CN104598865A - Full-automatic barcode recognition transition system and method thereof - Google Patents
Full-automatic barcode recognition transition system and method thereof Download PDFInfo
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- CN104598865A CN104598865A CN201510089205.6A CN201510089205A CN104598865A CN 104598865 A CN104598865 A CN 104598865A CN 201510089205 A CN201510089205 A CN 201510089205A CN 104598865 A CN104598865 A CN 104598865A
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Abstract
The invention discloses a full-automatic barcode recognition transition system. A conveying mechanism is sequentially connected with a taking mechanism, a CCD, an upper computer and a label printing mechanism, wherein the CCD is connected with the upper computer and used for taking pictures of a feed tray, a first sensor used for detecting the feed tray is arranged between the CCD and the taking mechanism, the upper computer is used for information processing and control and for recognizing feed tray barcodes to be compared with database information so as to generate new barcode information, and the new barcode information is transmitted to be printed and peeled off by the label printing mechanism. A first stripping mechanism is arranged between the CCD and the upper computer, a second sensor used for detecting the feed tray is arranged in the label printing mechanism, and the label printing mechanism is used for printing barcodes on the feed tray. The integral process is fully automatic and instantaneous, and normal operation of the integral process is unaffected when label information of the feed tray is abnormal. In the integral process, operation efficiency is improved and demand for operators is omitted.
Description
Technical field
the present invention relates to encoding of graphs field, relate to a kind of full-automatic bar-code identification converting system and method thereof particularly.
Background technology
rising sharply in recent years along with cost of labor, automated job has become the selection of more and more enterprise, has occurred numerous automated manufacturing business at home and abroad.In electron trade, due to standardized standardization role, material or product all have oneself unique ID condition code, as one-dimension code, Quick Response Code.These ID bar codes, bring great convenience to the management and control process of logistics, but also bring puzzlement simultaneously.Present stage is numerous due to domestic and international enterprise, and it is different that the coding rule of each enterprise and bar code manifest state, some use one-dimension code, some use Quick Response Codes, and only one-dimension code is example, and the format convention of different enterprise is also much different.This causes enterprise when buying raw-material, for making material can be applicable to the system softwares such as self enterprise ERP or MES to the requirement of bar code, and bar code of having to change voluntarily, original bar code converted to the barcode standard of enterprise's needs and manifest state.This process has developed into automation equipment labeling pattern from the manual work pattern of handheld scan gun, and autoscan printing label pattern.But whole process still has obvious dependence to personnel; as noted abnormalities in process; can resume operation after must shutting down wait personnel process, the necessary artificial single-piece pan feeding of pan feeding pattern of nonpipeline operation or preposition equipment pan feeding, therefore automaticity is not high.
Summary of the invention
for the problems referred to above, the present invention seeks to: a kind of full-automatic bar-code identification converting system and method thereof are provided, with the whole process full automation of reality, real time implementation, during the generation of charging tray label information exception, do not affect the normal operation of whole flow process.This flow process improves operating efficiency, eliminates the demand to personnel in process.
technical scheme of the present invention is:
a kind of full-automatic bar-code identification converting system, feeding unit is connected with material fetching mechanism, CCD, host computer and printing label mechanism in turn, described CCD connects host computer, for taking charging tray picture, the first sensor for detecting charging tray is provided with between described CCD and material fetching mechanism, described host computer is used for information processing and control, also for identify charging tray bar code and with database information comparison, generate new bar code information and transfer to printing label mechanism and print and peel off; Be provided with the first Ti Liao mechanism between described CCD and host computer, be provided with the second sensor for detecting charging tray in described printing label mechanism, described printing label mechanism is for being attached to charging tray by the bar code of printing.
preferably, described feeding unit is also provided with scanner, after being arranged on printing label mechanism, after described scanner, is provided with the second rejecting mechanism.
preferably, described first rejecting mechanism and the second rejecting mechanism comprise rejects cylinder and rejects hopper, and described rejecting cylinder and rejecting hopper are relatively arranged on the both sides of feeding unit.
