CN103034223B - Control method of tobacco rolling and packing workshop production equipment - Google Patents
Control method of tobacco rolling and packing workshop production equipment Download PDFInfo
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- CN103034223B CN103034223B CN201310004304.0A CN201310004304A CN103034223B CN 103034223 B CN103034223 B CN 103034223B CN 201310004304 A CN201310004304 A CN 201310004304A CN 103034223 B CN103034223 B CN 103034223B
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Abstract
The invention discloses a control method of tobacco rolling and packing workshop production equipment, which is characterized in that according to the method, a plurality of virtual production lines are constructed by taking production grades as a leading factor; production equipment for producing the same grade of products in a rolling and packing workshop is virtually combined together to serve as production equipment on the production line for producing the grade of products; and the production grade of the production equipment is compared with that of the production line before being used for producing the grade of products and is put into production when the production grade of the production equipment is consistent with that of the production line. According to the method, the virtual production lines are constructed by taking the production grades as a leading factor, and various discretized equipment in the rolling and packing workshop is perfectly combined together to change discretized control into continuous control, so that the production co-ordination and consistency are improved, and the grade mistake risk is avoided. All equipment on the production lines of all the grades is displayed on a monitoring interface by monitoring terminals applied in the method; and the production equipment on the production line of the same grade and the production grade have the same color in the monitoring interface. The streamline and visualization of production are achieved.
Description
Technical field
The present invention relates to a kind of for the control method between tobacco cigarette hired car.The method mainly applies to the control of cigarette package production apparatus.
Background technology
In between the cigarette hired car of current domestic tobacco industrial enterprise, as the important machining cell of in tobacco productive corporation between cigarette hired car, there is numerous production trades mark and numerous and diverse production equipment, as transmitter, receiver, forming machine, wire feeder, cigarette machine, packaging machine, cartoning sealing machine etc., often kind of production equipment has again some covers, between production equipment, relation is had nothing in common with each other again, some is multiple devices concurrent working (as: wraparound unit), and some is the series relationship (as: wire feeder is carried bar cigarette rolling up and connecting machine, packaging machine) of multi-to-multi.Traditional wraparound is produced and apparatus control system is for core with wraparound unit, discrete type controls, the trade mark produced is distributed to each unit and carries out isolated management, thus in the face of the increasing trade mark and equipment, there is organization of production and material flow complexity, control difficulty large, lean is not enough, change the problems such as the board time is long, and production visualization is not high.
Summary of the invention
For the deficiencies in the prior art part, the invention provides a control method growing tobacco cigarette workshop production equipment.Various for wraparound workshop each equipment is become discrete type and controls, for continuous type controls, to improve harmony, the consistance of producing, avoid wrong board risk by the method, and realizes the lean of production and visual.
For achieving the above object, technical solution of the present invention is:
One control method growing tobacco cigarette workshop production equipment, the method produces the trade mark to take as the leading factor, builds many virtual production lines; By each production equipment virtual portfolio of same for wraparound Workshop Production trade mark product together, be considered as producing the production equipment in this trade mark product line; The corresponding virtual production line of each production trade mark, carries out semaphore lock to the production equipment on this virtual production line, carries out unified calculation to the production data of this trade mark, enables many equipment of this trade mark of production unify to start, unifiedly to terminate, unifiedly changes board; Put into operation after the production equipment before this trade mark product that puts into production is consistent with the production trade mark comparison of this production line.
Further, when board is changed in production, according to the upstream-downstream relationship of each production equipment on virtual production line, and in conjunction with actual production progress, each production equipment is unlocked one by one, then carry out the restructuring of production equipment on production line according to new work order.
Further, each monitor terminal of the method application shows the equipment on all production trade mark production lines on a monitoring interface; Production equipment on same production trade mark production line and the production trade mark use same color on monitoring interface.
Further, the method, on the one hand by level of factory net, carries out data interaction by WebService and XML with MES, receives the production work order that MES assigns, and production information, facility information are fed back to MES; Again by Industrial Ethernet, the production equipment all to workshop carries out networking control, and receives each production equipment institute feedback device status information.
The usefulness of technique scheme is:
Than traditional discrete type control method being core with wraparound unit, the control method of tobacco cigarette workshop production equipment of the present invention produces the trade mark to take as the leading factor, build virtual production line system, various for the wraparound workshop each equipment in discretize is intactly combined, system carries out semaphore lock to the production equipment on this virtual production line, unified calculation is carried out to this trade mark production data, many equipment of this trade mark of production is enable to unify to start, unified end, board is changed in unification, becoming discrete type controls as continuous type controls, improve the harmony of producing, consistance, avoid wrong board risk.Each monitor terminal of this system runs INTOUCH monitor client software, man-machine interface is simple and clear, a monitoring interface distinguishes the different trade mark by color, same monitoring interface is concentrated and indicates over one hundred kind, wraparound workshop production equipment, and the various states of these equipment.And realize the lean and visual of producing.
