CN104176331A - Automatic mark replacement system for cigarette conveying equipment and detection method - Google Patents

Automatic mark replacement system for cigarette conveying equipment and detection method Download PDF

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Publication number
CN104176331A
CN104176331A CN201410401553.8A CN201410401553A CN104176331A CN 104176331 A CN104176331 A CN 104176331A CN 201410401553 A CN201410401553 A CN 201410401553A CN 104176331 A CN104176331 A CN 104176331A
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China
Prior art keywords
client
cigarette
trade mark
plc
machine
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Granted
Application number
CN201410401553.8A
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Chinese (zh)
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CN104176331B (en
Inventor
朱立明
楼卫东
范礼峰
何启学
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China Tobacco Zhejiang Industrial Co Ltd
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China Tobacco Zhejiang Industrial Co Ltd
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Priority to CN201410401553.8A priority Critical patent/CN104176331B/en
Publication of CN104176331A publication Critical patent/CN104176331A/en
Application granted granted Critical
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Abstract

The invention relates to an automatic mark replacement system for cigarette conveying equipment. The automatic mark replacement system comprises a workshop management client, a case sealer operation client, a packer operation client, a management server, an application server, an elevator PLC (Programmable Logic Controller) system, a collector PLC (Programmable Logic Controller) system and a cigarette system client, wherein the workshop management client, the case sealer operation client and the packer operation client are respectively connected to the management server, the management server is connected with the application server, the application server is respectively connected with the elevator PLC (Programmable Logic Controller) system and the collector PLC (Programmable Logic Controller) system, the elevator PLC (Programmable Logic Controller) system and the collector PLC (Programmable Logic Controller) system are respectively connected to a cigarette system client, and the cigarette system client is used for monitoring whether the marks of the elevator PLC (Programmable Logic Controller) system and the collector PLC (Programmable Logic Controller) system are replaced or not and is used for product statistics. The automatic mark replacement system for the cigarette conveying equipment automatically controls the cigarette mark replacement for a packer and an elevator as well as a case sealer and a collector, thereby ensuring production conformity among different processes.

