CN103034223A - Control method of tobacco rolling and packing workshop production equipment - Google Patents
Control method of tobacco rolling and packing workshop production equipment Download PDFInfo
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- CN103034223A CN103034223A CN2013100043040A CN201310004304A CN103034223A CN 103034223 A CN103034223 A CN 103034223A CN 2013100043040 A CN2013100043040 A CN 2013100043040A CN 201310004304 A CN201310004304 A CN 201310004304A CN 103034223 A CN103034223 A CN 103034223A
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Abstract
The invention discloses a control method of tobacco rolling and packing workshop production equipment, which is characterized in that according to the method, a plurality of virtual production lines are constructed by taking production grades as a leading factor; production equipment for producing the same grade of products in a rolling and packing workshop is virtually combined together to serve as production equipment on the production line for producing the grade of products; and the production grade of the production equipment is compared with that of the production line before being used for producing the grade of products and is put into production when the production grade of the production equipment is consistent with that of the production line. According to the method, the virtual production lines are constructed by taking the production grades as a leading factor, and various discretized equipment in the rolling and packing workshop is perfectly combined together to change discretized control into continuous control, so that the production co-ordination and consistency are improved, and the grade mistake risk is avoided. All equipment on the production lines of all the grades is displayed on a monitoring interface by monitoring terminals applied in the method; and the production equipment on the production line of the same grade and the production grade have the same color in the monitoring interface. The streamline and visualization of production are achieved.
Description
Technical field
The present invention relates to a kind of for the control method between tobacco cigarette hired car.The method mainly applies to the control of cigarette package production apparatus.
Background technology
In between the cigarette hired car of present domestic tobacco industrial enterprise, between cigarette hired car as an important machining cell in the tobacco productive corporation, have numerous production trades mark and numerous and diverse production equipment, such as transmitter, receiver, forming machine, wire feeder, cigarette machine, packaging machine, cartoning sealing machine etc., every kind of production equipment has again some covers, the production equipment Relations Among is had nothing in common with each other again, some is multiple devices concurrent working (as: wraparound unit), and some is the series relationship (as: wire feeder is carried the bar cigarette rolling up and connecting machine, packaging machine) of multi-to-multi.Traditional wraparound production and apparatus control system are as core take the wraparound unit, discrete type control, the trade mark of producing is distributed to each unit and isolates management, thereby in the face of the increasing trade mark and equipment, it is complicated to exist organization of production and material flow, and the control difficulty is large, and lean is not enough, it is long to change the board time, produces the problems such as visualization is not high.
Summary of the invention
For the deficiencies in the prior art part, the invention provides a control method that grows tobacco production equipment between cigarette hired car.Each equipment change discrete type that the method is various with the wraparound workshop is controlled to be continuous type control, improves harmony, the consistance of producing, and has avoided wrong board risk, and the lean of realization production and visual.
For achieving the above object, technical solution of the present invention is:
One control method that grows tobacco production equipment between cigarette hired car, the method is to produce the trade mark to take as the leading factor, makes up many virtual production lines; With each production equipment virtual portfolio of the same trade mark product of wraparound Workshop Production together, be considered as producing the production equipment on this trade mark product line; Each produces the corresponding virtual production line of the trade mark, and the production equipment on this virtual production line is carried out semaphore lock, to the production data implementation unified calculation of this trade mark, makes many equipment of producing this trade mark can unify beginning, unified end, the unified board that changes; Production equipment and the production trade mark of this production line before this trade mark product of putting into production compared and put into operation after consistent.
Further, produce when changing board, according to the upstream and downstream relation of each production equipment on virtual production line, and in conjunction with the actual production progress, to the one by one release of each production equipment, singly carry out again the restructuring of production equipment on the production line according to new worker.
Further, each monitor terminal of using of the method shows equipment on all production trade mark production lines at a monitoring interface; Production equipment on the same production trade mark production line and the production trade mark use same color at monitoring interface.
Further, the method is carried out data interaction by WebService and XML with MES on the one hand by the level of factory net, receives the production worker list that MES assigns, and production information, facility information are fed back to MES; By Industrial Ethernet, the production equipments all to the workshop carry out networking control, and receive each production equipment institute feedback device status information again.
