packed products is transported back to the product region of stereo warehouse, complete a wheel production
The finished product of object manufactures.
Compared with prior art, the advantageous effect of technical solution of the present invention is：
(1) a kind of integrated practice tutoring system of intelligent Manufacturing Technology proposed by the present invention makes not only as demonstration lesson
With the present invention is divided into main product line and by-product line in the production line, student can be allowed to put into practice in time again while teaching, greatly
The big effect for improving teaching.
(2) by-product line can be as the expansion of some important station of main product line or function, the actual situation combination real training of by-product line
Platform has the function that actual situation combination simulation training is carried out to entire intelligence manufacture producing line, and by the improvement of topological structure, this is
System had not only been close to intelligent industrial production based on teaching practice, not only saved cost, but also saved tutoring system Training Room
Floor space；The functional requirement of scientific research and displaying can be met but also fully embody Faculty and Students' interaction and property of participation,
Not only have industry characteristics, but also there is teaching.
(3) while the assembly training platform of by-product line includes actual situation combination training module, which teaches this intelligence manufacture
The content (including all station) of system main line builds virtual reality by way of 3D modeling in virtual platform software
Environment is instructed, and intelligent communication interface is provided carries out communication with the true PLC of physics training platform and dock, user can be with editing procedure
Run in true PLC, by intelligent communication interface to the electrical equipment of each work station in virtual solid sequence, executing agency,
Robot, sensor etc. are debugged, to complete the real training to the whole line technology of intelligence manufacture main product line, what this actual situation combined
Study and training method have filled up that institution of higher learning are electrical, blank of automation subject actual situation combining with teaching method.
(4) the assembly training platform of by-product line is configured with PLC controller and robot, and main line life is completed for coordinating
Object assembly work or the Practical training equipment as real training area are produced, assembly section and real training area share PLC controller and robot, pass through
This kind of framework innovation, realizes assembly, and the multiplexing of training platform production and instructional function greatly reduces cost.
(5) present invention realizes software context using MES system, and application and function association are realized by multichannel assembly path,
The actual situation combination training module of training platform is assembled by secondary production line and digital twinned system realizes virtual reality mapping association,
Considerably increase relevance between each producing line, therefore major-minor producing line is not that simple quantity repeats or merges, but in logic
An indivisible overall applicability case, and existing intelligence manufacture tutoring system technical solution, even if there are a plurality of producing line,
Only a plurality of independent automation is demonstrated producing line, also without inevitable relevance, the only repetition of quantity between each producing line.This is
No matter system topological structure in field of industrial production or teaching equipment field there is no precedent.
(6) MES system used in is also equipped with Tracing Material function and managing power consumption function, can trace the life of entire product one by one
Flow is produced, by strict supervision, can also search problem rapidly the quality of product root, while can monitor in real time in each and every one station
Energy consumption condition, and fed back, user can easily select wherein one or more billboard being projeced into prison in systems
It controls in large-size screen monitors to show the real-time running state of this intelligence manufacture producing line, substantially increases stability and transparency.
(7) transport establishment that the present invention uses includes that AGV trolleies realize that logistics is associated with pipeline, and AGV trolleies have certainly
Dynamic scheduling system, energy automatic governing free time AGV trolleies complete material transportation task, and energy automatic governing AGV trolleies press optimum programming
Route running, while avoiding clashing or colliding between AGV trolleies, this AGV application models are in intelligence manufacture teaching equipment
Field there is no precedent.
(8) present invention integrates numerous advanced technologies, to show current intelligence manufacture the state of the art, adaptation section
The requirement ground, impart knowledge to students and shown.
Description of the drawings
Fig. 1 is intelligence manufacture integrated practice tutoring system topology diagram.
Fig. 2 is production Object Model Structural figure.
Fig. 3 is assembly training platform topology diagram.
Fig. 4 is actual situation combination training module topology diagram.
Fig. 5 is Tracing Material flow chart.
Fig. 6 is system control process figure.
Specific implementation mode
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；
To those skilled in the art, it is to be appreciated that certain known features and its explanation, which may be omitted, in attached drawing
's.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot
It is interpreted as indicating or implies relative importance or imply the quantity of indicated technical characteristic." first " that limits as a result, "
One or more this feature can be expressed or be implicitly included to two " feature.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connection " should be done
It broadly understood, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；Can be mechanical connection,
It can also be electrical connection；It can be directly connected, can also be to be indirectly connected with by intermediary, it may be said that inside two elements
Connection.For the ordinary skill in the art, it can understand that above-mentioned term contains in the specific of the present invention with concrete condition
Justice.
