CN104598865B - A kind of full-automatic bar code identification converting system and its method - Google Patents
A kind of full-automatic bar code identification converting system and its method Download PDFInfo
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- CN104598865B CN104598865B CN201510089205.6A CN201510089205A CN104598865B CN 104598865 B CN104598865 B CN 104598865B CN 201510089205 A CN201510089205 A CN 201510089205A CN 104598865 B CN104598865 B CN 104598865B
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000007639 printing Methods 0.000 claims abstract description 39
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- 230000002159 abnormal effect Effects 0.000 claims abstract description 8
- 230000010365 information processing Effects 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000007619 statistical method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 15
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- 238000002372 labelling Methods 0.000 description 3
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- 230000005856 abnormality Effects 0.000 description 1
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Abstract
The invention discloses a kind of full-automatic bar code identification converting system, it is connected with material fetching mechanism, CCD, host computer and printing label mechanism on feeding unit in turn, the CCD connections host computer, for shooting charging tray picture, the first sensor for detecting charging tray is provided between the CCD and material fetching mechanism, the host computer is used for information processing and control, is additionally operable to identify and charging tray bar code and is compared with database information, generates new bar code information and transmits to printing label mechanism and prints and peel off；The first Ti Liao mechanisms are provided between the CCD and host computer, the second sensor for detecting charging tray is provided with the printing label mechanism, the printing label mechanism is used to the bar code of printing being attached to charging tray.The normal operation of whole flow process is had no effect on real whole process full automation, real time implementation, during the abnormal generation of charging tray label information.This flow improves operating efficiency, eliminate during to the demand of personnel.
Description
Technical field
The present invention relates to encoding of graphs field, more particularly to a kind of full-automatic bar code identification converting system and its method.
Background technology
Recently as rising sharply for cost of labor, automated job has become the selection of more and more enterprises,
There is numerous automated manufacturing business both at home and abroad.In electronics industry, due to the standardization role of standardization, material or product are all gathered around
There are the unique ID condition codes of oneself, such as one-dimension code, Quick Response Code.These ID bar codes, the management and control process to logistics are brought greatly
It is convenient, but puzzlement is also brought simultaneously.Numerous due to domestic and international enterprise at this stage, the coding rule and bar code of each enterprise show
Present condition is different, and some uses one-dimension code, and some uses Quick Response Code, only exemplified by one-dimension code, the format convention of different enterprises
It is many different.This causes enterprise when raw material are bought, to allow the material to be applied to itself enterprise ERP or MES
Etc. requirement of the system software to bar code, and have to voluntarily change bar code, original bar code is converted into the bar code lattice of enterprise's needs
Formula and show state.This process has evolved to automation equipment labeling pattern from the manual work pattern of handheld scan gun,
And automatically scanning printing label pattern.But whole process still has obvious dependence to personnel, noted abnormalities as during,
It can be resumed operation after wait personnel processing must be shut down, the pan feeding pattern of nonpipeline operation must artificial single-piece pan feeding or preceding
Standby pan feeding is installed, therefore automaticity is not high.
The content of the invention
In view of the above-mentioned problems, the present invention seeks to：A kind of full-automatic bar code identification converting system and its method are provided, with existing
Real whole process full automation, real time implementation, the normal work of whole flow process is had no effect on during the abnormal generation of charging tray label information
Industry.This flow improves operating efficiency, eliminate during to the demand of personnel.
The technical scheme is that：
A kind of full-automatic bar code identification converting system, be connected with turn on feeding unit material fetching mechanism, CCD, host computer and
Printing label mechanism, the CCD connections host computer, for shooting charging tray picture, use is provided between the CCD and material fetching mechanism
In the first sensor of detection charging tray, the host computer is used for information processing and control, be additionally operable to identification charging tray bar code and with number
Compared according to storehouse information, generate new bar code information and transmit to printing label mechanism and print and peel off；Between the CCD and host computer
The first Ti Liao mechanisms are provided with, the second sensor for detecting charging tray, the printing are provided with the printing label mechanism
Label-sticking mechanism is used to the bar code of printing being attached to charging tray.
Preferably, scanner is additionally provided with the feeding unit, be arranged on after printing label mechanism, the scanner
The second rejecting mechanism is provided with afterwards.
Preferably, first rejecting mechanism and the second rejecting mechanism include rejecting cylinder and reject hopper, the rejecting
Cylinder and rejecting hopper are oppositely disposed at the both sides of feeding unit.
Preferably, the material fetching mechanism lower end is additionally provided with feeding distribution mechanism, for charging tray to be risen into feeding unit.
Preferably, the bar code is bar code and/or two-dimensional bar code.
Preferably, warning device is additionally provided with, the warning device includes warning lamp alarm, buzzer warning and host computer
Screen message is shown, for prompting current operating state, failure to remind.
Preferably, the host computer is connected with ERP/MES systems, and information record is preserved and statistical analysis is handled.