Accompanying drawing explanation
Fig. 1 is virtual production line monitoring interface schematic diagram of the present invention;
Fig. 2 is that virtual production line of the present invention changes sign intention.
Embodiment
Now in conjunction with the accompanying drawings and embodiments the present invention is described.
The control method of tobacco cigarette workshop production equipment of the present invention, first by level of factory net, carries out data interaction by WebService and XML with MES, the production work order that real-time reception MES assigns, and production information, facility information are fed back to MES.This system is again by Industrial Ethernet, and the production equipment all to workshop carries out networking control, and receives each production equipment institute feedback device status information.
After system receives the production work order that MES assigns, work order is disassembled into the different production trades mark, then each bar virtual production line is set up according to each production trade mark, this virtual production line, rely on Industry Control and and industrial Ethernet technology, the production line concept being core with wraparound unit broken traditions, be a kind of from production run and device resource comprehensive new productive capacity out, its core is by the association of trade mark information finishing equipment signal, instead of the physical location of production equipment.Virtual production line is by each production equipment of same for the Workshop Production production trade mark, no matter physical location, no matter be parallel serial, comprise: wire feeder and cabinet, cigarette making and tipping machine, packaging unit, filter stick transmitter and switch corresponding transmitting pipeline, bar cigarette pipeline, package machine, plume buffer, case packer etc., virtual group synthesizes same production line, the corresponding virtual production line of each production trade mark.System carries out semaphore lock to the production equipment on this virtual production line, involved wire feeder, cigarette machine, packaging machine, filter stick transmitter, filter stick receiver, bar cigarette pipeline, package machine, case packer, cleaner are before putting into operation, must trade mark contrast be carried out, just can put into operation when confirming that the trade mark of this device fabrication is consistent with the trade mark of this production line; And be presented at these regions arrange information terminal on (state containing relevant device).In principle, the equipment on a virtual production line starts simultaneously/completes associated production task, and carries out unified calculation to this trade mark production data, enables many equipment of this trade mark of production unify to start, unified to terminate, unifiedly changes board.
Its flow chart of data processing is as follows
A: produce and start, monitoring Upper system, by wonderware I/O server communication, exchanges data with main control PLC, reads each equipment state, comprise and connect mouth state.Various parameter is set;
B: after wraparound centralized control system accepts production task, production task plan is decomposed, by the form of interface I/O (0/1) chained list (can with reference to subordinate list one below, subordinate list two, subordinate list three), the signal that production line needs is sent to main control PLC, main control PLC starts corresponding release-locking device automatically, and monitoring Upper system forms N bar virtual production line according to work order and chained list;
Subordinate list one: rolling up and connecting machine-transmitter chained list
Subordinate list two: rolling up and connecting machine-packaging machine chained list
Subordinate list three: packaging machine-package machine chained list
C: produce and terminate, stop each release-locking device.
Linkage mode provides manual amendment the page, and production management personnel can adjust linkage mode according to practical condition.
In order to improve the efficiency of producing and changing in board process, the control method of tobacco cigarette workshop production equipment of the present invention is according to the upstream-downstream relationship of each production equipment on virtual production line, and in conjunction with actual production progress, each production equipment is unlocked one by one, is carrying out the restructuring of production line according to new work order.Be below the explanation of the fast quick change board of new system, only the part relevant with system is described, all the other are as auxiliary material surplus, cleaning board, fill in record and change board flow process with original system.
Changing board procedure declaration can with reference to figure 2:
Current production work order and next production work order to this system, are issued to board workstation by system by MES after examination & verification confirms.
The process of changing board is unlock out from original production line the process being recombined to and going new production line for producing board in centralized control system, need in this process by system assignment work order, also need simultaneously site operation personnel according to actual conditions at the scene workstation operate accordingly.
When production board (as rolling up and connecting machine) a certain on production line completes current work order---after producing the production task of the trade mark 1, machine operations work confirms to terminate the current work order of this production board at workstation at the scene and carries out changing board operation (sweeping car, auxiliary material surplus etc.), and now this board unlocks out from original production line within the system.
Complete after changing board flow process, operative employee (or other authorized persons) at the scene workstation completes the operation switching the trade mark, and now this board is recombined into new production link in centralized control system---produce in the trade mark 2.After all boards in whole production line all complete and change board work, new production link reconfiguration completes.