preferably, described material fetching mechanism lower end is also provided with feeding distribution mechanism, for charging tray is risen to feeding unit.
preferably, described bar code is bar code and/or two-dimensional bar code.
preferably, be also provided with warning device, described warning device comprises warning lamp warning, buzzer warning and the display of host computer screen message, reminds for pointing out current operating state, fault.
preferably, described host computer is connected with ERP/MES system, preserves and statistical study process information record.
preferably, described printing label mechanism is arranged on adjusting mechanism, for supporting and adjust the position of printing label mechanism.
the invention also discloses a kind of full-automatic bar-code identification conversion method, comprise the following steps:
(1) be placed on feeding unit by material fetching mechanism by charging tray, charging tray is carried by feeding unit;
(2), when sensor has detected charging tray, CCD takes charging tray picture and feeds back to host computer;
(3) host computer processes information and controls, identify charging tray bar code and with database information comparison, generate new bar code information to transfer to printing label mechanism and print and peel off, if database comparison is non-matching charging tray or abnormal charging tray, then control rejecting mechanism work;
(4), when charging tray enters the detecting sensor of printing label mechanism by feeding unit, bar code is attached on charging tray.
preferably, the method also comprise by post new bar code charging tray by scanner to bar code data acquisition comparison, if bar code mistake or print imperfect, then control rejecting mechanism work.
advantage of the present invention is:
1. whole bar-code identification conversion process process can realize overall process full automation, real time implementation, does not affect the normal operation of whole flow process during the generation of charging tray label information exception.This flow process improves operating efficiency, eliminates the demand to personnel in process, reduces personnel cost.
2. can accomplish that the screening of early warning is in advance rejected, also can the correctness of Print Label and completing property confirm after printing, abnormal auto-alarm-signal keying device is also rejected, and modular construction is built, and extendability is strong, incorporates with ERP/MES system slitless connection, information-based high.
Accompanying drawing explanation
below in conjunction with drawings and Examples, the invention will be further described:
fig. 1 is the structural representation of the full-automatic bar-code identification converting system of the present invention;
fig. 2 is the structural representation at another visual angle of the full-automatic bar-code identification converting system of the present invention;
fig. 3 is the process flow diagram of the full-automatic bar-code identification conversion method of the present invention.
wherein: 10, conveying belt, 11, motor, 20, material fetching mechanism, 21, feeding distribution mechanism, 30, CCD, 40, computing machine, 51, reject cylinder, 52, reject hopper, 60, printing label mechanism, 70, adjusting mechanism, 80, scanner, 91, reject cylinder, 92, reject hopper, 100, charging tray.
Embodiment
for making the object, technical solutions and advantages of the present invention clearly understand, below in conjunction with embodiment also with reference to accompanying drawing, the present invention is described in more detail.Should be appreciated that, these describe just exemplary, and do not really want to limit the scope of the invention.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring concept of the present invention.
embodiment:
as illustrated in fig. 1 and 2, conveying belt 10 is provided with material fetching mechanism 20 foremost, conveying belt 10 is driven by motor 11, material fetching mechanism 20 lower end is provided with feeding distribution mechanism 21, for the height of charging tray 100 is risen to conveying belt 10, material fetching mechanism 20 rear end is provided with the sensor for detecting charging tray 100, sensor rear end is provided with CCD30, for taking the picture of whole charging tray, and feed back to computing machine 40, CCD30 rear end is provided with rejecting mechanism, rejecting mechanism comprises rejects cylinder 51 and rejects hopper 52, reject cylinder 51 and reject the both sides that hopper 52 is relatively arranged on conveying belt 10.Computing machine 40 is arranged on rejecting mechanism rear end, printing label mechanism 60 is installed in computing machine 40 rear end, printing label mechanism 60 is arranged on adjusting mechanism 70, for supporting and adjust the position of printing label mechanism 60, thus printing label can be carried out to the charging tray of different specification size, printing label mechanism 60 rear end is provided with scanner 80, and scanner end after 80s is provided with another rejecting mechanism, rejects cylinder 91 and rejects the both sides that hopper 92 is relatively arranged on conveying belt 10.