The usefulness of technique scheme is:
Than traditional discrete type control method take the wraparound unit as core, the control method of production equipment is to produce the trade mark to take as the leading factor between tobacco cigarette hired car of the present invention, make up the virtual production line system, various each equipment that is discretize in wraparound workshop is intactly combined, system carries out semaphore lock to the production equipment on this virtual production line, this trade mark production data is carried out unified calculation, make many equipment of producing this trade mark can unify beginning, the unified end, the unified board that changes, become discrete type and be controlled to be continuous type control, improve the harmony of producing, consistance has been avoided wrong board risk.Each monitor terminal operation INTOUCH monitor client software of this system, man-machine interface is simple and clear, on a monitoring interface, distinguish the different trades mark with color, concentrate at same monitoring interface to indicate the over one hundred kind of production equipment in wraparound workshop, and the various states of these equipment.And the lean of realization production and visual.
Description of drawings
Fig. 1 is virtual production line monitoring interface synoptic diagram of the present invention;
Fig. 2 is that virtual production line of the present invention changes the sign intention.
Embodiment
The present invention now is described in conjunction with the accompanying drawings and embodiments.
The control method of production equipment at first by the level of factory net, is carried out data interaction by WebService and XML with MES between tobacco cigarette hired car of the present invention, receives in real time the production worker list that MES assigns, and production information, facility information are fed back to MES.By Industrial Ethernet, the production equipments all to the workshop carry out networking control, and receive each production equipment institute feedback device status information again in this system.
When system receive production worker that MES assigns single after, the worker is singly disassembled into the different production trades mark, then produce the trade mark according to each and set up each bar virtual production line, this virtual production line, rely on Industry Control and and the Industrial Ethernet technology, the production line concept take the wraparound unit as core that breaks traditions, be a kind of from production run and device resource comprehensive new productive capacity out, its core is related by trade mark information finishing equipment signal, rather than the physical location of production equipment.Virtual production line is with each production equipment of the same production trade mark of Workshop Production, no matter physical location, no matter be parallel serial, comprise: the corresponding transmitting pipeline of wire feeder and cabinet, cigarette making and tipping machine, packing unit, filter stick transmitter and switch, bar cigarette pipeline, package machine, plume buffer, case packer etc., virtual group is synthesized same production line, and each produces the corresponding virtual production line of the trade mark.System carries out semaphore lock to the production equipment on this virtual production line, involved wire feeder, cigarette machine, packaging machine, filter stick transmitter, filter stick receiver, bar cigarette pipeline, package machine, case packer, cleaner are before putting into operation, must carry out trade mark contrast, confirm that the trade mark of this device fabrication just can put into operation when consistent with the trade mark of this production line; And be presented on the information terminal of these region divisions (state that contains relevant device).In principle, the equipment on virtual production line begins/finishes the associated production task simultaneously, and this trade mark production data is carried out unified calculation, makes that many equipment of producing this trade mark can be unified beginning, unifiedly finishes, the unified board that changes.
Its flow chart of data processing is as follows
A: produce startup, the monitoring Upper system with the main control PLC swap data, reads each equipment state by wonderware I/O server communication, comprises the mouth state that connects.Various parameters are set;
B: after the wraparound centralized control system is accepted production task, plan is decomposed to production task, form by interface I/O (0/1) chained list (can with reference to following subordinate list one, subordinate list two, subordinate list three), the signal that needs on the production line is sent to main control PLC, main control PLC starts corresponding release-locking device automatically, and the monitoring Upper system forms N bar virtual production line according to worker's list and chained list;
Subordinate list one: rolling up and connecting machine-transmitter chained list
Subordinate list two: rolling up and connecting machine-packaging machine chained list
Subordinate list three: packaging machine-package machine chained list
C: produce and finish, stop each release-locking device.
Linkage mode provides the manual amendment page, and the production management personnel can adjust linkage mode according to practical condition.
Produce the efficient of changing in the board process in order to improve, the control method of production equipment is according to the upstream and downstream relation of each production equipment on virtual production line between tobacco cigarette hired car of the present invention, and in conjunction with the actual production progress, to the one by one release of each production equipment, in the restructuring of singly carrying out production line according to new worker.Below be the explanation of the fast quick change board of new system, the part relevant with system only is described, all the other are such as the auxiliary material surplus, and the cleaning board is filled in record and changed the board flow process with original system.
Changing the board procedure declaration can be with reference to figure 2:
MES singly arrives this system with current production worker list and next production worker, is issued to the board workstation by system after audit is confirmed.
The process of changing board is to be out to be recombined to the process of going the new production line for producing board from the release of original production line in centralized control system, need to be single by the system assignment worker in this process, also need simultaneously the site operation personnel according to actual conditions at the scene workstation operate accordingly.
When a certain production board (such as rolling up and connecting machine) on the production line is finished current worker's list---after the production task of the production trade mark 1, the board operative employee confirms to finish current worker's list of this productions board and changes board operation (sweeping car, auxiliary material surplus etc.) at workstation at the scene, at this moment this board in this system from the release of original production line out.