As shown in Figure 1, 2, on each monitor terminal of the control method of tobacco cigarette workshop production equipment of the present invention, run INTOUCH monitor client software, man-machine interface is simple and clear, all production trades mark, a monitoring interface show, and distinguish by color.On same monitoring interface, also concentrate over one hundred kind of production equipments such as indicating wraparound workshop wire feeder, middling speed cigarette machine, filter stick transmitter, two pipe filter stick receivers, middling speed packaging machine, high-speed cigarette machine, three pipe filter stick receivers, high-speed packaging machine, bar cigarette pipeline, package machine, case packer, cleaner, and the various states of these equipment, the color of production equipment on same production line on monitoring interface, identical with the production trade mark produced, concrete interface can with reference to figure 1.Workshop management personnel and operating personnel, without the need to interface switching, by means of only this monitoring interface, can be very clear to the corresponding relation of all production equipment of all trades mark of current production and workshop, substantially increase the visual of production.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (5)
1. a control method growing tobacco cigarette workshop production equipment, is characterized in that: the method produces the trade mark to take as the leading factor, builds many virtual production lines; By each production equipment virtual portfolio of cigarette bag Workshop Production same trade mark product together, be considered as producing the production equipment in this trade mark product line; The corresponding virtual production line of each production trade mark, carries out semaphore lock to the production equipment on this virtual production line, carries out unified calculation to the production data of this trade mark, enables many equipment of this trade mark of production unify to start, unifiedly to terminate, unifiedly changes board; Put into operation after the production equipment before this trade mark product that puts into production is consistent with the production trade mark comparison of this production line.
2. according to claim 1 one control method growing tobacco cigarette workshop production equipment, it is characterized in that: when board is changed in production, according to the upstream-downstream relationship of each production equipment on virtual production line, and in conjunction with actual production progress, each production equipment is unlocked one by one, then carries out the restructuring of production equipment on production line according to new work order.
3. according to claim 1 and 2 one control method growing tobacco cigarette workshop production equipment, is characterized in that: each monitor terminal of the method application shows the equipment on all production trade mark production lines on a monitoring interface; Production equipment on same production trade mark production line and the production trade mark use same color on monitoring interface.
4. according to claim 1 and 2 one control method growing tobacco cigarette workshop production equipment, it is characterized in that: the method is on the one hand by level of factory net, data interaction is carried out with MES by WebService and XML, receive the production work order that MES assigns, and production information, facility information are fed back to MES; Again by Industrial Ethernet, the production equipment all to workshop carries out networking control, and receives each production equipment institute feedback device status information.
5. according to claim 3 one control method growing tobacco cigarette workshop production equipment, it is characterized in that: the method is on the one hand by level of factory net, data interaction is carried out with MES by WebService and XML, receive the production work order that MES assigns, and production information, facility information are fed back to MES; On the other hand by Industrial Ethernet, the production equipment all to workshop carries out networking control, and receives each production equipment institute feedback device status information.
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| CN201310004304.0A CN103034223B (en) | 2013-01-07 | 2013-01-07 | Control method of tobacco rolling and packing workshop production equipment |
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| CN201310004304.0A CN103034223B (en) | 2013-01-07 | 2013-01-07 | Control method of tobacco rolling and packing workshop production equipment |
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| CN103034223B true CN103034223B (en) | 2015-06-03 |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103549656B (en) * | 2013-11-05 | 2015-07-01 | 广东中烟工业有限责任公司 | Cut tobacco conveying system and method |
| CN104176331B (en) * | 2014-08-14 | 2016-01-27 | 浙江中烟工业有限责任公司 | A kind of bar cigarette load transfer device is from moving board system and method for inspection |
| CN106155018B (en) * | 2016-07-19 | 2019-01-08 | 博众精工科技股份有限公司 | One wire body polytypic quick automatic switching method |
| CN106155020A (en) * | 2016-07-24 | 2016-11-23 | 哈尔滨理工大学 | A kind of milk powder based on MES is dry mixed automatic control system |
| CN106774192B (en) * | 2016-11-28 | 2019-01-08 | 上海航天精密机械研究所 | Heat treatment intelligence system and its control method based on MES |
| CN107767068B (en) * | 2017-11-02 | 2021-03-23 | 山东中烟工业有限责任公司 | Lean production advanced plan scheduling system and method |
| CN108244697B (en) * | 2017-12-05 | 2020-09-01 | 浙江中烟工业有限责任公司 | Work order-based cigarette making machine and cut tobacco feeding machine production cooperative control method |
| CN108327959B (en) * | 2017-12-05 | 2020-07-17 | 浙江中烟工业有限责任公司 | Cooperative production control method for packaging machine and carton sealing machine |
| CN109946992B (en) * | 2019-03-06 | 2022-02-01 | 云南昆船电子设备有限公司 | Method for constructing production line model for batch production of cigarette packs in cigarette factory |
| CN110236221B (en) * | 2019-06-11 | 2021-11-12 | 浙江中烟工业有限责任公司 | Cigarette factory tobacco shred and package making combined error preventing system and method |
| CN110825022B (en) * | 2019-11-25 | 2022-07-26 | 云南昆船电子设备有限公司 | Intelligent card changing system for roll packaging production |
| CN111125210B (en) * | 2019-11-25 | 2023-04-21 | 云南昆船电子设备有限公司 | Error-proof control method for cabinet discharging of tobacco plant wire manufacturing workshop |
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