CN104843486B - A kind of SMT material conveying methods and induction system - Google Patents
A kind of SMT material conveying methods and induction system Download PDFInfo
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- CN104843486B CN104843486B CN201510171873.3A CN201510171873A CN104843486B CN 104843486 B CN104843486 B CN 104843486B CN 201510171873 A CN201510171873 A CN 201510171873A CN 104843486 B CN104843486 B CN 104843486B
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Abstract
The invention discloses a kind of SMT material conveying methods and induction system, the identity of the SMT material conveying methods including material, entering automatically task distribution and automatic conveying to production line outside library storage and outbound, storehouse in intelligent repository use, and tailing identifies storage again.The SMT material-transporting systems include automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, material transfer belt, self-feeding dolly and auto-measuring counting equipment, the automatic feeder, automatic printing labelling machine, intelligent repository and automatic printing label module linear arrangement successively, are connected between the intelligent repository and automatic printing labeling module by the material transfer belt.The SMT material conveying methods and induction system of the present invention can largely reduce the use of manpower, and automaticity is high, and the access of material and the efficiency high for being transported to production line, the accuracy of material logistics is high, can substantially reduce production cost, improves production efficiency.
Description
Technical field
The present invention relates to a kind of material conveying method of electronic product and induction system, more particularly, to a kind of SMT materials
Carrying method and induction system.
Background technology
In production enterprise, handling of goods and materials is a ring indispensable in whole business administration.Particularly material usage amount
Greatly, the electronics industry more than material variety, such as SMT production industries, required material, direct shadow can rapidly and accurately be obtained
Ring the production efficiency and production cost to enterprise.Efficiency of the access of material with being transported to production line, directly concern the effect of production
Benefit.Still mainly based on manual operation, this pattern expends big for the SMT materials access of some production units and haul at present
The human resources of amount, it is less efficient, the accuracy and efficiency deficiency of material logistics, cause the increasing of production cost.
The content of the invention
The present invention solves the technical problem of provide a kind of SMT material conveying methods and induction system, the SMT materials
Carrying method and induction system can largely reduce the use of manpower, and automaticity is high, and the access of material is with being transported to production
The efficiency high of line, the accuracy of material logistics is high, can substantially reduce production cost, improves production efficiency.
In order to solve the above technical problems, one aspect of the present invention is：A kind of SMT materials conveying side is provided
Method, it comprises the following steps：
（1）The SMT materials batch for winding discoid is placed on the feeding platform of feeder apparatus, the reclaimer of feeder apparatus
SMT materials are transferred on the workbench of material label printing device by structure, and the scanning means of material label printing device is to SMT things
Material is scanned and scanning result is passed to the print processing module of material label printing device, material label printing device
Print processing module prints outgoing label after carrying out analysis judgement to the identity category information of SMT materials, the information generation on the label
The identity category information for the SMT materials that table is scanned, the label printed pastes in the labelling mechanism of material label printing device
Onto SMT materials；
（2）The SMT materials for posting identity category information labels are transferred to the pan feeding of intelligent repository through material transfer mechanism
At window, induction installation automatic sensing at the pan feeding window of intelligent repository to SMT materials, the manipulator in intelligent repository is automatic
The SMT materials are stored in the vacant position in storehouse in intelligent repository；
（3）When needing feeding outbound, it is suitable that the control system of intelligent repository according to production materials demand calculates feeding automatically
Sequence and feeding path, and control machinery hand performs feeding operation, the SMT materials in position in storehouse are taken out and are transported to intelligence by manipulator
In the material transfer belt in warehouse, material transfer belt is by the discharge outlet of the SMT material transmissions to intelligent repository；
（4）The SMT materials of the discharge outlet of intelligent repository continue to be sent to beating outside intelligent repository by material transfer belt
Print labeling apparatus in, printing label label apparatus by material requirement management software systems know SMT materials application target and
Whereabouts requirement, described in printing label label apparatus is attached to according to the application target and whereabouts print label of SMT materials and by the label
On SMT materials, the label includes the whereabouts information of SMT materials；
（5）The SMT materials for posting material whereabouts information labels are continued to be sent to self-feeding dolly by material transfer belt
On, self-feeding dolly reads the label for including material whereabouts information on SMT materials, according to the application target and whereabouts of material
It is required that the SMT materials are transported to the position place in the workshop specified by the label；
（6）The SMT material loadings that the staff of workshop sends self-feeding dolly use, and will be remained after use
Remaining tailing, which is delivered to, carries out statistics identification in auto-measuring counting equipment；
（7）Auto-measuring counting equipment measures to tailing, judge material in tailing whether with the material on charging tray
Identity label information is consistent, and auto-measuring counting equipment, which starts counting up, to be acted and measuring value and quantity information are sent into printer
The label is attached on charging tray by print label, operating personnel；
（8）Tailing non-defective unit charging tray is transferred to step by operating personnel（1）In feeder apparatus feeding platform on, feeder apparatus
Perform step（1）Action, and continue through step（2）Tailing non-defective unit charging tray is entered into intelligent repository stand-by.