as shown in Figure 3, the height of charging tray rises the workflow of this system by automatic distributing material mechanism, and product is got on conveying belt by feeding cylinder, or is transported on conveying belt by charging tray with the pattern of pipelining.When sensor has detected charging tray, CCD device starts to start work, takes the picture of whole charging tray, and feeds back to PC.
charging tray generally has a lot of bar code, PC system software can all identify one by one, one by one to comparison or comparison in PC client database in ERP/MES system-based data, according to the supplier information of material, obtain the bar code of mating, find out material basic document, according to customer requirement, piece together out the field of requirement, generate new one-dimension code or Quick Response Code, and new bar code information is transferred to bar code printer prints and peel off, wait for that charging tray carries out automatically pasting being shown as industry through sensor.If database comparison finds the non-matching charging tray of this charging tray or abnormal charging tray, then PC can send and reject instruction to rejecting mechanism, and rejecting mechanism performs rejects instruction, thus this charging tray prints paster erect-position after can not flowing to, and whole process PC can be recorded preservation, be convenient to subsequent statistical analysis process.
when charging tray enters labelling machine printer detecting sensor by conveying belt, ready label can be attached on charging tray by labeling printer.Charging tray is transferred to pipeline the label data collection comparison that rear-end scanning instrument carries out new printing label, if completely the same, continue with tape transport, if bar code mistake or print imperfect, then rejecting mechanism carries out rejecting operation, and simultaneously all information can be delivered in PC and be preserved.
as can be seen from above-mentioned flow process, whole operation process can real full process automatization, real time implementation, do not affect the normal operation of whole flow process during the generation of charging tray label information exception.This flow process improves operating efficiency, eliminates the demand to personnel in process.
should be understood that, above-mentioned embodiment of the present invention only for exemplary illustration or explain principle of the present invention, and is not construed as limiting the invention.Therefore, any amendment made when without departing from the spirit and scope of the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.In addition, claims of the present invention be intended to contain fall into claims scope and border or this scope and border equivalents in whole change and modification.
Claims (10)
1. a full-automatic bar-code identification converting system, it is characterized in that, feeding unit is connected with material fetching mechanism, CCD, host computer and printing label mechanism in turn, described CCD connects host computer, for taking charging tray picture, be provided with the first sensor for detecting charging tray between described CCD and material fetching mechanism, described host computer is used for information processing and control, also for identify charging tray bar code and with database information comparison, generate new bar code information and transfer to printing label mechanism and print and peel off; Be provided with the first Ti Liao mechanism between described CCD and host computer, be provided with the second sensor for detecting charging tray in described printing label mechanism, described printing label mechanism is for being attached to charging tray by the bar code of printing.
2. full-automatic bar-code identification converting system according to claim 1, is characterized in that, described feeding unit is also provided with scanner, after being arranged on printing label mechanism, is provided with the second rejecting mechanism after described scanner.
3. full-automatic bar-code identification converting system according to claim 2, is characterized in that, described first rejecting mechanism and the second rejecting mechanism comprise rejects cylinder and rejects hopper, and described rejecting cylinder and rejecting hopper are relatively arranged on the both sides of feeding unit.
4. full-automatic bar-code identification converting system according to claim 1, is characterized in that, described material fetching mechanism lower end is also provided with feeding distribution mechanism, for charging tray is risen to feeding unit.
5. full-automatic bar-code identification converting system according to claim 1, is characterized in that, described bar code is bar code and/or two-dimensional bar code.
6. full-automatic bar-code identification converting system according to claim 1, it is characterized in that, also be provided with warning device, described warning device comprises warning lamp warning, buzzer warning and the display of host computer screen message, reminds for pointing out current operating state, fault.
7. full-automatic bar-code identification converting system according to claim 1, it is characterized in that, described host computer is connected with ERP/MES system, preserves and statistical study process information record.
8. full-automatic bar-code identification converting system according to claim 1, is characterized in that, described printing label mechanism is arranged on adjusting mechanism, for supporting and adjust the position of printing label mechanism.