The following further describes the technical solution of the present invention with reference to the accompanying drawings and examples.Embodiment 1
The present invention provides a kind of integrated practice tutoring systems of intelligent Manufacturing Technology, as shown in Figure 1, the intelligence manufacture skill
The integrated practice tutoring system of art includes preparing mechanism, practical teaching mechanism and system monitoring mechanism；
Wherein prepare mechanism and be equipped with network ordering area, network ordering area includes integral machine, PC machine, tablet computer, mobile phone
Equal terminal devices can create production object order by terminal devices such as live integral machine, PC machine, tablet computer, mobile phones；
Practical teaching mechanism includes stereo warehouse work station and producing line, and stereo warehouse work station passes through transport establishment and producing line
It is connected, wherein producing line includes main product line and by-product line, and main product line is interconnected with by-product line by transport establishment, transport establishment's packet
AGV trolleies and pipeline are included, AGV trolleies are furnished with automatic dispatching system, can automatic governing free time AGV trolleies completion material transportation times
Business, energy automatic governing AGV trolleies press optimum programming route running, while avoiding clashing or colliding between AGV trolleies；
Main product line includes mounting work station, customization machining workstation, quality inspection work station, mounted box work station, wherein by assembling
Work station is processed, and is then transported customization machining workstation and is done secondary operation, then is transported to quality inspection work station and is checked, qualified
It is packed afterwards transporting mounted box work station, transports the storage of stereo warehouse work station after the completion；
Wherein stereo warehouse work station, the station are equipped with intelligence manufacture producing line master controller, tiered warehouse facility shelf, vertical library control
System processed, Material Sensor, high-speed buck stacker, RFID read-write card device, electric energy collection device, this station for raw material component,
The storage of packing box, finished product and defective work is reached by reasonable regional planning and is orderly put, by high speed stacking apparatus with
The quick outbound storage of object is realized in AGV cooperations, ensures speed of production, wherein the vertical library control system in stereo warehouse work station
Work order order is received, warehouse compartment state is detected by the Material Sensor of each warehouse compartment first, judges that production raw material and packing box are
It is no enough with regard to outbound, to be insufficient to just cancel production task and send out alarm enough, and by " insufficient raw material can not produce " message
Feed back to network ordering area.
Outbound is put from production material needed for the taking-up of vertical library raw material area to corresponding material pallet by high-speed buck stacker, each material
Binding has RFID tag under pallet, RFID read-write card device write-in material digital information is will pass through when receiving material, to bind object
Expect overall process production information, realize and produce each link tracing function, when outbound calling AGV trolleies of issuing an order come stereo warehouse work
It stands, and material tray is pushed on AGV trolleies；AGV trolleies are sent to main product line mounting work station according to instruction, by corresponding raw material
Or by-product is traditional thread binding with training platform.
Mounting work station be equipped with industrial control unit (ICU) PLC, machine vision equipment, detent mechanism, electricapparatus executing agency,
RFID read-write card device, electric energy collection device, make-up machinery people, wherein the artificial bell machines people of make-up machinery used or conjunction with mechanical
People, preferred embodiment are bell machines people, each component automatic assembling technique of production object are completed using bell machines people, when AGV is small
Raw material component is sent in mounting work station by vehicle, and detent mechanism takes out raw material from material tray, adjusts former material discharge position
And it is positioned at the ready position of assembly, pass through manipulator under bell machines people is with the executing agency and machine vision equipment
It is sequentially completed component assembling work, obtains main product line semi-finished product 1, robot returns position of readiness, and then main product line semi-finished product 1 are sent
It is back on material tray, our station technique digital information is written to RFID tag under pallet in RFID read-write card device, and issues completion letter
The material tray equipped with main product line semi-finished product 1 is transmitted to next station after number pipeline, pipeline being given to receive completion signal,
Carry out next manufacturing procedure of production object；
Machining workstation is customized, which is equipped with industrial control unit (ICU) PLC, laser engraving machine, machine vision equipment, localization machine
Structure, electricapparatus executing agency, RFID read-write card device, electric energy collection device are completed using laser engraving machine to semi-finished product appearance
The constant mark in face and the Carving Machining work of Customer Personality written contents, when semi-finished product 1 enter in customization machining workstation
Afterwards, detent mechanism takes out semi-finished product 1 from material tray, adjusts 1 position of semi-finished product and is positioned at the ready position of processing,