Description

A kind of bar cigarette load transfer device is from moving board system and method for inspection
Technical field
The present invention relates to a kind of bar cigarette load transfer device from moving board system and method for inspection.
Background technology
, according to production-scale difference, there are several to tens of production facilitiess in the wraparound workshop of tobacco productive corporation conventionally, and along with the raising of equipment equipment, by being manually promoted to by equipment and automatically producing in the past.The wrapping machine in wraparound workshop is packaged as cigarette after bar bag, need to utilize conveying system of carton cigarette that bar cigarette is transported to cartoning sealing machine and be packaged into case, so that transport and sell.
The production ordering of wrapping machine is normally in charge of and is dispatched by workshop management system, and conveying system of carton cigarette is normally in charge of and is dispatched by the electric-control system of himself.In the time that the wrapping machine replacing cigarette trade mark is produced, in like manner conveying system of carton cigarette also should synchronously carry out the replacing of the cigarette trade mark so.But because this two cover system is normally provided by different manufacturers, and workshop management system lays particular emphasis on the management of Workshop Production business and personnel's scheduling; And conveying system of carton cigarette lays particular emphasis on the pipage control of product.
In the time that the production of the cigarette trade mark occurs to change production process, conveying system of carton cigarette needs corresponding operating personal carry out the replacing operation of the trade mark to the equipment electrical control cubicles of production scene, to keep producing with workshop management system the conformability of the trade mark.Change while producing when wrapping machine completes the cigarette trade mark, likely the cigarette trade mark of conveying system of carton cigarette is not also changed, if when this thing happens, can cause the inconsistent quality accident causing of the trade mark due to two systems.Meanwhile, because the common area in wraparound workshop is larger, there is nonsynchronous phenomenon in the production of wrapping machine and the production of conveying system of carton cigarette, further aggravated the hidden danger that above-mentioned quality accident occurs.
Summary of the invention
In order to overcome above-mentioned shortcoming, an object of the present invention is to provide a kind of conveying system of carton cigarette from moving board system, this system realizes the automatic control of the replacing cigarette trade mark of wrapping machine and gig, cartoning sealing machine and gathering machine.Two objects of the present invention have been to provide and have adopted above-mentioned system to carry out conveying system of carton cigarette from the method for inspection of moving board.
In order to realize first above-mentioned object, the present invention has adopted following technical scheme:
A kind of conveying system of carton cigarette is from moving board system, this system comprises shop management client, envelope camera operation client, wrapping machine operated client, management server, application server, gig PLC system, gathering machine PLC system and bar cigarette system client, shop management client, envelope camera operation client and wrapping machine operated client are connected respectively to management server, and shop management client is for assigning the production ordering of changing the cigarette trade mark to described envelope camera operation client, wrapping machine operated client by management server; Management server is connected with described application server, the signal that management server is produced at described envelope camera operation client, the replacing trade mark that wrapping machine operated client is carried out for receiving producers, after signal produces, the cigarette trade mark code of replacing is sent to described application server; Described application server connects respectively gig PLC system and gathering machine PLC system, for new grades code being issued to described gig PLC system and gathering machine PLC system; And described gig PLC system and gathering machine PLC system are connected to respectively bar cigarette system client, whether bar cigarette system client changes and carries out the statistics of product for monitoring the trade mark of described gig PLC system and gathering machine PLC system.
As preferably, described gig PLC system and gathering machine PLC system all adopt S7300PLCPLC system.
In order to realize second above-mentioned object, the present invention has adopted following technical scheme:
Adopt above-mentioned system to carry out conveying system of carton cigarette from a method of inspection of moving board, the method comprises the steps:
1) give the corresponding numbering of all wrapping machine, cartoning sealing machine, gig, gathering machine, and numbering data deposited in data bank:
Wrapping machine be numbered B i, i=1,2 ..., M; Total number of units that wherein M is wrapping machine;
Cartoning sealing machine be numbered F i, i=1,2 ..., N; Total number of units that wherein N is cartoning sealing machine;
Gig be numbered T i, i=1,2 ..., O; Total number of units that wherein O is gig, its quantity equates with M;
Gathering machine be numbered S i, i=1,2 ..., P; Total number of units that wherein P is gathering machine, its quantity equates with N;
2) assign to wrapping machine operated client and camera operation client the instruction of changing the cigarette trade mark by shop management client, wrapping machine operated client and camera operation client, after the replacing instruction from management server, are waited for producers' further operation;
3) producers of wrapping machine and cartoning sealing machine carry out the replacing operation of the cigarette trade mark in its corresponding client, and the cigarette trade mark that will produce sends to management server;
4) management server receives after the trade mark instruction of replacing cigarette and new grades code of wrapping machine and cartoning sealing machine transmission, is transmitted to application server;
5) application server carries out detecting from moving board
1. read the corresponding table of trade mark code of workshop management system and conveying system of carton cigarette;
2. read B i, F ipLC in the code of the current cigarette trade mark stored;
3. by B i, F ithe new grades code trade mark code current with it compare:
If a) identical, do not need to change the processing of the trade mark for conveying system of carton cigarette;
If b) not identical, application server is by B i, F inew grades code write the PLC trade mark code area corresponding with it; When conveying system of carton cigarette is found corresponding PLC trade mark code area data variation, the output of the current trade mark is collected, and then new trade mark code is write to the control area that PLC specifies, thus realize gig and gathering machine certainly move board operation.
The present invention is owing to having adopted above-mentioned technical scheme, and compared with prior art, good effect of the present invention is:
1) realize the automatic control of the replacing cigarette trade mark of wrapping machine and gig, cartoning sealing machine and gathering machine;
2) realize the interlock production control of two systems in workshop;
3) by the different operation conformity of production of System Assurance.
Brief description of the drawings
Fig. 1 is principle schematic of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
As shown in Figure 1, the invention provides a kind of conveying system of carton cigarette from moving board system, comprise shop management client 1, envelope camera operation client 2, wrapping machine operated client 3, management server 4, application server 5, gig S7300PLC system 6, gathering machine S7300PLC system 7, bar cigarette system client 8.Shop management client 1, envelope camera operation client 2 and wrapping machine operated client 3 are connected respectively to management server 4.Described envelope camera operation client 2, wrapping machine operated client 3, the production ordering of the replacing cigarette trade mark issuing for the shop management client 1 described in receiving, carries out and changes the operation that the cigarette trade mark is produced for the production of personnel simultaneously.Described shop management client 1, assigns the production ordering of changing the cigarette trade mark for envelope camera operation client 2, wrapping machine operated client 3 to described.Management server 4 is connected with described application server phase 5, described management server 4, the signal of producing for receiving the replacing trade mark that producers carry out in described envelope camera operation client 2, wrapping machine operated client 3, after signal produces, the cigarette trade mark code of replacing is sent to described application server 5.Described application server 5 connects respectively gig PLC system 6 and gathering machine PLC system 7, for new grades code being issued to described gig PLC system 6 and gathering machine PLC system 7; And described gig PLC system 6 and gathering machine PLC system 7 are connected to respectively bar cigarette system client 8, whether bar cigarette system client 8 changes and carries out the statistics of product for monitoring the trade mark of described gig PLC system 6 and gathering machine PLC system 7.
The invention also discloses above-mentioned system and carry out conveying system of carton cigarette from the method for inspection of moving board, the method comprises the steps:
1) give the corresponding numbering of all wrapping machine, cartoning sealing machine, gig, gathering machine, and numbering data deposited in data bank:
Wrapping machine be numbered B i, i=1,2 ..., M; Total number of units that wherein M is wrapping machine;
Cartoning sealing machine be numbered F i, i=1,2 ..., N; Total number of units that wherein N is cartoning sealing machine;
Gig be numbered T i, i=1,2 ..., O; Total number of units that wherein O is gig, its quantity equates with M;
Gathering machine be numbered S i, i=1,2 ..., P; Total number of units that wherein P is gathering machine, its quantity equates with N;
2) assign to wrapping machine operated client 3 and camera operation client 2 instruction of changing the cigarette trade mark by shop management client 1, wrapping machine operated client 3 and camera operation client 2 receive after the replacing instruction from management server 4, wait for producers' further operation;
3) producers of wrapping machine and cartoning sealing machine carry out the replacing operation of the cigarette trade mark in its corresponding client, and the cigarette trade mark that will produce sends to management server 4;
4) management server 4 receives after the trade mark instruction of replacing cigarette and new grades code of wrapping machine and cartoning sealing machine transmission, is transmitted to application server 5;
5) application server 5 carries out detecting from moving board
1. read the corresponding table of trade mark code of workshop management system and conveying system of carton cigarette;
2. read B i, F ipLC in the code of the current cigarette trade mark stored;
3. by B i, F ithe new grades code trade mark code current with it compare:
If a) identical, do not need to change the processing of the trade mark for conveying system of carton cigarette;
If b) not identical, application server 5 is by B i, F inew grades code write the PLC trade mark code area corresponding with it; When conveying system of carton cigarette is found corresponding PLC trade mark code area data variation, the output of the current trade mark is collected, and then new trade mark code is write to the control area that gig S7300PLC system 6, gathering machine S7300PLC system 7 are specified, thereby realize gig and gathering machine certainly move board operation.
By above-mentioned implementation method, the wrapping machine that actv. solves and gig, cartoning sealing machine and gathering machine are changed the quality accident that the trade mark is inconsistent, replacing asynchronism(-nization) walks and may cause.