9. a full-automatic bar-code identification conversion method, is characterized in that, comprise the following steps:
(1) be placed on feeding unit by material fetching mechanism by charging tray, charging tray is carried by feeding unit;
(2), when sensor has detected charging tray, CCD takes charging tray picture and feeds back to host computer;
(3) host computer processes information and controls, identify charging tray bar code and with database information comparison, generate new bar code information to transfer to printing label mechanism and print and peel off, if database comparison is non-matching charging tray or abnormal charging tray, then control rejecting mechanism work;
(4), when charging tray enters the detecting sensor of printing label mechanism by feeding unit, bar code is attached on charging tray.
10. full-automatic bar-code identification conversion method according to claim 9, is characterized in that, also comprise by post new bar code charging tray by scanner to bar code data acquisition comparison, if bar code mistake or print imperfect, then control rejecting mechanism work.
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105416738A (en) * | 2015-12-18 | 2016-03-23 | 天弘（东莞）科技有限公司 | Material identification equipment and control method of material identification equipment |
| CN105414057A (en) * | 2015-11-30 | 2016-03-23 | 深圳市金正方科技股份有限公司 | PCBA testing system |
| CN105512588A (en) * | 2015-11-25 | 2016-04-20 | 安徽云硕科技有限公司 | Multi-code parsing conversion system |
| CN105913165A (en) * | 2016-03-23 | 2016-08-31 | 马俊 | Label integrated data real-time acquisition conversion system and method |
| CN106295439A (en) * | 2015-05-27 | 2017-01-04 | 上海诚斯信息技术有限公司 | A kind of label printing detection method and label printing testing machine |
| CN106355116A (en) * | 2016-08-22 | 2017-01-25 | 歌尔股份有限公司 | Bar code reading method and system compatible with multiple ways |
| CN106391503A (en) * | 2016-08-26 | 2017-02-15 | 刘文战 | Counterfeiting and channeling prevention association system based on single chip microcomputer communication control equipment |
| CN106779041A (en) * | 2016-12-07 | 2017-05-31 | 厦门致通自动化科技有限公司 | A kind of SMD charging trays clout automatically quickly puts material equipment |
| CN106919968A (en) * | 2017-02-25 | 2017-07-04 | 嘉兴启迪科技有限公司 | A kind of label data identifying system and its method |
| CN106945898A (en) * | 2017-04-02 | 2017-07-14 | 青岛北琪实业有限公司 | A kind of automatic bar code identifying device and its application method |
| CN107470173A (en) * | 2017-08-30 | 2017-12-15 | 唐山三友集团兴达化纤有限公司 | It is a kind of to be used to monitor finished product bag information processing method on the conveyor line and system |
| CN107958172A (en) * | 2017-12-29 | 2018-04-24 | 广东正业科技股份有限公司 | A kind of lithium cell bar code identifying device |
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| CN109051152A (en) * | 2018-09-28 | 2018-12-21 | 珠海格力电器股份有限公司 | transcoding labelling machine |
| CN109409452A (en) * | 2018-09-20 | 2019-03-01 | 摩尔元数（厦门）科技有限公司 | The method and apparatus that universal tag parses and automatically generates print label |
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| CN111626387A (en) * | 2020-05-21 | 2020-09-04 | 上海威侃电子材料有限公司 | Single data source label detection device and method |
| CN113247402A (en) * | 2021-07-06 | 2021-08-13 | 北京全路通信信号研究设计院集团有限公司 | Transponder labeling device and label checking method |
| CN116579361A (en) * | 2023-05-29 | 2023-08-11 | 深圳市攀凌科技有限公司 | Detection system, key structure and handheld terminal |
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| CN106295439A (en) * | 2015-05-27 | 2017-01-04 | 上海诚斯信息技术有限公司 | A kind of label printing detection method and label printing testing machine |