Then mark and visitor is fixed in 1 outer surface of semi-finished product under executing agency and machine vision equipment cooperation in laser engraving machine
The Carving Machining of family individual character written contents works, and obtains semi-finished product 2, and then semi-finished product 2 are sent back on material tray, and RFID is read
Our station technique digital information is written to RFID tag under pallet in writer, and issues completion signal to pipeline, and pipeline receives
The material tray equipped with semi-finished product 2 is transmitted to next station after to completion signal, carries out next quality inspection process of production object；
Quality detection work station, the station capital equipment have industrial control unit (ICU) PLC, quality inspection robot, special inspecting equipment,
Machine vision equipment, detent mechanism, electricapparatus executing agency, RFID read-write card device, electric energy collection device, temporary storage buffer region,
Using special inspecting equipment, the mechanical artificial three axis industrial machinery people of quality inspection used or SCARA robots, preferred embodiment is three axis works
Industry robot, after semi-finished product 2 reach quality detection work station, detent mechanism takes out semi-finished product 2 from material tray, adjustment half
2 position of finished product is simultaneously positioned at the ready position of quality inspection, then carries out three quality inspections of product successively：
1. whether electric parameter detection device detects electric parameter such as electric current, resistance of semi-finished product 2 etc. qualified；
2. three axis industrial machinery people and the cooperation of product function detection device check whether the function 1 of semi-finished product 2 and function 2 close
Lattice；
3. three axis industrial machinery people and machine vision equipment cooperation check whether the appearance of semi-finished product 2 is qualified.
Have one or more it is underproof be defective work, defective work is sent back on material tray, RFID read-write card
Quality inspection digital information is written to RFID tag under pallet in device, and issues completion signal to pipeline, and pipeline passes material tray
Temporary storage buffer region is transported to, the calling AGV that says the word after temporary storage buffer region is full arrives, and all defective works are then pushed to AGV
In, AGV transports all defective works to the defective work region of stereo warehouse back；
By three detections and all qualification is certified products, and then certified products are sent back on material tray, RFID read-write
Quality inspection digital information is written to RFID tag under pallet in card device, and issues completion signal to pipeline, and pipeline receives completion
The material tray equipped with certified products is transmitted to next station after signal, carries out next mounted box process of production object；
Mounted box work station, the station are equipped with industrial control unit (ICU) PLC, mounted box robot, automatic labeling machine, machine vision and set
Standby, detent mechanism, electricapparatus executing agency, RFID read-write card device, temporary storage buffer region, electric energy collection device, mounted box used
Mechanical artificial industrial machinery people in parallel, completes product mounted box, and print two by automatic labeling machine using industrial machinery people in parallel
Tie up code and labeling, bind product identification and production process, after certified products enter mounted box work station, detent mechanism by certified products and
Packing box takes out from material tray, adjusts position and is positioned at the ready position of mounted box, then automatic labeling machine printing mark
It signs and affixes on packing box, certified products are packed under executing agency and machine vision equipment cooperation and wrap by industrial machinery people in parallel
In mounted box, then finished product is sent back on material tray, and our station technique number is written to RFID tag under pallet in RFID read-write card device
Word information, and completion signal is issued to pipeline, pipeline transmits the material tray equipped with finished product after receiving completion signal
To finished product buffering area, the calling AGV that says the word after finished product buffering area is full arrives, then pushes to all finished products in AGV, AGV
All finished products are transported back to the product region of stereo warehouse, production is completed；
Main product line production object should have certain flexibility and customize feature, and have certain utility function and sight
Reward property, in the present embodiment, production object is illustrated with abstract model as shown in Fig. 2, production object can be divided by type
Production object 1, production object 2.Production object model includes three generic attribute of structure attribute, functional attributes and personalization attributes, knot
Structure attribute includes component 1 or component 2, component 3, component 4, component 5；Functional attributes include function 1, function 2；Customize attribute packet
Custom features 1 are included, such as individualized signature, copy editor etc.；The difference of variety classes production object is structure attribute difference, production pair
As 1 structure attribute includes component 1, component 3, component 4, component 5, and the structure attribute of production object 2 includes component 2, component
3, component 4, component 5；
By-product line includes assembly training platform, and assembly training platform is equipped with assembly real training area and virtual real training area, such as Fig. 3 institutes
Show, assembly real training area is equipped with assembly Practical training equipment and assembly real training mechanism, and assembly Practical training equipment is connected with assembly real training mechanism, fills
