CN101763109A - Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes - Google Patents
Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes Download PDFInfo
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Abstract
The invention discloses an integrated system for controlling the production processes of coiling, connecting and wrapping cigarettes, which comprises a management information layer, a logical control layer and a signal transmission layer; the management information layer comprises a manufacture execution system, a database, a data collection terminal and a central control system, wherein the manufacture execution system, the database, the data collection terminal and the central control system are interconnected by a first-layer industrial Ethernet; the logical control layer comprises a main PLC and a plurality of subsystem PLCs, wherein the main PLC and the subsystem PLCs are interconnected by a second-layer industrial Ethernet; the signal transmission layer comprises distributed type remote I/O substations which are respectively disposed at a coiling, connecting and wrapping board, a forming board and various auxiliary united equipment subsystems; and the remote I/O substations of the signal transmission layer are interconnected by a third-layer industrial Ethernet. The integrated system for controlling the production processes of coiling, connecting and wrapping the cigarettes improves the productive synergic capability of the production processes of coiling, connecting and wrapping effectively and enhances the production efficiency.
Description
Technical field
The invention belongs to production of cigarettes and industrial electronic technical applications, relate to a kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes.
Technical background
At present, production processes of coiling, connecting and wrapping cigarettes relates to a lot of auxilliary connection equipment automatization control system.Mainly contain finished cut tobacco offer for sale control system, wire feeder control system, Pneumatic silk feeding and dedusting control system, filter stick switching station control system, bar cigarette transport control system, case packer control system, vacuum pump control system, automatic material flow Dispatching Control System, the overhead storehouse of auxiliary material control system, the overhead storehouse of finished product control system, central refrigerating control system etc.
Cigarette cigarette bag production process mainly is finished cut tobacco to be rolled be processed into the production run that the butt joint of cigarette Zhi Bingyu cigarette filter is packaged into the box slivering then.Work in coordination with for the auxilliary production that joins the precise and high efficiency of apparatus control system of realization cigarette bag production, promote the automatization level of production processes of coiling, connecting and wrapping, information such as control interlocking that must be a large amount of alternately in real time between each control subsystem, brand scheduling.Prior art mostly by between each control subsystem directly the hard wire connected mode realize control lock file transmission between each control subsystem; Realize the transmission of production brand schedule information by modes such as papery production task uniport between the producers or telephone communications.Since relatively independent between these control subsystem, therefore bring between control complexity, each system and work in coordination with problems such as difficulty is big.
The deficiencies in the prior art are concluded following 2 points:
1, hard wire connected mode cable use amount is big, increases cost and difficulty of construction, very easily produces faults such as loose contact.
The transmission error rate of 2, production brand schedule information is higher, is not easy to workman's the operation and the management and running of production.
Summary of the invention
The object of the present invention is to provide a kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes can effectively improve the production cooperative ability, enhances productivity.
Technical solution of the present invention is as follows:
A kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is characterized in that, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is made of management information level, logic control layer and signal transport layer;
Described management information level comprises manufacturing execution system, database, data collection station and central control system, and described manufacturing execution system, database, data collection station and central control system are all interconnected by ground floor Industrial Ethernet network;
Described steering logic layer comprises: a main PLC and a plurality of subsystem PLC, and described main PLC and a plurality of subsystem PLC are all interconnected by second layer Industrial Ethernet network;
Described signal transport layer comprises the distributed remote I/O substation that is deployed in cigarette chartered plane platform, moulding board and each auxilliary connection equipment subsystem respectively; Described distributed remote I/O substation is interconnected by the 3rd layer of Industrial Ethernet network;
Described central control system also is connected with second layer Industrial Ethernet ruton letter; Described main PLC also is connected with the 3rd layer of Industrial Ethernet network;
Described subsystem PLC comprises that filter stick switching subsystem PLC, bar cigarette transport subsystem PLC, wire feeder subsystem PLC, glycerine subsystem PLC, the package loom PLC of system, wind send dedusting subsystem PLC and brand handover subsystem PLC, air-conditioning subsystem PLC, pipe tobacco to go out cabinet systems PLC and refrigeration subsystem PLC.
Described central control system is connected with second layer Industrial Ethernet ruton letter with ground floor Industrial Ethernet network respectively by two network interface cards; Described main PLC is connected with the 3rd layer of Industrial Ethernet ruton letter with second layer Industrial Ethernet network by two CP communication cards.