| CN105512588A (en) * | 2015-11-25 | 2016-04-20 | 安徽云硕科技有限公司 | Multi-code parsing conversion system |
| CN105512588B (en) * | 2015-11-25 | 2018-07-31 | 安徽云硕科技有限公司 | A kind of multi-code parsing converting system |
| CN105414057A (en) * | 2015-11-30 | 2016-03-23 | 深圳市金正方科技股份有限公司 | PCBA testing system |
| CN105416738B (en) * | 2015-12-18 | 2018-05-01 | 天弘（东莞）科技有限公司 | A kind of control method of material mark equipment and material mark equipment |
| CN105416738A (en) * | 2015-12-18 | 2016-03-23 | 天弘（东莞）科技有限公司 | Material identification equipment and control method of material identification equipment |
| CN105913165A (en) * | 2016-03-23 | 2016-08-31 | 马俊 | Label integrated data real-time acquisition conversion system and method |
| CN106355116A (en) * | 2016-08-22 | 2017-01-25 | 歌尔股份有限公司 | Bar code reading method and system compatible with multiple ways |
| CN106355116B (en) * | 2016-08-22 | 2019-01-18 | 歌尔股份有限公司 | The bar code of compatible various ways reads method and system |
| CN106391503A (en) * | 2016-08-26 | 2017-02-15 | 刘文战 | Counterfeiting and channeling prevention association system based on single chip microcomputer communication control equipment |
| CN106391503B (en) * | 2016-08-26 | 2019-03-26 | 刘文战 | A kind of anti-fake anti-channeling interconnected system based on single chip communication control equipment |
| CN106779041A (en) * | 2016-12-07 | 2017-05-31 | 厦门致通自动化科技有限公司 | A kind of SMD charging trays clout automatically quickly puts material equipment |
| CN106919968A (en) * | 2017-02-25 | 2017-07-04 | 嘉兴启迪科技有限公司 | A kind of label data identifying system and its method |
| CN106945898A (en) * | 2017-04-02 | 2017-07-14 | 青岛北琪实业有限公司 | A kind of automatic bar code identifying device and its application method |
| CN107470173A (en) * | 2017-08-30 | 2017-12-15 | 唐山三友集团兴达化纤有限公司 | It is a kind of to be used to monitor finished product bag information processing method on the conveyor line and system |
| CN107958172A (en) * | 2017-12-29 | 2018-04-24 | 广东正业科技股份有限公司 | A kind of lithium cell bar code identifying device |
| CN108268913A (en) * | 2018-01-17 | 2018-07-10 | 航天科工智能机器人有限责任公司 | Double station labels sorting system |
| CN110160755A (en) * | 2018-03-12 | 2019-08-23 | 金华市弘驰科技有限公司 | The detection assembly line and characterization processes and characterization processes of a kind of inlet water solenoid valve |
| CN109409452B (en) * | 2018-09-20 | 2021-12-31 | 摩尔元数(福建)科技有限公司 | Method and device for analyzing universal label and automatically generating printing label |
| CN109409452A (en) * | 2018-09-20 | 2019-03-01 | 摩尔元数（厦门）科技有限公司 | The method and apparatus that universal tag parses and automatically generates print label |
| CN109051152A (en) * | 2018-09-28 | 2018-12-21 | 珠海格力电器股份有限公司 | transcoding labelling machine |
| CN111071589A (en) * | 2019-12-30 | 2020-04-28 | 环旭电子股份有限公司 | Method and system for automatically positioning, scanning and labeling |
| CN111071589B (en) * | 2019-12-30 | 2022-02-08 | 环旭电子股份有限公司 | Method and system for automatically positioning, scanning and labeling |
| CN111626387A (en) * | 2020-05-21 | 2020-09-04 | 上海威侃电子材料有限公司 | Single data source label detection device and method |
| CN111626387B (en) * | 2020-05-21 | 2023-02-28 | 上海威侃电子材料有限公司 | Single data source label detection device and method |
| CN113247402A (en) * | 2021-07-06 | 2021-08-13 | 北京全路通信信号研究设计院集团有限公司 | Transponder labeling device and label checking method |
| CN116579361A (en) * | 2023-05-29 | 2023-08-11 | 深圳市攀凌科技有限公司 | Detection system, key structure and handheld terminal |
| CN116579361B (en) * | 2023-05-29 | 2023-11-24 | 深圳市攀凌科技有限公司 | Detection system, key structure and handheld terminal |
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