It is equipped with assembly real training robot with Practical training equipment, assembly real training robot is controlled by PLC controller, assembly real training machinery used
Artificial six-shaft industrial robot, assembly real training mechanism are equipped with Product Assembly area and real training area, and assembly Practical training equipment can be applied to produce
Product assembly section and real training area, when needing to coordinate the production of main product line, assembly Practical training equipment is operated in Product Assembly area, needs to carry out real
When instruction, assembly Practical training equipment is operated in real training area, and assembly training platform is equipped with 8, can be adjusted according to actual needs；
The content of this intelligence manufacture tutoring system main line, including all station are passed through 3D by wherein virtual real training area
The mode of modeling builds virtual solid sequence in virtual platform software, and provides intelligent communication interface and physics training platform
True PLC carries out communication docking, and as shown in 4 figures, user can be run with editing procedure in true PLC, be connect by intelligent communication
Mouth debugs electrical equipment, executing agency, robot, the sensor etc. of each work station in virtual solid sequence, to complete
The real training of the pairs of whole line technology of intelligence manufacture main product line, when carrying out batch production or teaching practice, AGV trolleies are by raw material portion
Part is sent to that by-product is traditional thread binding to give student to carry out learning by doing in training platform, and after raw material are sent to, detent mechanism is by raw material
It is taken out from material tray, adjust former material discharge position and is positioned at the ready position of assembly, executed by assembly real training robot
It is sequentially completed the assembly work of component under mechanism and machine vision equipment cooperation, obtains by-product line semi-finished product 1, assembly real training machinery
People returns position of readiness, and then by-product line semi-finished product 1 are sent back on material tray, and RFID read-write card device is to RFID tag under pallet
Our station technique digital information is written, concurrent command calls AGV to arrive, then pushes away the material tray equipped with by-product line semi-finished product 1
It send into AGV, semi-finished product 1 are transported to customization machining workstation and carry out next manufacturing procedure by AGV；
System monitoring mechanism includes that (Manufacturing Execution System production processes execute system to MES system
Unite) and digital twinned system, wherein MES system receives the order taking responsibility of user from network and carries out production row's list, by order times
Business distributes in practical teaching mechanism, sends work order with charge free the intelligence manufacture producing line master controller in stereo warehouse work station, intelligence
After the work order arrangement that producing line master controller receives MES system can be manufactured, work order is issued to the controller of each station, controls station
Each production unit cooperates by user's requirement completes the Flexible Production of production object, and MES system is to appointing from releasing order
The production process for being engaged in producing final finished exercises supervision the information system of execution, optimization, and real-time online obtains and storage is each
The data such as manufacturing schedule, the quality of production, production time, the faults itself state parameter of a physics station equipment are realized to whole
All data managements of each physical equipment of production line help student to understand that intelligence manufacture management is believed by advanced MES system
The theory of breath system；
MES system has Tracing Material function and managing power consumption function simultaneously, and wherein production object works from stereo warehouse
It stands after outbound, MES system was produced by establishing information association with the RFID tag under corresponding material tray entirely
FRID label information is constantly updated in journey, and MES system has recorded all information in RFID, including each station technique digital information
With quality inspection digital information, to realize the production Whole Course Management of product, then all finished products can carry out object by MES system
Material retrospect, as shown in Figure 5；
Managing power consumption module in MES system by each station configured with harvester at the scene bus to all station
Corresponding distribution loop is automatic to be acquired in real time or periodically, and harvester used is electric energy collection device, to distribution line
The parameter acquisitions such as voltage, electric current, frequency, power, electric energy after, various reports can be automatically generated, such as run report, managing power consumption
Report, daily sheet, moon sheet, year report, logout report etc. facilitate user to carry out managing power consumption；
And that each station of major-minor producing line is built in virtual platform software by way of 3D modeling is virtual for digital twinned system
Model, dummy model equipment with real equipment one-to-one correspondence, the Precision Mapping in physical entity space, are showing to simulate it
Various forms in real environment and manner；
Display terminal by monitor screen as MES system and digital twinned system, by MES system and digital twinned system
Information shows that presentation of information is more clear one by one, more practical, also increases the comprehensive real of entire intelligent Manufacturing Technology
Trample the transparency of tutoring system.