Preferably, the printing label mechanism is arranged on adjustment mechanism, for supporting and adjusting printing label mechanism
Position.
The invention also discloses a kind of full-automatic bar code identification conversion method, comprise the following steps：
（1）Charging tray is placed on feeding unit by material fetching mechanism, charging tray is conveyed by feeding unit；
（2）When sensor has detected charging tray, CCD shooting charging tray pictures simultaneously feed back to host computer；
（3）Host computer is handled and controlled to information, is identified charging tray bar code and is compared with database information, is generated new
Bar code information is transmitted to printing label mechanism and prints and peel off, if it is non-matching charging tray or abnormal charging tray that database, which compares, controls
Rejecting mechanism work processed；
（4）When charging tray enters the detection sensor of printing label mechanism by feeding unit, bar code is attached on charging tray.
Preferably, this method also includes comparing bar code data acquisition the charging tray for posting new bar code by scanner, if
Bar code mistake or printing are imperfect, then control rejecting mechanism work.
It is an advantage of the invention that：
1. whole bar code identification conversion process process can realize overall process full automation, real time implementation, charging tray label letter
Cease the normal operation that whole flow process is had no effect on during abnormal generation.This flow improves operating efficiency, eliminate during it is right
The demand of personnel, reduces personnel cost.
2. can accomplish that advance early warning screening is rejected, after printing can also print label correctness and the property completed carry out it is true
Recognize, abnormal auto-alarm-signal keying device is simultaneously rejected, and modular construction is built, and autgmentability is strong, is incorporated with ERP/MES systems slitless connection, information
Change high.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment the invention will be further described：
Fig. 1 is the structural representation that the full-automatic bar code of the present invention identifies converting system；
Fig. 2 is the structural representation at another visual angle that the full-automatic bar code of the present invention identifies converting system；
Fig. 3 is the flow chart that the full-automatic bar code of the present invention identifies conversion method.
Wherein：10th, conveyer belt, 11, motor, 20, material fetching mechanism, 21, feeding distribution mechanism, 30, CCD, 40, computer, 51, pick
Except cylinder, 52, reject hopper, 60, printing label mechanism, 70, adjustment mechanism, 80, scanner, 91, reject cylinder, 92, reject
Hopper, 100, charging tray.
Embodiment
To make the object, technical solutions and advantages of the present invention of greater clarity, with reference to embodiment and join
According to accompanying drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair
Bright scope.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring this
The concept of invention.
Embodiment：
As illustrated in fig. 1 and 2, the front end of conveyer belt 10 is provided with material fetching mechanism 20, and conveyer belt 10 is driven by motor 11, feeding
The lower end of mechanism 20 is provided with feeding distribution mechanism 21, for the height of charging tray 100 to be risen into conveyer belt 10, the rear end of material fetching mechanism 20
Sensor for detecting charging tray 100 is installed, sensor rear end is provided with CCD30, for shooting the picture of whole charging tray, and
Computer 40 is fed back to, CCD30 rear ends are provided with rejecting mechanism, and rejecting mechanism includes rejecting cylinder 51 and rejects hopper 52, picks
Except cylinder 51 and rejecting hopper 52 are oppositely disposed at the both sides of conveyer belt 10.Computer 40 is arranged on rejecting mechanism rear end, meter
The rear end of calculation machine 40 installation printing label mechanism 60, printing label mechanism 60 is arranged on adjustment mechanism 70, for supporting and adjusting
The position of printing label mechanism 60, so as to carry out printing label to the charging tray of different specification size, after printing label mechanism 60
End is provided with scanner 80, and scanner end after 80s is provided with another rejecting mechanism, rejects cylinder 91 and rejects hopper 92 relatively
It is arranged on the both sides of conveyer belt 10.
The workflow of the system is as shown in figure 3, automatic distributing material mechanism rises the height of charging tray, and feeding cylinder is by product
Get on conveyer belt, or charging tray is transported on conveyer belt with the pattern of pipelining.When sensor has detected charging tray,
CCD devices start to start work, shoot the picture of whole charging tray, and feed back to PC.
Many bar codes are typically had on charging tray, PC system softwares can be identified all one by one, one by one to ERP/MES system bases
Go to compare or compare in PC client databases in plinth data, according to the supplier information of material, the bar code matched, find out thing
Expect basic document, according to customer requirement, piece together out the field of requirement, generate new one-dimension code or Quick Response Code, and new bar code is believed
Breath is transferred to bar code printer and prints and peel off, and waits charging tray to carry out automatic patch when passing through sensor and is shown as industry.If database ratio
To finding the non-matching charging tray of this charging tray or abnormal charging tray, then PC can send rejecting instruction and perform and pick to rejecting mechanism, rejecting mechanism
Except instruction, paster erect-position is printed below so as to which this charging tray will not flow to, and whole process PC can be recorded preservation, after being easy to
Continuous statistical analysis processing.