Finish change the board flow process after, operative employee (or other authorized persons) at the scene workstation finishes the operation of switching the trade mark, this moment, this board was recombined into new production link in centralized control system---produce in the trade mark 2.When all boards on the whole production line all finish change board work after, new production link reconfiguration is finished.
As shown in Figure 1, 2, on each monitor terminal of the control method of production equipment, move INTOUCH monitor client software between tobacco cigarette hired car of the present invention, man-machine interface is simple and clear, all production trades mark show at a monitoring interface, and distinguish with color.On same monitoring interface, also concentrate over one hundred kind of production equipments such as indicating wraparound workshop wire feeder, middling speed cigarette machine, filter stick transmitter, two pipe filter stick receivers, middling speed packaging machine, high-speed cigarette machine, three pipe filter stick receivers, high-speed packaging machine, bar cigarette pipeline, package machine, case packer, cleaner, and the various states of these equipment, the color of production equipment on the same production line on monitoring interface, identical with the production trade mark of producing, concrete interface can be with reference to figure 1.Workshop management personnel and operating personnel need not interface switching, only by this monitoring interface, can be very clear to the corresponding relation of all production equipments in all trades mark of current production and workshop, and greatly improved produce visual.
Above embodiment only for explanation technological thought of the present invention, can not limit protection scope of the present invention with this, every technological thought that proposes according to the present invention, and any change of doing on the technical scheme basis all falls within the protection domain of the present invention.
Claims (5)
1. a control method that grows tobacco production equipment between cigarette hired car, it is characterized in that: the method is to produce the trade mark to take as the leading factor, makes up many virtual production lines; With each production equipment virtual portfolio of the same trade mark product of wraparound Workshop Production together, be considered as producing the production equipment on this trade mark product line; Each produces the corresponding virtual production line of the trade mark, and the production equipment on this virtual production line is carried out semaphore lock, to the production data implementation unified calculation of this trade mark, makes many equipment of producing this trade mark can unify beginning, unified end, the unified board that changes; Production equipment and the production trade mark of this production line before this trade mark product of putting into production compared and put into operation after consistent.
2. according to claim 1 one control method that grows tobacco production equipment between cigarette hired car, it is characterized in that: produce when changing board, according to the upstream and downstream relation of each production equipment on virtual production line, and in conjunction with the actual production progress, to the one by one release of each production equipment, singly carry out again the restructuring of production equipment on the production line according to new worker.
3. according to claim 1 and 2 one control method that grows tobacco production equipment between cigarette hired car is characterized in that: each monitor terminal that the method is used shows equipment on all production trade mark production lines at a monitoring interface; Production equipment on the same production trade mark production line and the production trade mark use same color at monitoring interface.
4. according to claim 1 and 2 one control method that grows tobacco production equipment between cigarette hired car, it is characterized in that: the method is on the one hand by the level of factory net, carry out data interaction by WebService and XML with MES, receive the production worker list that MES assigns, and production information, facility information are fed back to MES; By Industrial Ethernet, the production equipments all to the workshop carry out networking control, and receive each production equipment institute feedback device status information again.
5. according to claim 3 one control method that grows tobacco production equipment between cigarette hired car, it is characterized in that: the method is on the one hand by the level of factory net, carry out data interaction by WebService and XML with MES, receive the production worker list that MES assigns, and production information, facility information are fed back to MES; By Industrial Ethernet, the production equipments all to the workshop carry out networking control, and receive each production equipment institute feedback device status information on the other hand.