Described ground floor Industrial Ethernet network, second layer Industrial Ethernet network and the 3rd layer of Industrial Ethernet network adopt Siemens SCALANCE X400 series of modular switch to make up.
Filter stick switching subsystem major function is that the mode by the manual switching pipeline realizes the filter stick supply between many make-up machine filter stick transmitting terminals and many cigarette machine filter stick receiving ends, to satisfy the needs that the cigarette multi-brand is produced simultaneously.
It is by modes such as band conveyors finished cut tobacco to be delivered to the wire feeder system from the storage cabinet that pipe tobacco goes out the cabinet systems major function, satisfies its pipe tobacco delivery requirements.
Wire feeder subsystem major function is by negative pressure finished cut tobacco to be sucked the wire feed pipeline, and make pipe tobacco along pipeline transportation to the cigarette board.
Glycerine subsystem major function is that the cigarette bag production link for cigarette provides required glycerine.
Bar cigarette transport subsystem major function is that the slivering cigarette of will pack board production is delivered to recrater.
Recrater subsystem major function is with the slivering cigarette of packing board production pack into big case and encapsulation.
It is to provide necessary negative pressure for the cigarette bag production of cigarette and production dedusting that wind send dedusting subsystem major function.
Brand handover subsystem major function is the automatic chain switching of corresponding wire feed pipeline when realizing that cigarette machine changes board and produces.
Manufacturing execution system (MES) is realized the integrated intermediate management function of forming a connecting link between enterprise's ERP system and the bottom automated system, being the execution management system that corresponds to the ERP production schedule, is the set of various production management functions such as plan row product, process record, order management; Data acquisition, storage and analysis that the terminal of number extraction system mainly realizes producing board, quality inspection instrument etc.Central control system is mainly realized the process control and the dispatching automation of the auxilliary connection equipment of cigarette bag production.The data of these systems finally all are put into Database Systems and store.
In process of production, MES will the row's of scheduling product task result data deposit to database, the central control system application program can directly read and receive this information from database, then it is decomposed into the production task instruction that each relevant auxilliary connection device control subsystem can be carried out, and be delivered to the PLC of each subsystem by the steering logic layer network, realize that production task and uploading of schedule information assign.And instruct producers to finish the cigarette bag with graphic interface and produce board and each auxilliary unified supervision and the production task centralized management of operating mode that joins equipment subsystem thereof, make production processes of coiling, connecting and wrapping visual, discrete data and information have been integrated, improved the production cooperative ability, optimize the information transmission in the production run, effectively improved production efficiency.Simultaneously, the two network interface cards configuration of central control system server realizes carrying out OPC (the OLE for ProcessControl that communicates by letter with several extraction system terminals, the OLE that is used for process control, be an industrial standard), thereby can adopt the auxilliary status information of equipment that provides board production comparatively to pay close attention on the terminal in real time for the number of board, make things convenient for the production operation personnel to grasp the equipment situation.
The remote I/O device that is positioned at rolling up and connecting machine filter stick receiving end will transmit " filter stick demand " signal of etc.ing to main PLC, will be to main PLC transmission signals such as " filter stick are ready to " and be positioned at the remote I/O device of make-up machine filter stick transmitting terminal.These information also are transmitted to FLC (Flexible LineConnector filter stick production line connector in real time via unified reception of main PLC, be commonly called as the filter stick switching station), FLC compares to connecting line trade mark information and transmit-receive tube road corresponding relation after the checking, filter stick transmitter enable signal is delivered to the remote I/O that is positioned at make-up machine filter stick transmitting terminal via main PLC, thereby realizes interlocked control.
Beneficial effect:
The present invention utilizes the control and the communication infrastructure platform of Industrial Ethernet technique construction cigarette bag Production Regional, realize the shared of each signal transmission and reuse by introducing main control PLC, and to the reconstruct and the improvement of each automation subsystem control interlock, promote automatization level, the configuration of optimal control system resource of production processes of coiling, connecting and wrapping control, the present invention can not only effectively improve the production cooperative ability, and can optimize and utilize each subsystem resource of production processes of coiling, connecting and wrapping.
The integrated system for controlling production processes of coiling, connecting and wrapping cigarettes that the present invention relates to can make full use of Internet resources, reduces and repeats material and the waste of human resource that cable wiring manufacture causes, and has improved the system-wide ratio of performance to price.In addition, standardized network planning design has strengthened opening, dirigibility, compatibility, the extensibility of system.Thereby make plant maintenance unified and standard, eliminated the technology barriers of sharing out the work and helping one another between each subsystem, reduced the cost of equipment maintenance cost.