Claims (3)

1. a conveying system of carton cigarette is from moving board system, it is characterized in that: this system comprises shop management client (1), envelope camera operation client (2), wrapping machine operated client (3), management server (4), application server (5), gig PLC system (6), gathering machine PLC system (7) and bar cigarette system client (8), shop management client (1), envelope camera operation client (2) and wrapping machine operated client (3) are connected respectively to management server (4), shop management client (1) is for passing through management server (4) to described envelope camera operation client (2), wrapping machine operated client (3) is assigned the production ordering of changing the cigarette trade mark, management server (4) is connected with described application server (5), the signal that management server (4) is produced for the replacing trade mark that receives producers and carry out in described envelope camera operation client (2), wrapping machine operated client (3), after signal produces, the cigarette trade mark code of replacing is sent to described application server (5), described application server (5) connects respectively gig PLC system (6) and gathering machine PLC system (7), for new grades code being issued to described gig PLC system (6) and gathering machine PLC system (7), and described gig PLC system (6) and gathering machine PLC system (7) are connected to respectively bar cigarette system client (8), whether bar cigarette system client (8) changes and carries out the statistics of product for monitoring the trade mark of described gig PLC system (6) and gathering machine PLC system (7).
2. a kind of conveying system of carton cigarette according to claim 1, from moving board system, is characterized in that: described gig PLC system (6) and gathering machine PLC system (7) all adopt S7300PLCPLC system.
3. adopt system claimed in claim 1 to carry out conveying system of carton cigarette from a method of inspection of moving board, the method comprises the steps:
1) give the corresponding numbering of all wrapping machine, cartoning sealing machine, gig, gathering machine, and numbering data deposited in data bank:
Wrapping machine be numbered B i, i=1,2 ..., M; Total number of units that wherein M is wrapping machine;
Cartoning sealing machine be numbered F i, i=1,2 ..., N; Total number of units that wherein N is cartoning sealing machine;
Gig be numbered T i, i=1,2 ..., O; Total number of units that wherein O is gig, its quantity equates with M;
Gathering machine be numbered S i, i=1,2 ..., P; Total number of units that wherein P is gathering machine, its quantity equates with N;
2) assign to wrapping machine operated client (3) and cartoning sealing machine operated client the instruction of changing the cigarette trade mark by shop management client (1), wrapping machine operated client (3) and cartoning sealing machine operated client receive after the replacing instruction from management server (4), wait for producers' further operation;
3) producers of wrapping machine and cartoning sealing machine carry out the replacing operation of the cigarette trade mark in its corresponding client, and the cigarette trade mark that will produce sends to management server (4);
4) management server (4) receives after the trade mark instruction of replacing cigarette and new grades code of wrapping machine and cartoning sealing machine transmission, is transmitted to application server (5);
5) application server (5) carries out detecting from moving board
1. read the corresponding table of trade mark code of workshop management system and conveying system of carton cigarette;
2. read B i, F ipLC in the code of the current cigarette trade mark stored;
3. by B i, F ithe new grades code trade mark code current with it compare:
If a) identical, do not need to change the processing of the trade mark for conveying system of carton cigarette;
If b) not identical, application server (5) is by B i, F inew grades code write the PLC trade mark code area corresponding with it; When conveying system of carton cigarette is found corresponding PLC trade mark code area data variation, the output of the current trade mark is collected, and then new trade mark code is write to the control area that gig PLC system (6), gathering machine PLC system (7) are specified, thereby realize gig and gathering machine certainly move board operation.
CN201410401553.8A 2014-08-14 2014-08-14 A kind of bar cigarette load transfer device is from moving board system and method for inspection Active CN104176331B (en)