In a preferred embodiment of the present invention, step（1）Described in the scanning means of material label printing device be CCD
Camera.
The present invention also provides a kind of SMT material-transporting systems, and it includes automatic feeder, automatic printing labelling machine, intelligence
Warehouse, automatic printing labeling module, material transfer belt, self-feeding dolly and auto-measuring counting equipment, the automatic confession
Material machine, automatic printing labelling machine, intelligent repository and automatic printing labeling module linear arrangement successively, the intelligent repository with it is automatic
Connected between printing label module by the material transfer belt.
In a preferred embodiment of the present invention, the automatic feeder includes feed mechanism, the automatic printing labeling
Machine includes scanning means, label printing device and label sticking machine, the feed mechanism, scanning means, label printing device and
Label sticking machine works successively.
In a preferred embodiment of the present invention, the scanning means is CCD camera.
In a preferred embodiment of the present invention, the intelligent repository includes feeding mouth and discharging opening, the feeding mouth and
Discharging opening is located at the both ends of the intelligent repository respectively, and the manipulator and material that crawl material is provided with the intelligent repository are deposited
Warehouse position.
In a preferred embodiment of the present invention, sensing material is provided with the feeding mouth of the intelligent repository to exist
Induction installation.
In a preferred embodiment of the present invention, in addition to handling of goods and materials software systems, the automatic feeder, beat automatically
Print labelling machine, intelligent repository, automatic printing labeling module, self-feeding dolly and auto-measuring counting equipment pass through internet
Network carries out signal with the handling of goods and materials software systems and is connected.
In a preferred embodiment of the present invention, institute is passed through between the automatic printing labeling module and self-feeding dolly
State material transfer belt connection.
The beneficial effects of the invention are as follows：The SMT material conveying methods and induction system of the present invention passes through a series of automations
The use of equipment, the use of manpower can be largely reduced, automaticity is high, the access of material and the efficiency for being transported to production line
Height, the accuracy of material logistics is high, can substantially reduce production cost, improves production efficiency.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for
For those of ordinary skill in the art, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other
Accompanying drawing, wherein：
Fig. 1 is the system structure diagram of the SMT material-transporting systems of the present invention.