When charging tray enters labelling machine printer detection sensor by conveyer belt, labeling printer can be by ready label
It is attached on charging tray.The label data that charging tray is transferred to the new printing label of rear-end scanning instrument progress with pipeline gathers comparison, if complete
Complete consistent then continuation conveys with conveyer belt, if bar code mistake or printing are imperfect, rejecting mechanism carries out rejecting operation, same in this
Shi Suoyou information can be delivered in PC and be preserved.
From above-mentioned flow can be seen that whole operation process can real full process automatization, real time implementation, charging tray label letter
Cease the normal operation that whole flow process is had no effect on during abnormal generation.This flow improves operating efficiency, eliminate during it is right
The demand of personnel.
It should be appreciated that the above-mentioned embodiment of the present invention is used only for exemplary illustration or explains the present invention's
Principle, without being construed as limiting the invention.Therefore, that is done without departing from the spirit and scope of the present invention is any
Modification, equivalent substitution, improvement etc., should be included in the scope of the protection.In addition, appended claims purport of the present invention
Covering the whole changes fallen into scope and border or this scope and the equivalents on border and repairing
Change example.
Claims (10)
- A kind of 1. full-automatic bar code identification converting system, it is characterised in that be connected with turn on feeding unit material fetching mechanism, CCD, Host computer and printing label mechanism, the CCD connections host computer, for shooting charging tray picture, between the CCD and material fetching mechanism The first sensor for detecting charging tray is provided with, the host computer is used for information processing and control, for according to charging tray picture Identification charging tray bar code is simultaneously compared with database information, obtains material basic document, and new bar code information is generated according to coding rule Transmit to printing label mechanism and print；The first Ti Liao mechanisms, the printing label mechanism are provided between the CCD and host computer The second sensor for detecting charging tray is inside provided with, the printing label mechanism is used to peel off the bar code of printing and be attached to material On disk.
- 2. full-automatic bar code identification converting system according to claim 1, it is characterised in that also set on the feeding unit Scanner is equipped with, is arranged on after printing label mechanism, the second rejecting mechanism is provided with after the scanner.
- 3. full-automatic bar code identification converting system according to claim 2, it is characterised in that first rejecting mechanism and Second rejecting mechanism includes rejecting cylinder and rejects hopper, and the rejecting cylinder and rejecting hopper are oppositely disposed at feeding unit Both sides.
- 4. full-automatic bar code identification converting system according to claim 1, it is characterised in that the material fetching mechanism lower end is also Feeding distribution mechanism is provided with, for charging tray to be risen into feeding unit.
- 5. full-automatic bar code identification converting system according to claim 1, it is characterised in that the bar code is bar code And/or two-dimensional bar code.
- 6. full-automatic bar code identification converting system according to claim 1, it is characterised in that warning device is additionally provided with, The warning device includes warning lamp alarm, buzzer warning and host computer screen message and shown, for prompting work at present shape State, failure are reminded.
- 7. full-automatic bar code identification converting system according to claim 1, it is characterised in that the host computer and ERP/ MES system is connected, and information record is preserved and statistical analysis is handled.
- 8. full-automatic bar code identification converting system according to claim 1, it is characterised in that the printing label mechanism peace On adjustment mechanism, for supporting and adjusting the position of printing label mechanism.
- 9. a kind of full-automatic bar code identification conversion method, it is characterised in that comprise the following steps：（1）Charging tray is placed on feeding unit by material fetching mechanism, charging tray is conveyed by feeding unit；（2）When sensor has detected charging tray, CCD shooting charging tray pictures simultaneously feed back to host computer；（3）Host computer is handled and controlled to information, is compared according to charging tray picture recognition charging tray bar code and with database information, Material basic document is obtained, generating new bar code information according to coding rule transmits to printing label mechanism, printing label mechanism Printing bar code is simultaneously peeled off, if it is non-matching charging tray or abnormal charging tray that database, which compares, control rejecting mechanism works；（4）When charging tray enters the detection sensor of printing label mechanism by feeding unit, bar code is attached on charging tray.
- 10. full-automatic bar code identification conversion method according to claim 9, it is characterised in that also include that new bar will be posted The charging tray of code is compared by scanner to bar code data acquisition, if bar code mistake or printing are imperfect, controls rejecting mechanism work Make.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510089205.6A CN104598865B (en) | 2015-02-27 | 2015-02-27 | A kind of full-automatic bar code identification converting system and its method |
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| CN201510089205.6A CN104598865B (en) | 2015-02-27 | 2015-02-27 | A kind of full-automatic bar code identification converting system and its method |
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Effective date of registration: 20191128 Address after: 215000 room 602, unit 2, building 13, Caixiang Er village, Gusu District, Suzhou City, Jiangsu Province Co-patentee after: Suzhou Binhu Innovation Technology Research Institute Co., Ltd Patentee after: Wang Ming Address before: Ayaka village Jinchang District Suzhou city Jiangsu province 215004 13 unit two building 602 room Patentee before: Wang Ming |
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