This integrated system for controlling production processes of coiling, connecting and wrapping cigarettes has realized that the cigarette bag is produced board and each auxilliary operating mode unification that joins equipment subsystem monitors and the production task centralized management, make production processes of coiling, connecting and wrapping visual, discrete data and information have been integrated, improved the production cooperative ability, traditional modes of intelligence transmission such as production task plan list have been replaced such as manual papery, optimize the information transmission in the production run, effectively improved production efficiency.Simultaneously, also support for the MES system provides the basic data of part, indirect economic effect is obvious.
Description of drawings
Fig. 1 is an integrated system network structure of the present invention;
Fig. 2 is an integrated system structural representation of the present invention.
Embodiment
Embodiment 1:
As shown in Figure 1, this system has adopted Siemens SCALANCE X400 series of modular switch to make up the Industrial Ethernet communication platform as the main network equipment.Deployment roughly can be divided into from top to bottom according to network function: management information level, steering logic layer, three levels of signal transport layer.
1, management information level
Management information level mainly constitutes the kilomega optic fiber backbone network by 12 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of equipment such as cigarette chartered plane platform data collection station, filter stick formation board data collection station, board comprehensive tester, central control system server, database server.
2, steering logic layer
The steering logic layer mainly constitutes the kilomega optic fiber backbone network by 6 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of the PLC, operating terminal, main PLC, central control system server etc. of each auxilliary connection device control subsystem.
3, signal transport layer
The signal transport layer mainly constitutes the kilomega optic fiber backbone network by 12 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of main PLC and system remote I/O ET200S website.Remote I/O ET200S is distributed remote input and output site apparatus, its major function is to use distributing field apparatus input and output data, in configuration process, the distributing field apparatus distributed to a controller, handled by the controller PLC user program then, process data just can exchange between controller and field apparatus like this.
Management information level is in the superiors of total system structure.As shown in Figure 2, MES (manufacturing execution system) realizes the integrated intermediate management function of forming a connecting link between the ERP of enterprise (Enterprise Resourse Planning Enterprise Resources Plan) system and the bottom automated system; Data acquisition, storage and analysis that the terminal of number extraction system mainly realizes producing board, quality inspection instrument etc.Central control system is mainly realized the process control and the dispatching automation of the auxilliary connection equipment of cigarette chartered plane platform.
In process of production, MES will the row's of scheduling product task result data deposit to database, the central control system server application can directly read and receive this information from database, then it is decomposed into the production task instruction that each relevant auxilliary connection device control subsystem can be carried out, and is delivered to the PLC of each subsystem by the steering logic layer network.And instruct producers to finish the cigarette bag with graphic interface and produce board and each auxilliary unified supervision and the production task centralized management of operating mode that joins equipment subsystem thereof, make production processes of coiling, connecting and wrapping visual, discrete data and information have been integrated, improved the production cooperative ability, optimize the information transmission in the production run, effectively improved production efficiency.Simultaneously, two network interface card configurations of central control system server realize that the auxilliary status information of equipment that provides board production comparatively to pay close attention in real time is provided to carry out OPC with number extraction system terminal.
System introduces main PLC at the steering logic layer, and disposes the interconnection that two CP cards (communication process card) are realized steering logic layer and signal transport layer.Main PLC carries out the Profinet real-time communication by network and each auxilliary connection apparatus control system PLC, and information such as the trade mark of strict comparison production procedure upstream and downstream subsystem, path are finished the integral body interlock of each subsystem when transmitting production task information.Wherein mainly comprise:
(Profinet is the Industrial Ethernet standard of PROFIBUS international organization (PI) for the opening of robotization formulation to main PLC, and it meets TCP/IP and IT standard based on Industrial Ethernet by Profinet.) carry out real-time communication with Pneumatic silk feeding subsystem PLC, receive the control signal of Pneumatic silk feeding subsystem in real time, the control signal that receives is sent to the I/O substation that is positioned at the production board, the Pneumatic silk feeding valve of control wiring on the I/O substation moves; Simultaneously, main PLC receives Pneumatic silk feeding valve feedback signal by the I/O substation, and feedback signal is sent to the PLC of Pneumatic silk feeding system in real time, thereby satisfies the technology wind-force demand of board.