The mark of each part is as follows in accompanying drawing：1st, automatic feeder, 2, intelligent repository, 3, material transfer belt, 4, automatic
Printing label module, 5, self-feeding dolly, 6, handling of goods and materials software systems, 7, production line, 8, auto-measuring counting equipment, 9,
Automatic printing labelling machine.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation
Example is only the part of the embodiment of the present invention, rather than whole embodiments.It is common based on the embodiment in the present invention, this area
All other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
The embodiment of the present invention includes：
A kind of SMT material conveying methods, it comprises the following steps：
（1）The SMT materials batch for winding discoid is placed on the feeding platform of feeder apparatus, the reclaimer of feeder apparatus
SMT materials are transferred on the workbench of material label printing device by structure, and the scanning means of material label printing device is to SMT things
Material is scanned and scanning result is passed to the print processing module of material label printing device, material label printing device
Print processing module prints outgoing label after carrying out analysis judgement to the identity category information of SMT materials, the information generation on the label
The identity category information for the SMT materials that table is scanned, the label printed pastes in the labelling mechanism of material label printing device
Onto SMT materials；
（2）The SMT materials for posting identity category information labels are transferred to the pan feeding of intelligent repository through material transfer mechanism
At window, the induction installation automatic sensing at the pan feeding window of intelligent repository passes to intelligence to SMT materials, and by sensing result
The SMT materials are stored in the vacant position in storehouse in intelligent repository by the manipulator in warehouse, manipulator automatically；
（3）When needing feeding outbound, it is suitable that the control system of intelligent repository according to production materials demand calculates feeding automatically
Sequence and feeding path, and control machinery hand performs feeding operation, the SMT materials in position in storehouse are taken out and are transported to intelligence by manipulator
In the material transfer belt in warehouse, material transfer belt is by the discharge outlet of the SMT material transmissions to intelligent repository；
（4）The SMT materials of the discharge outlet of intelligent repository continue to be sent to beating outside intelligent repository by material transfer belt
Print labeling apparatus in, printing label label apparatus by material requirement management software systems know SMT materials application target and
Whereabouts requirement, described in printing label label apparatus is attached to according to the application target and whereabouts print label of SMT materials and by the label
On SMT materials, the label includes the whereabouts information of SMT materials；
（5）The SMT materials for posting material whereabouts information labels are continued to be sent to self-feeding dolly by material transfer belt
On, self-feeding dolly reads the label for including material whereabouts information on SMT materials, according to the application target and whereabouts of material
It is required that the SMT materials are transported to the position place in the workshop specified by the label；
（6）The SMT material loadings that the staff of workshop sends self-feeding dolly use, and will be remained after use
Remaining tailing, which is delivered to, carries out statistics identification in auto-measuring counting equipment；
（7）Auto-measuring counting equipment measures to tailing, judge material in tailing whether with the material on charging tray
Identity label information is consistent, and auto-measuring counting equipment, which starts counting up, to be acted and measuring value and quantity information are sent into printer
The label is attached on charging tray by print label, operating personnel；
（8）Tailing non-defective unit charging tray is transferred to step by operating personnel（1）In feeder apparatus feeding platform on, feeder apparatus
Perform step（1）Action, and continue through step（2）Tailing non-defective unit charging tray is entered into intelligent repository stand-by.
Preferably, step（1）Described in the scanning means of material label printing device be CCD camera, CCD camera is clapped
Take the photograph the information of SMT materials and be delivered to the internal control system of material label printing device, the printing of material label printing device
Outgoing label.
The embodiment of the present invention also includes：A kind of SMT material-transporting systems, referring to Fig. 1, it include automatic feeder 1, from
Dynamic printer-labeler 9, intelligent repository 2, automatic printing labeling module 4, material transfer belt 3, self-feeding dolly 5 and automatic measuring
Counting equipment 8 is surveyed, the automatic feeder 1, automatic printing labelling machine 9, intelligent repository 2 and automatic printing labeling module 4 are successively
Linear arrangement, connected between the intelligent repository 2 and automatic printing labeling module 4 by the material transfer belt 3.
Preferably, the automatic feeder 1 includes feed mechanism, and the automatic printing labelling machine 9 includes scanning means, mark
Sign printing equipment and label sticking machine, the feed mechanism, scanning means, label printing device and label sticking machine work successively
Make.
Preferably, the scanning means is CCD camera.
Preferably, the intelligent repository 2 includes feeding mouth and discharging opening, and the feeding mouth and discharging opening are respectively positioned at described
The both ends of intelligent repository, the manipulator and material storage bin of crawl material are provided with the intelligent repository.
Preferably, induction installation existing for sensing material is provided with the feeding mouth of the intelligent repository 2.
Preferably, in addition to handling of goods and materials software systems 6, the automatic feeder 1, automatic printing labelling machine 9, intelligent storehouse
Storehouse 2, automatic printing labeling module 4, self-feeding dolly 5 and auto-measuring counting equipment 8 pass through internet and the thing
Expect that management software system 6 carries out signal connection.