A kind of practical training method of the integrated practice tutoring system of intelligent Manufacturing Technology, method operational process as shown in fig. 6,
Include the following steps：
S1. user creates production object order, input production object type, number in network ordering area by terminal device
Amount, personalization attributes；
S2.MES systems receive the order taking responsibility of user from network and carry out production row's list；
S3. the vertical library control system in stereo warehouse work station receives work order order, materiel warehouse-out；
S4. outbound material is put to corresponding material pallet, and each link of production can be traced by binding to have under each material tray
RFID tag；
S5. by AGV trolleies come stereo warehouse work station by material tray push to main product line mounting work station or
By-product is traditional thread binding to match training platform；
When being customized production or demonstration lesson, raw material component is sent to the mounting work station of main product line by AGV trolleies
In, processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out next manufacturing procedure of production object；
When carrying out batch production or teaching practice, raw material component is sent to the mounting work station of main product line by AGV trolleies
Neutralization by-product is traditional thread binding, and in training platform, processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out production pair
Next manufacturing procedure of elephant；
S6. semi-finished product 1 enter in customization machining workstation, and processing obtains semi-finished product 2, then semi-finished product 2 are transmitted to next
Station；
S7. 2 quality detection work station of semi-finished product carries out quality inspection；
S8. certified products are packed, and packed products is transported back to the product region of stereo warehouse, complete a wheel production
The finished product of object manufactures.
Claims (10)
1. a kind of integrated practice tutoring system of intelligent Manufacturing Technology, which is characterized in that the synthesis of the intelligent Manufacturing Technology is real
It includes preparing mechanism to trample tutoring system, and practical teaching mechanism and system monitoring mechanism, the preparation mechanism pass through system monitoring machine
Structure connects practical teaching mechanism, and the preparation mechanism is equipped with network ordering area, and the practical teaching mechanism is equipped with stereo warehouse work
Make station and producing line, the stereo warehouse work station are connected by transport establishment with producing line, the producing line includes main product line and by-product
Line, the main product line are interconnected with by-product line by transport establishment, and the main product line is equipped with mounting work station, customization processing work
It stands, quality inspection work station, mounted box work station, the mounting work station, customization machining workstation, quality inspection work station, mounted box work
Station is sequentially connected, and the transport establishment is equipped with pipeline and AGV trolleies；
The by-product line is equipped with assembly training platform, and the assembly training platform is equipped with assembly real training area and virtual real training area, institute
It states assembly real training area and is equipped with assembly Practical training equipment and assembly real training mechanism, assembly Practical training equipment is connected with assembly real training mechanism, institute
It states assembly Practical training equipment and is equipped with assembly real training robot, the assembly real training robot is controlled by PLC controller, and the assembly is real
It instructs mechanism and is equipped with Product Assembly area and real training area, the assembly training platform is at least one；
The system monitoring mechanism is equipped with monitoring system and monitor screen, and the monitoring system is connected with monitor screen, the monitoring system
System is equipped with MES system and digital twinned system.
2. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the main product line
Production object is equipped with Attributions selection, including structure attribute, and functional attributes customize attribute.
3. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the stereo warehouse
Work station is equipped with intelligence manufacture producing line master controller, tiered warehouse facility shelf, vertical library control system, the intelligence manufacture producing line master control
Device processed connects tiered warehouse facility shelf with vertical library control system, the tiered warehouse facility shelf be equipped with Material Sensor, high-speed buck stacker,
RFID read-write card device, harvester.
4. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the assembly work
It stands and is equipped with make-up machinery people, the make-up machinery people is controlled by PLC controller, and the make-up machinery people sets equipped with machine vision
Standby, detent mechanism, executing agency, RFID read-write card device, harvester.
5. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the customization processing
Work station is equipped with laser engraving machine, and the laser engraving machine is controlled by PLC controller, and the laser engraving machine is equipped with machine vision
Equipment, detent mechanism, executing agency, RFID read-write card device, harvester.
6. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the quality inspection work
It stands and is equipped with quality inspection robot, the quality inspection robot is controlled by PLC controller, and the quality inspection robot is set equipped with dedicated test
Standby, machine vision equipment, detent mechanism, executing agency, RFID read-write card device, harvester.
7. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the mounted box work
It stands equipped with mounted box workspace and finished product working area, the mounted box workspace is equipped with mounted box robot, and the mounted box robot is by PLC
Controller controls, and the mounted box robot is equipped with automatic labeling machine, machine vision equipment, detent mechanism, executing agency, RFID readings
Writer, harvester.
8. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the Product Assembly
Area is equipped with machine vision equipment, detent mechanism, executing agency, RFID read-write card device, harvester.
9. the integrated practice tutoring system of intelligent Manufacturing Technology according to claim 1, which is characterized in that the real training area is set
There are machine vision equipment, executing agency, fixture, real training material block, harvester.
10. a kind of practical training method of the integrated practice tutoring system of intelligent Manufacturing Technology, which is characterized in that include the following steps：
S1. user creates production object order in network ordering area by terminal device, input production object type, quantity, a
Property attribute；
S2.MES systems receive the order taking responsibility of user from network and carry out production row's list；
S3. the vertical library control system in stereo warehouse work station receives work order order, materiel warehouse-out；
S4. outbound material is put to corresponding material pallet, and binding has the RFID that can be traced and produce each link under each material tray
Label；
S5. the mounting work station or by-product that material tray is pushed to main product line by stereo warehouse work station are come by AGV trolleies
It is traditional thread binding to match training platform；
When being customized production or demonstration lesson, raw material component is sent in the mounting work station of main product line by AGV trolleies,
Processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out next manufacturing procedure of production object；
When carrying out batch production or teaching practice, the mounting work station that raw material component is sent to main product line by AGV trolleies neutralizes
By-product is traditional thread binding in training platform, and processing obtains semi-finished product 1, then semi-finished product 1 are transmitted to next station, carries out production object
Next manufacturing procedure；
S6. semi-finished product 1 enter in customization machining workstation, and processing obtains semi-finished product 2, then semi-finished product 2 are transmitted to next station；
S7. 2 quality detection work station of semi-finished product carries out quality inspection；
S8. certified products are packed, and packed products is transported back to the product region of stereo warehouse, complete a wheel production object
Finished product manufacture.
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| CN109048077A (en) * | 2018-09-21 | 2018-12-21 | 武汉天之逸科技有限公司 | Carving assembling experience system in laser index carving |
| CN109087549A (en) * | 2018-09-27 | 2018-12-25 | 肇庆三向教学仪器制造股份有限公司 | A kind of intelligent teaching training device |
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| CN111047936A (en) * | 2019-12-03 | 2020-04-21 | 上海英应机器人科技有限公司 | Variable intelligent production line training method and system |
| CN111161621A (en) * | 2020-02-13 | 2020-05-15 | 闽江学院 | Factory production base and teaching and educational administration combined management system |
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| CN112419799A (en) * | 2020-12-25 | 2021-02-26 | 山东盈先信息科技有限公司 | Intelligent sensing virtual-real interaction practical training system and method for assembly type building |
| CN112419799B (en) * | 2020-12-25 | 2023-05-23 | 山东盈先信息科技有限公司 | Intelligent perception virtual-real interaction practical training system and method for assembled building |
| CN112735251A (en) * | 2020-12-31 | 2021-04-30 | 慧眼自动化科技（广州）有限公司 | Teaching show production system |
| CN113035006A (en) * | 2021-03-30 | 2021-06-25 | 山东哈博特机器人有限公司 | Intelligent manufacturing system integration application platform |
| CN113538993A (en) * | 2021-06-02 | 2021-10-22 | 上海贽匠智能科技有限公司 | Training all-in-one machine based on digital twin technology |
| CN113433904A (en) * | 2021-06-23 | 2021-09-24 | 常州大学 | Intelligent robot comprehensive experiment teaching platform suitable for virtual-real combination and use method thereof |
| CN113920846A (en) * | 2021-10-14 | 2022-01-11 | 广东三向智能科技股份有限公司 | Intelligent mobile phone assembly control method of virtual simulation teaching system |
| CN114141079A (en) * | 2021-11-15 | 2022-03-04 | 中船舰客教育科技(北京)有限公司 | Intelligent production line MR virtual training system and method, electronic device and storage medium |
| CN114141079B (en) * | 2021-11-15 | 2023-12-15 | 中船舰客教育科技(北京)有限公司 | Intelligent production line MR virtual training system, method, electronic equipment and storage medium |
| CN114202985A (en) * | 2021-12-22 | 2022-03-18 | 徐工汉云技术股份有限公司 | Flexible intelligent manufacturing and production teaching training system |
| CN114550570A (en) * | 2022-02-28 | 2022-05-27 | 柳州铁道职业技术学院 | Intelligent manufacturing practical training platform and practical training method |
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