Main PLC carries out real-time communication by Profinet and brand handover subsystem PLC, receive the control signal of brand handover subsystem in real time, the control signal that receives is sent to brand switch I/O substation on the pipeline, the brand switch valve of control wiring on the I/O substation moves; Simultaneously, main PLC receives brand switch valve feedback signal by the I/O substation, and feedback signal is sent to brand handover subsystem PLC in real time, thereby the Pneumatic silk feeding pipeline of finishing the board correspondence switches the switching that realizes the pipe tobacco brand.
Main PLC hands over communicating by letter of control system (FLC) by Profinet with the remote parties cloth formula I/O that is positioned at make-up machine end, cigarette machine end, filter stick, making can be by the corresponding relation of the corresponding filter stick conveyance conduit of the long-range setting of central control system, and the trade mark and channel number carried out dual comparison, realize that filter stick carries the transparent supervision of producing circuit.
Main PLC communicates by letter with distributed I/O substation by Profinet, reception and processing air-conditioning system humiture probe signal are deposited the interface data district with main PLC, temperature-humidity signal can be handled and monitor to central control system in real time, temperature-humidity signal can be sent to air-conditioning system PLC in real time simultaneously.
Main PLC carries out real-time communication by Profinet and conveying system of carton cigarette PLC, by the interlocking signal comparison of comparison conveying system of carton cigarette feedback, production task information such as the bar road of the long-range setting conveying system of carton cigarette of realization central control system and the trade mark.
In the organization of production process, the MES system puts into database with production planning and sequencing information, and central control system reads plan information and realizes the production task management of cigarette packet procedures from database.The production task of cigarette packet procedures mainly is made up of brand task switching, filter stick supply task, bar road task switching, the brand of these tasks by setting corresponding production circuit and the corresponding relation of the equipment that circuit uses of production, the Flexible Control of guaranteeing the wraparound production equipment connects, and the error-free board production of corresponding production link.For example:
The brand task switching is mainly finished cigarette board and the real-time correspondence setting of wire feeder.
Filter stick supply task mainly comprises two parts: first part is the mouth bar gauge lattice that mouth rod transmitter and receiver is set.Second part is provided with the transmitting terminal of mouth rod transmitter and the corresponding relation of receiving end.The PLC of FLC system distributes a unique address code for the pipe passage of each filter stick transmitter to the pipe passage of FLC and filter stick receiver to FLC, and this single address code comprises filter stick specification code and two partial informations of pipe number code of this pipeline conveying.Before the emission filter stick, the graphic interface that producers provide by central control system is provided with the filter stick model specification of moulding machine filter rod transmitting terminal and cigarette machine filter stick receiving end intuitively, and the pipeline of filter stick transmitting terminal and receiving end numbering corresponding relation.The PLC of FLC system calculates according to configuration information, and output control FLC transmitter interface plate and the information pilot lamp on the receiver interface board are pointed out and instructed producers to carry out correct pipeline to be connected.All pipelines must carry out the dual strict comparison of filter stick specification and pipeline numbering through the address code of actual address code that connects and setting, can carry out normal filter stick emission and receive after comparison is correct.Otherwise, on the monitoring interface of the pilot lamp of FLC equipment and central control system, all can point out mistake, and suppress the filter stick emission automatically, thereby the filter production demand of cigarette chartered plane platform is satisfied in the routing forwarding work of finishing filter stick of precise and high efficiency.
Bar road task switching mainly finishes the production brand setting of bar cigarette pipeline hoister and slideway that the bar cigarette is delivered to recrater circuit correspondence is selected.
Claims (3)
1. an integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is characterized in that, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is made of management information level, logic control layer and signal transport layer;
Described management information level comprises manufacturing execution system, database, data collection station and central control system, and described manufacturing execution system, database, data collection station and central control system are all interconnected by ground floor Industrial Ethernet network;
Described steering logic layer comprises: a main PLC and a plurality of subsystem PLC, and described main PLC and a plurality of subsystem PLC are all interconnected by second layer Industrial Ethernet network;
Described signal transport layer comprises the distributed remote I/O substation that is deployed in cigarette chartered plane platform, moulding board and each auxilliary connection equipment subsystem respectively; Described distributed remote I/O substation is interconnected by the 3rd layer of Industrial Ethernet network;
Described central control system also is connected with second layer Industrial Ethernet ruton letter; Described main PLC also is connected with the 3rd layer of Industrial Ethernet network;
Described subsystem PLC comprises that filter stick switching subsystem PLC, bar cigarette transport subsystem PLC, wire feeder subsystem PLC, glycerine subsystem PLC, the package loom PLC of system, wind send dedusting subsystem PLC and brand handover subsystem PLC, air-conditioning subsystem PLC, pipe tobacco to go out cabinet systems PLC and refrigeration subsystem PLC.