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Application Number Priority Date Filing Date Title
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CN104176331B CN104176331B (en) 2016-01-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327959A (en) * 2017-12-05 2018-07-27 浙江中烟工业有限责任公司 A kind of packing machine and cartoning sealing machine cooperating manufacture control method
CN110825022A (en) * 2019-11-25 2020-02-21 云南昆船电子设备有限公司 Intelligent card changing system for roll packaging production
CN110880078A (en) * 2019-11-25 2020-03-13 云南昆船电子设备有限公司 Method for controlling card changing in roll packaging production and computer program product

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US20090293890A1 (en) * 2008-03-11 2009-12-03 G. D Societa' Per Azioni Brand control method for an automatic tobacco article processing machine
CN101763109A (en) * 2010-03-05 2010-06-30 湖南中烟工业有限责任公司 Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes
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CN103034223A (en) * 2013-01-07 2013-04-10 厦门烟草工业有限责任公司 Control method of tobacco rolling and packing workshop production equipment
CN203111567U (en) * 2013-01-07 2013-08-07 厦门烟草工业有限责任公司 High-speed cigarette carton conveying system
CN204056439U (en) * 2014-08-14 2014-12-31 浙江中烟工业有限责任公司 A kind of bar cigarette load transfer device is from moving board system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090293890A1 (en) * 2008-03-11 2009-12-03 G. D Societa' Per Azioni Brand control method for an automatic tobacco article processing machine
CN101763109A (en) * 2010-03-05 2010-06-30 湖南中烟工业有限责任公司 Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes
CN101941535A (en) * 2010-09-03 2011-01-12 广州市欧峰机电设备有限公司 Cigarette transport system and control method thereof
CN103034223A (en) * 2013-01-07 2013-04-10 厦门烟草工业有限责任公司 Control method of tobacco rolling and packing workshop production equipment
CN203111567U (en) * 2013-01-07 2013-08-07 厦门烟草工业有限责任公司 High-speed cigarette carton conveying system
CN204056439U (en) * 2014-08-14 2014-12-31 浙江中烟工业有限责任公司 A kind of bar cigarette load transfer device is from moving board system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327959A (en) * 2017-12-05 2018-07-27 浙江中烟工业有限责任公司 A kind of packing machine and cartoning sealing machine cooperating manufacture control method
CN108327959B (en) * 2017-12-05 2020-07-17 浙江中烟工业有限责任公司 Cooperative production control method for packaging machine and carton sealing machine
CN110825022A (en) * 2019-11-25 2020-02-21 云南昆船电子设备有限公司 Intelligent card changing system for roll packaging production
CN110880078A (en) * 2019-11-25 2020-03-13 云南昆船电子设备有限公司 Method for controlling card changing in roll packaging production and computer program product

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