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103549656A (en) * | 2013-11-05 | 2014-02-05 | 广东中烟工业有限责任公司 | Cut tobacco conveying system and method |
| CN104176331A (en) * | 2014-08-14 | 2014-12-03 | 浙江中烟工业有限责任公司 | Automatic mark replacement system for cigarette conveying equipment and detection method |
| CN106155020A (en) * | 2016-07-24 | 2016-11-23 | 哈尔滨理工大学 | A kind of milk powder based on MES is dry mixed automatic control system |
| CN106155018A (en) * | 2016-07-19 | 2016-11-23 | 苏州博众精工科技有限公司 | One wire body polytypic quick automatic switching method |
| CN106774192A (en) * | 2016-11-28 | 2017-05-31 | 上海航天精密机械研究所 | Heat treatment intelligence system and its control method based on MES |
| CN107767068A (en) * | 2017-11-02 | 2018-03-06 | 山东中烟工业有限责任公司 | A kind of lean production high-level plan product plan and method |
| CN108244697A (en) * | 2017-12-05 | 2018-07-06 | 浙江中烟工业有限责任公司 | A kind of cigarette machine based on work order and wire feeder procreative collaboration control method |
| CN108327959A (en) * | 2017-12-05 | 2018-07-27 | 浙江中烟工业有限责任公司 | A kind of packing machine and cartoning sealing machine cooperating manufacture control method |
| CN109946992A (en) * | 2019-03-06 | 2019-06-28 | 云南昆船电子设备有限公司 | The construction method of the producing line model of packet batch production is rolled up by cigar mill |
| CN110236221A (en) * | 2019-06-11 | 2019-09-17 | 浙江中烟工业有限责任公司 | A kind of cigar mill is for throwing volume packet joint error protection system and method |
| CN110825022A (en) * | 2019-11-25 | 2020-02-21 | 云南昆船电子设备有限公司 | Intelligent card changing system for roll packaging production |
| CN111125210A (en) * | 2019-11-25 | 2020-05-08 | 云南昆船电子设备有限公司 | Error-proof control method for cabinet discharge of tobacco plant cut tobacco production workshop and computer program product |
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| CN103549656A (en) * | 2013-11-05 | 2014-02-05 | 广东中烟工业有限责任公司 | Cut tobacco conveying system and method |
| CN103549656B (en) * | 2013-11-05 | 2015-07-01 | 广东中烟工业有限责任公司 | Cut tobacco conveying system and method |
| CN104176331A (en) * | 2014-08-14 | 2014-12-03 | 浙江中烟工业有限责任公司 | Automatic mark replacement system for cigarette conveying equipment and detection method |
| CN104176331B (en) * | 2014-08-14 | 2016-01-27 | 浙江中烟工业有限责任公司 | A kind of bar cigarette load transfer device is from moving board system and method for inspection |
| CN106155018B (en) * | 2016-07-19 | 2019-01-08 | 博众精工科技股份有限公司 | One wire body polytypic quick automatic switching method |
| CN106155018A (en) * | 2016-07-19 | 2016-11-23 | 苏州博众精工科技有限公司 | One wire body polytypic quick automatic switching method |
| CN106155020A (en) * | 2016-07-24 | 2016-11-23 | 哈尔滨理工大学 | A kind of milk powder based on MES is dry mixed automatic control system |
| CN106774192A (en) * | 2016-11-28 | 2017-05-31 | 上海航天精密机械研究所 | Heat treatment intelligence system and its control method based on MES |
| CN106774192B (en) * | 2016-11-28 | 2019-01-08 | 上海航天精密机械研究所 | Heat treatment intelligence system and its control method based on MES |
| CN107767068A (en) * | 2017-11-02 | 2018-03-06 | 山东中烟工业有限责任公司 | A kind of lean production high-level plan product plan and method |
| CN108244697A (en) * | 2017-12-05 | 2018-07-06 | 浙江中烟工业有限责任公司 | A kind of cigarette machine based on work order and wire feeder procreative collaboration control method |
| CN108327959A (en) * | 2017-12-05 | 2018-07-27 | 浙江中烟工业有限责任公司 | A kind of packing machine and cartoning sealing machine cooperating manufacture control method |
| CN108327959B (en) * | 2017-12-05 | 2020-07-17 | 浙江中烟工业有限责任公司 | Cooperative production control method for packaging machine and carton sealing machine |
| CN109946992A (en) * | 2019-03-06 | 2019-06-28 | 云南昆船电子设备有限公司 | The construction method of the producing line model of packet batch production is rolled up by cigar mill |
| CN109946992B (en) * | 2019-03-06 | 2022-02-01 | 云南昆船电子设备有限公司 | Method for constructing production line model for batch production of cigarette packs in cigarette factory |
| CN110236221A (en) * | 2019-06-11 | 2019-09-17 | 浙江中烟工业有限责任公司 | A kind of cigar mill is for throwing volume packet joint error protection system and method |
| CN110236221B (en) * | 2019-06-11 | 2021-11-12 | 浙江中烟工业有限责任公司 | Cigarette factory tobacco shred and package making combined error preventing system and method |
| CN110825022A (en) * | 2019-11-25 | 2020-02-21 | 云南昆船电子设备有限公司 | Intelligent card changing system for roll packaging production |
| CN111125210A (en) * | 2019-11-25 | 2020-05-08 | 云南昆船电子设备有限公司 | Error-proof control method for cabinet discharge of tobacco plant cut tobacco production workshop and computer program product |
| CN111125210B (en) * | 2019-11-25 | 2023-04-21 | 云南昆船电子设备有限公司 | Error-proof control method for cabinet discharging of tobacco plant wire manufacturing workshop |
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