2. integrated system for controlling production processes of coiling, connecting and wrapping cigarettes according to claim 1 is characterized in that, described central control system is connected with second layer Industrial Ethernet ruton letter with ground floor Industrial Ethernet network respectively by two network interface cards; Described main PLC is connected with the 3rd layer of Industrial Ethernet ruton letter with second layer Industrial Ethernet network by two CP communication cards.
3. integrated system for controlling production processes of coiling, connecting and wrapping cigarettes according to claim 1 and 2, it is characterized in that described ground floor Industrial Ethernet network, second layer Industrial Ethernet network and the 3rd layer of Industrial Ethernet network adopt Siemens SCALANCE X400 series of modular switch to make up.
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| CN104133385A (en) * | 2014-06-30 | 2014-11-05 | 广州市傲派自动化设备有限公司 | Pipe switching positioning device and method used for wind-power feed system |
| CN104176331A (en) * | 2014-08-14 | 2014-12-03 | 浙江中烟工业有限责任公司 | Automatic mark replacement system for cigarette conveying equipment and detection method |
| CN104635610A (en) * | 2015-02-11 | 2015-05-20 | 浙江中烟工业有限责任公司 | Waste smoke conveying control device and control method thereof |
| CN105302104A (en) * | 2015-11-24 | 2016-02-03 | 新奥光伏能源有限公司 | Solar cell production line and control system and method thereof |
| CN107544448A (en) * | 2017-09-28 | 2018-01-05 | 浙江中烟工业有限责任公司 | A kind of logistics system and its method of pipe tobacco error protection |
| CN108327959A (en) * | 2017-12-05 | 2018-07-27 | 浙江中烟工业有限责任公司 | A kind of packing machine and cartoning sealing machine cooperating manufacture control method |
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| CN103499457B (en) * | 2013-09-18 | 2015-11-04 | 浙江中烟工业有限责任公司 | The off-line type dynamic simulant test device of filter stick wind sending component |
| CN104133385A (en) * | 2014-06-30 | 2014-11-05 | 广州市傲派自动化设备有限公司 | Pipe switching positioning device and method used for wind-power feed system |
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| CN104176331A (en) * | 2014-08-14 | 2014-12-03 | 浙江中烟工业有限责任公司 | Automatic mark replacement system for cigarette conveying equipment and detection method |
| CN104176331B (en) * | 2014-08-14 | 2016-01-27 | 浙江中烟工业有限责任公司 | A kind of bar cigarette load transfer device is from moving board system and method for inspection |
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| CN107544448A (en) * | 2017-09-28 | 2018-01-05 | 浙江中烟工业有限责任公司 | A kind of logistics system and its method of pipe tobacco error protection |
| CN108327959A (en) * | 2017-12-05 | 2018-07-27 | 浙江中烟工业有限责任公司 | A kind of packing machine and cartoning sealing machine cooperating manufacture control method |
| CN108327959B (en) * | 2017-12-05 | 2020-07-17 | 浙江中烟工业有限责任公司 | Cooperative production control method for packaging machine and carton sealing machine |
| CN108594772A (en) * | 2018-04-17 | 2018-09-28 | 河南华东工控技术有限公司 | A kind of control method for industrial control system transformation |
| CN109709887A (en) * | 2018-12-25 | 2019-05-03 | 中国原子能科学研究院 | Control system for Electromagnetic isotope separator |
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| CN110187677B (en) * | 2019-04-18 | 2021-04-23 | 南京铁工机械有限公司 | Remote management system for production line of steel bar processing equipment and use method |
| CN109999715A (en) * | 2019-04-23 | 2019-07-12 | 蚌埠中光电科技有限公司 | A kind of TFT preparing glass charge technique automatic regulating system |
| CN110150729A (en) * | 2019-05-05 | 2019-08-23 | 贵州中烟工业有限责任公司 | Pneumatic silk feeding tube valve automatic control system |
| CN110880078A (en) * | 2019-11-25 | 2020-03-13 | 云南昆船电子设备有限公司 | Method for controlling card changing in roll packaging production and computer program product |
| CN110928257A (en) * | 2019-12-02 | 2020-03-27 | 珠海格力智能装备有限公司 | Production line system and control method and device of production line |
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