Preferably, the material transfer belt 3 is passed through between the automatic printing labeling module 4 and self-feeding dolly 5
Connection.
SMT material discs are placed on the feed mechanism of automatic feeder 1 by operating personnel, and feed mechanism is by SMT material discs
It is transplanted at label printing device and label sticking machine, scanning means is scanned to SMT material discs and transmits scanning result
To the print processing module of label printing device, the print processing module of label printing device is believed the identity category of SMT materials
Breath prints outgoing label after carrying out analysis judgement, and the information on the label represents the identity category information of scanned SMT materials, patch
The label printed is attached on SMT material discs by label apparatus.
The SMT material discs for posting identity label are transplanted on entering for intelligent repository 2 by material transfer mechanism or operating personnel
At material mouth, after sensing supplied materials information can occur for the induction installation at the feeding mouth of intelligent repository 2 to the machinery in intelligent repository 2
The SMT supplies inventories are placed in the vacant position in storehouse in intelligent repository 2 by hand, manipulator automatically.
When needing feeding outbound, the production that the control system of intelligent repository 2 is sent according to handling of goods and materials software systems 6 is used
Material demand calculates material taking sequence and feeding path automatically, and control machinery hand performs feeding operation, manipulator by the SMT in position in storehouse
Material disc is taken out and is transported to the material transfer belt 3 of intelligent repository 2, and the SMT material discs are sent to intelligence by material transfer belt 3
At automatic printing labeling module 4 outside energy warehouse 2.
Automatic printing labels module 4 and knows that the application target of SMT materials and whereabouts will by handling of goods and materials software systems 6
Ask, automatic printing labels module 4 according to the application target and whereabouts print label of SMT materials and the label is attached into the SMT
On material disc.
The SMT material discs for posting material whereabouts information labels are continued to be sent to self-feeding dolly 5 by material transfer belt 3
On, self-feeding dolly 5 read SMT material discs on the label for include material whereabouts information, according to the application target of material with
The SMT materials are transported to the production line 7 specified by the label by whereabouts requirement.
The staff of production line 7 reaches the standard grade the SMT material discs that self-feeding dolly 5 is sent use, and will be remained after use
Remaining tailing, which is delivered to, carries out statistics identification in auto-measuring counting equipment 8；Auto-measuring counting equipment 8 measures to tailing,
Judge whether the material in tailing is non-defective unit and product category and counts the non-defective unit in tailing and defective products quantity, operator
Non-defective unit in tailing is retained on charging tray and printed the label for including non-defective unit quantity by member, and the label is attached on charging tray.
Tailing non-defective unit charging tray is transferred on the feed mechanism of automatic feeder 1 by operating personnel, carries out feeding and identity mark
Label printing, and tailing non-defective unit charging tray is entered and treats that next time is continuing with into intelligent repository 2.
By the use of the very high equipment of these above-mentioned automaticities, the storage of SMT materials can be automatically performed, gone out
Storehouse, be transported to production line and reenter storehouse using, tailing and act, can largely reduce the use of manpower, improve the access of material with
The efficiency of production line is transported to, avoids the low problem of efficiency for manually checking, record, searching and transporting material, material logistics
Accuracy it is high, production cost can be substantially reduced, improve production efficiency.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in other related technology necks
Domain, it is included within the scope of the present invention.
Claims (9)
1. a kind of SMT material conveying methods, it is characterised in that comprise the following steps：
（1）The SMT materials batch for winding discoid is placed on the feeding platform of feeder apparatus, the material fetching mechanism of feeder apparatus will
SMT materials are transferred on the workbench of material label printing device, and the scanning means of material label printing device enters to SMT materials
Row scans and scanning result is passed to the print processing module of material label printing device, the printing of material label printing device
Processing module prints outgoing label after carrying out analysis judgement to the identity category information of SMT materials, and the information on the label represents institute
The label printed is attached to SMT by the identity category information of the SMT materials of scanning, the labelling mechanism of material label printing device
On material；
（2）The SMT materials for posting identity category information labels are transferred to the pan feeding window of intelligent repository through material transfer mechanism
Locate, the induction installation automatic sensing at the pan feeding window of intelligent repository to SMT materials, the manipulator in intelligent repository automatically should
SMT materials are stored in the vacant position in storehouse in intelligent repository；
（3）When needing feeding outbound, the control system of intelligent repository according to production materials demand calculate automatically material taking sequence and
Feeding path, and control machinery hand performs feeding operation, the SMT materials in position in storehouse are taken out and are transported to intelligent repository by manipulator
Material transfer belt on, material transfer belt is by the discharge outlet of the SMT material transmissions to intelligent repository；
（4）The SMT materials of the discharge outlet of intelligent repository are pasted by the printing that material transfer belt continues to be sent to outside intelligent repository
In labeling apparatus, printing label label apparatus knows the application target and whereabouts of SMT materials by material requirement management software systems
It is required that the label according to the application target and whereabouts print label of SMT materials and is attached to the SMT by printing label label apparatus
On material, the label includes the whereabouts information of SMT materials；
（5）The SMT materials for posting material whereabouts information labels continue to be sent on self-feeding dolly by material transfer belt, from
Dynamic feeding trolley reads the label for including material whereabouts information on SMT materials, according to the application target of material and whereabouts requirement
The position place SMT materials being transported in the workshop specified by the label；
（6）The SMT material loadings that the staff of workshop sends self-feeding dolly use, and will use rear remaining
Tailing, which is delivered to, carries out statistics identification in auto-measuring counting equipment；
（7）Auto-measuring counting equipment measures to tailing, judge material in tailing whether with the material identity on charging tray
Label information is consistent, and auto-measuring counting equipment starts counting up action and measuring value and quantity information are sent into printer printing
The label is attached on charging tray by label, operating personnel；
（8）Tailing non-defective unit charging tray is transferred to step by operating personnel（1）In feeder apparatus feeding platform on, feeder apparatus perform
Step（1）Action, and continue through step（2）Tailing non-defective unit charging tray is entered into intelligent repository stand-by.
2. SMT material conveying methods according to claim 1, it is characterised in that step（1）Described in material label printing
The scanning means of equipment is CCD camera.
A kind of 3. SMT material-transporting systems in SMT material conveying methods applied to described in claim 1, it is characterised in that
Including automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, material transfer belt, self-feeding
Dolly and auto-measuring counting equipment, the automatic feeder, automatic printing labelling machine, intelligent repository and automatic printing labeling mould
Linear arrangement successively is organized, is connected between the intelligent repository and automatic printing labeling module by the material transfer belt.
4. SMT material-transporting systems according to claim 3, it is characterised in that the automatic feeder includes feeder
Structure, the automatic printing labelling machine include scanning means, label printing device and label sticking machine, the feed mechanism, scanning
Device, label printing device and label sticking machine work successively.
5. SMT material-transporting systems according to claim 4, it is characterised in that the scanning means is CCD camera.
6. SMT material-transporting systems according to claim 3, it is characterised in that the intelligent repository include feeding mouth and
Discharging opening, the feeding mouth and discharging opening are located at the both ends of the intelligent repository, crawl are provided with the intelligent repository respectively
The manipulator and material storage bin of material.
7. SMT material-transporting systems according to claim 6, it is characterised in that the feeding mouth of the intelligent repository
Place is provided with induction installation existing for sensing material.
8. SMT material-transporting systems according to claim 3, it is characterised in that also including handling of goods and materials software systems, institute
State automatic feeder, automatic printing labelling machine, intelligent repository, automatic printing labeling module, self-feeding dolly and auto-measuring
Counting equipment carries out signal with the handling of goods and materials software systems by internet and is connected.
9. SMT material-transporting systems according to claim 3, it is characterised in that the automatic printing labels module and oneself
Connected between dynamic feeding trolley by the material transfer belt.
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| CN201510171873.3A CN104843486B (en) | 2015-04-14 | 2015-04-14 | A kind of SMT material conveying methods and induction system |
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